ActronAir ESP Digital SRD203C Installation And Commissioning Manual

ActronAir
Brand
ActronAir
Model
ESP Digital SRD203C
Category
Split-system air conditioners
Type
Installation And Commissioning Manual

This manual is also suitable for

Model Numbers
SRD131C
SRD151C
SRD173C
SRD191C
SRD203C
SRD233C
ESP Digital
Split Ducted Unit
Installation and Commissioning Guide - Outdoor
IMPORTANT NOTE:
Please read this manual carefully before installing or operating your air conditioning unit.
That’s better. That’s Actron.
Installation and Commissioning Guide - Split Ducted ESP Digital Units
Doc. No.0525-077 Ver. 2 200129
Installation and Commissioning Guide Split Ducted ESP Digital
2
Table of Contents
01. Inspections ...............................................................................................................................3
. Product Inspections
. Codes, Regulations and Standards
02. General Information ..................................................................................................................3
03. Safety Instructions ................................................................................................................... 4
04. Installation Information ............................................................................................................5
05. Operation Manual Access .......................................................................................................... 7
. Download from website
. Near Filed Communication (NFC) Tag
06. Components Overview ............................................................................................................. 9
07. Outdoor Unit Dimensions / Clearances ................................................................................... 10
. SRDC 
. SRDC 
. SRDC 
. SRDC 
. SRDC 
. SRDC 
08. Unit Lifting Procedure ............................................................................................................. 16
. Crane Lifting Method 
. Fork Lift Method 
09. Outdoor Unit Preparation ....................................................................................................... 18
10. Field Pipe Connection ............................................................................................................. 19
11. Electrical Installation ...............................................................................................................24
. Split Unit Electrical Connection 
12. Wiring Connection Control Cable Length and Specification ....................................................26
13. Zoning Cable Length and Specification ....................................................................................27
. ESP Plus 
. ESP Ultima 
14. Refrigerant Charging ...............................................................................................................29
. Charging Method : Subcooling and Superheat 
15. EC Indoor Fan Self Learn Mode - ESP Plus and Ultima ............................................................... 33
16. Maintenance ...........................................................................................................................34
17. Maintenance Frequency Checklist ........................................................................................... 36
18. Troubleshooting Guide ............................................................................................................38
19. Fault and Status Codes ........................................................................................................... 40
20. Commissioning Tips for Optimum ESP Ultima Performance ..................................................... 41
21. Frequently Asked Questions - ESP Ultima System .................................................................... 41
22. Key Parts List .......................................................................................................................... 44
23. Start Up and Commissioning Report ........................................................................................ 45
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01. Inspections
01.01. Product Inspections
Check your air conditioning unit and all items against the invoice upon receiving your shipment. Inspect the unit,
components and accessories for any sign of damage. If there is any damage to the unit, contact ActronAir Customer
Care Department immediately on: 1300 522 722 to obtain a Goods Return Number.
Check the unit nameplate to verify the model, serial number, electrical rated specifications are correct.
01.02. Codes, Regulations and Standards
The installer and/or contractor assumes responsibility to ensure that the unit installation complies with the relevant
council, state / federal codes, regulations and building code standards. All electrical wiring must be in accordance with
current electrical authority regulations and all wiring connections to be as per electrical diagram provided with the unit.
02. General Information
The ActronAir air conditioning units are designed for applications where superior performance, high efficiency,
reliability, supply air quality and quiet operation are the prime priorities. The units are built with the latest technology,
which incorporated the advanced scroll compressor, EC indoor fans, low-noise outdoor fans and an intelligent
electronic control.
For optimum efficiency, your air conditioning unit will deliver the right amount of cooling or heating capacity that
you demand. At extreme ambient conditions, the unit can still supply the air conditioning requirement at peak
performance.
Energy Efficient Refrigeration Circuits
The ActronAir Ducted system is designed with a variable capacity refrigeration circuit that delivers only the amount of
cooling or heating actually required to maintain your desired comfort at the most optimum efficiency.
The refrigeration circuit consists of:
• High efficiency variable digital scroll compressor
• Blue Epoxy coated condenser coil designed for optimum performance and efficiency with corrugated fins and
riffled tubing
• Blue Epoxy coated evaporator coil designed for optimum performance and efficiency with lanced fins and riffled
tubing
• Electronic expansion valve (EEV), to maintain efficiency at different operating conditions.
Evaporator Section
The ESP series has EC fans which deliver just the right amount of airflow, depending on requirements. The fans provide
superior performance for your comfort at optimum efficiency:
• Highly efficient EC motor that uses less energy than the traditional AC motor.
• Low noise operation.
• Easy indoor fan commissioning via intelligent controllers (applicable to ESP series only).
Condenser Section
Uses two (2) efficient axial fans and a state of the art scroll compressor, with the following features:
• Digital scroll compressor
• Highly efficient axial fans with direct drive AC motor
• Low noise operation
Electrical Section
The electrical section is composed of a separate panel for controls, protecting the components from the elements.
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Durable Design and Construction
ActronAir is an Australian manufacturer with proven high quality air conditioning products. Known for their durability
and reliable performance, these products are designed and built to withstand the extreme weather conditions.
The heavy gauge zinc and galvanised steel cabinet, with powder coated epoxy enamel finish, resists the toughest
conditions. The louvered outdoor coil guard protects the condenser coil from any potential damage brought by hail,
stones and other solid objects that may be projected to the unit.
Blue Epoxy coated condenser coil fins provide protection to your heat exchangers and enhanced heat transfer with
increased performance efficiency.
System Flexibility
The ActronAir air conditioning units are the first choice for residential, office, schools and other air conditioning
facilities applications, both for new construction or retrofitting projects.
Sustainability and Environmentally Friendly
The air conditioning system is supplied with zero ozone depleting R-410A refrigerant, which has no phase out or
replacement concern.
With cooling and heating performance capacity that are among the best in the market, the ActronAir units are the
solution for the reduction of energy consumption, CO2 emission, high fuel dependency and high network grid demand.
Refrigerant Handling and Accountability
ActronAir strongly urges that all service technicians make every effort possible to reduce the emission of refrigerants to
the atmosphere. Everyone must act in a responsible manner to conserve refrigerants in accordance to the industry code
of practice.
03. Safety Instructions
• Only licensed HVAC technicians* should install and service this air conditioning equipment. Improper service or
alteration by an unqualified technician could result in significant and major damage to the product or property
which may render your warranty null and void. Such unqualified service could also lead to severe physical injury or
death. Follow all safety instructions in this literature and all warning labels that are attached to the equipment.
• Prevailing WH&S regulations must be observed and will take precedence to the safety instructions contained on
this manual. Safe work practices and environment must be the paramount importance in the performance of all the
service procedures.
• Ensure that unit installation complies with relevant council regulations and building code standards.
• All electrical wiring must be in accordance with current electrical authority regulations and all wiring connections
to be as per electrical diagram provided.
• Secure the fans against accidental contact. Beware of pinch point and sharp edges which can cause cutting injury.
• Always wear appropriate PPE, remove any dangling jewellery and protect long hair by wearing a cap.
• Make sure that safety guards and panel covers are always firmly secured and not damaged.
• This appliance is not intended for use by young children or infirm persons unless they have been adequately
supervised by a responsible person to ensure that they can use the appliance safely. Young children should be
supervised to ensure that they do not play with the appliance.
• Installer must incorporate a means of electrical disconnection (isolator) in the sub mains fixed wiring in accordance
with AS/NZS 3000:2018 (also known as Australian Wiring Rules).
• Secure the power cords and control cables that goes in/out the unit. Use the cable ties provided in the control box.
*Qualifications required will be appropriate Electrical, Refrigeration and Refrigerant Handling License and Training
dependent on local State/Territory regulations.
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DANGER
Hazardous Voltage - Risk of Electrocution.
TURN-OFF the power from main isolator before proceeding with any service work of the unit. Observe proper LOCK-OUT/
TAG-OUT (LOTO) procedures for electrical appliances in order to prevent accidental switching-on of the power supply.
WARNING
EC Motors are fitted with high power capacitors and can have dangerous residual voltages at motor terminals after power
has been isolated. Wait at least 5 minutes after power isolation and test for any residual voltage before beginning service
work.
CAUTION
Beware of Rotating Fans!
Ensure that indoor and outdoor fans are isolated and have come to a complete stand still before servicing the equipment.
Beware of pinch point and sharp edges which can cause cutting injury. Secure the fans against accidental contact.
Always wear appropriate PPE and remove any dangling jewellery and protect long hair by wearing a cap. Ensure that no
loose clothing can be caught / entangled in moving parts.
VISUAL INSPECTION and WORK ASSESSMENT
Work areas and conditions must first be assessed and evaluated for any potential hazardous conditions. It is also important
to be familiar with the unit parts and components before proceeding with any service task.
04. Installation Information
All service technicians handling refrigerant must be licensed to handle refrigerant gases.
Recover and Recycle Refrigerants
Never release refrigerant to the atmosphere! It is an offence in Australia to do so. Always recover, recycle and reuse
refrigerants. When removing from the system, properly contain and identify refrigerants in its dedicated container for
proper disposal and/or storage. Always consider the recycle or reclaim requirements of the refrigerant before beginning
the recovery procedures. Obtain a chemical analysis of the refrigerant if necessary. Refer recovered refrigerant and
acceptable refrigerant quality to existing standards and regulations.
Refrigerant Handling and Safety
Consult the refrigerant manufacturer’s safety data sheet (SDS) for information on proper handling and to fully
understand health, safety, storage and disposal requirements. Use the approved containment vessels and refer to
appropriate safety standards. Comply with all applicable transportation standards when shipping refrigerant containers.
Service Equipment and Recovery Procedures
Always use refrigerant reclaiming equipment in order to minimise refrigerant emissions. Use equipment and methods
which will pull the lowest possible system vacuum while recovering and condensing refrigerant. Equipment capable of
pulling a vacuum of less than 500 microns is required.
Do not open the system to the atmosphere for service work until refrigerant is fully removed and/or recovered. Perform
refrigeration system evacuation, prior to charging, in accordance with AIRAH / IRHACE Refrigerant handling code of
practice.
Let the unit stand for 1 hour and with the vacuum not rising above 500 microns. A rise above 500 microns indicates a
leak from the system and a leak test is required to locate and repair any leak.
CAUTION
A leak test is always required on any repaired section of the refrigeration system.
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Charge refrigerant into the system only after the equipment does not leak or contain moisture. Ensure that R-410A is
only charged in liquid form. Take into consideration the correct amount of refrigerant charge specified for the system
to ensure efficient unit operations. When charging is complete, reclaim refrigerant from charging lines into an approved
refrigerant container. Seal all used refrigerant containers with approved closure devices to prevent unused refrigerant
from escaping to the atmosphere. Take extra care to maintain all service equipment directly supporting refrigerant
service work such as gauges, hoses, vacuum pumps and recycling equipment.
Use only cleaning solvents that do not have ozone depletion factors. Properly dispose of used cleaning materials.
INSTALLATION PREPARATION (Pre-Installation considerations)
The following items must be considered before beginning the unit installation:
• Verify the unit capacities and ratings with the unit nameplate
• Make certain the floor or foundation is level, solid and have sufficient structural strength to support the unit and
accessories weight.
• Install anti-vibration rubber (installer to supply) under all of the unit’s feet to help reduce noise and minimise
vibration transfer through the foundation. Ensure that all anti-vibration rubbers are rated to provide stable support
without impairing the unit’s structural integrity.
• Diameter or width of anti-vibration rubber’s must be at least equal to the width of the actual feet to prevent
deformation overtime.
• Preferably use anti-vibration rubber pads on residential units (up to 26kW split ducted).
• Allow minimum recommended clearances for periodic maintenance and service access.
• Allow sufficient space above the unit for the outdoor air discharge. Condenser air inlet, located on the coil side of
the unit, requires sufficient airflow clearance for the optimum unit performance.
• Note the conditioned supply air and return air location. Ensure sufficient spaces are allocated for these purposes.
• Refer connection and location of condensate drain in the unit drawing and dimensions section of this manual.
• Wiring connections must be in accordance with the wiring diagram provided with the unit.
• Make sure all wirings are in accordance with local electricity authority regulations and standards.
• Do not install the unit close to an area where there is a danger of fire due to volatile, explosive, flammable and/or
hazardous materials.
• Ensure that spaces around the unit are free from any obstructions for optimum unit performance.
• Installer to ensure correct size/type that main circuit breaker and cable is installed in unit sub-mains to protect the
sub-mains and unit wiring.
• Installer to ensure correctly rated residual current device (RCD) is installed as per AS/NZS 3000:2018 (also known as
Australian Wiring Rules).
• Secure the power cords and control cables that goes in/out the unit. Use the cable ties provided in the control box.
NOTES
• This outdoor unit is designed to match only with ActronAir indoor unit as specified in the Technical Selection
Catalogue.
• This unit is designed for use with R-410A refrigerant only.
• The unit is supplied with factory charged R-410A refrigerant. Be aware of all the relevant regulations concerning the
handling of refrigerant.
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05. Operation Manual Access
05.01. Download from website
Operation manuals can be downloaded through our website shown below.
https://www.actronair.com.au/brochures-manuals/#operating-manuals
05.02. Near Filed Communication (NFC) Tag
LC7-2 is NFC capable that allows the users to view and download the operation manual. There are a wide variety of
NFC reader Apps, below is an example of one App that can be used.
05.02.01. iOS Users
NOTE
Images may vary from those shown below.
1. Go to App Store and download
NFC Reader for iPhone.
2. Open NFC App. Read through
NFC App Information and Click
on Let’s get started.
3. Place the mobile device close
to NFC Tag on the controller.
Follow the instructions on App.
4. Once the tag has successfully scanned the image
below will appear.
5. A pop-up window will appear to redirect you to
https://www.actronair.com.au/nfc
6. List of Controller Models will appear on the screen of your mobile device.
Select the model number of your controller to view the operation manual.
NOTE
The Model number of your controller can be found underneath the Power On/Off button of the controller.
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05.02.07. Android Users
NOTE
Images may vary from those shown below.
1. Go to Settings and look for
NFC and payment. Tap ON to
activate NFC.
2. Tap Android Beam
3. Follow the on-screen
instructions.
4. Once successfully scanned, a pop-up window will appear to redirect you to external website.
https://www.actronair.com.au/nfc
5. List of Controller Models will appear on the screen of your mobile device.
Select the model number of your controller to view the operation manual.
NOTE
The Model number of your controller can be found underneath the Power On/Off button of the controller.
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06. Components Overview
OUTDOOR UNIT COMPONENTS OVERVIEW
(SRD131C-151C shown for illustration purposes only)
HP CONTROL
COMPRESSOR
OD FANS
DISCHARGE
MUFFLER
REVERSING
VALVE
LP CONTROL
ACCUMULATOR
OUTDOOR
UNIT
OUTDOOR COIL
ASSEMBLY
OUTDOOR UNIT
CONTROL PANEL
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07. Outdoor Unit Dimensions / Clearances
07.01. SRD131C
UNIT MODEL
NUMBER
UNIT
WEIGHT
(kg)
CORNER WEIGHTS (kg)
AB C D
SRD131C 146 15.0 54.1 15.0 61.9
55
OVERALL NOMINAL DIMENSION H X W X L
= 990 X 1320 X 580
PLEASE NOTE THAT UNDER ALL CIRCUMSTANCES,
CONDENSER AIR MUST NOT RECIRCULATE BACK ONTO
CONDENSER COIL. KEEP ALL CLEARANCES FREE OF
ANY OBSTRUCTIONS
575
66
990
O/A
110 115
57.5
1320 O/A
255 565
255
580
O/A
COMP
OUTDOOR COIL
OUTDOOR
AIR INLET
OUTDOOR
AIR INLET
DRAIN
POINT
OUTDOOR
AIR OUTLET
OUTDOOR
AIR INLET
925
35
30
25
25 517
(MTG C-C DIST)
770
865
(MTG C-C DIST)
270
195
(MTG C-C DIST)
585
SIDE VIEWFRONT VIEW
TOP VIEW
MINIMUM SERVICE ACCESS AREAS
AND AIRFLOW CLEARANCES
AB
CD
600 mm
SERVICE
CLEARANCE
(COMPRESSOR
AND
ELECTRICALS)
400 mm
SERVICE / AIRFLOW CLEARANCE
NIL - TO - MINIMUM SERVICE CLEARANCE
HEIGHT CLEARANCE
= 1500 mm
OUTDOOR COIL
COMP.
300 mm
SERVICE / AIRFLOW
CLEARANCE
NOTES:
1. Do not scale drawing. All dimensions are in mm unless specified. Refer
to corresponding unit dimensional drawing for mounting hole details.
2. Service Access Areas and Spaces for Airflow Clearances given above are
suggested minimum based on the condition that the spaces around the
units are free from any obstructions and a walkway passage of 1000mm
between the units or between the unit and the outside perimeter is
available.
3. Minimum service access areas and spaces for airflow clearances are
responsibilities of the installer, ActronAir will not be held liable for any
extra charges incurred due to lack of access and space for airflow.
4. Under all circumstances, condenser air must not recirculate back onto
condenser coil. Keep all clearance free of any obstructions.
5. Maximum External Static of Outdoor Fans is 5 Pa.
6. STACKING OF UNITS: Ensure that minimum airflow and clearances are
met.
7. Refer to Pipe Connection Details on Specifications Sheet.
8. MTG C-C DIST = Mounting Centre to Centre Distance.
9. Use M12 bolt for feet mounting.
THIRD ANGLE
PROJECTION
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07.02. SRD151C
UNIT MODEL
NUMBER
UNIT
WEIGHT
(kg)
CORNER WEIGHTS (kg)
AB C D
SRD151C 155 15.9 57.5 15.9 65.7
OVERALL NOMINAL DIMENSION H X W X L
= 990 X 1320 X 580
PLEASE NOTE THAT UNDER ALL CIRCUMSTANCES,
CONDENSER AIR MUST NOT RECIRCULATE BACK ONTO
CONDENSER COIL. KEEP ALL CLEARANCES FREE OF
ANY OBSTRUCTIONS
575
66
990
O/A
110 115
57.5
1320 O/A
255 565
255
580
O/A
COMP
OUTDOOR COIL
OUTDOOR
AIR INLET
OUTDOOR
AIR INLET
DRAIN
POINT
OUTDOOR
AIR OUTLET
OUTDOOR
AIR INLET
925
35
30
25
25 517
(MTG C-C DIST)
770
865
(MTG C-C DIST)
270
195
(MTG C-C DIST)
585
SIDE VIEWFRONT VIEW
TOP VIEW
55
AB
CD
600 mm
SERVICE
CLEARANCE
(COMPRESSOR
AND
ELECTRICALS)
400 mm
SERVICE / AIRFLOW CLEARANCE
NIL - TO - MINIMUM SERVICE CLEARANCE
OUTDOOR COIL
COMP.
300 mm
SERVICE / AIRFLOW
CLEARANCE
MINIMUM SERVICE ACCESS AREAS
AND AIRFLOW CLEARANCES
HEIGHT CLEARANCE
= 1500 mm
NOTES:
1. Do not scale drawing. All dimensions are in mm unless specified. Refer
to corresponding unit dimensional drawing for mounting hole details.
2. Service Access Areas and Spaces for Airflow Clearances given above are
suggested minimum based on the condition that the spaces around the
units are free from any obstructions and a walkway passage of 1000mm
between the units or between the unit and the outside perimeter is
available.
3. Minimum service access areas and spaces for airflow clearances are
responsibilities of the installer, ActronAir will not be held liable for any
extra charges incurred due to lack of access and space for airflow.
4. Under all circumstances, condenser air must not recirculate back onto
condenser coil. Keep all clearance free of any obstructions.
5. Maximum External Static of Outdoor Fans is 5 Pa.
6. STACKING OF UNITS: Ensure that minimum airflow and clearances are
met.
7. Refer to Pipe Connection Details on Specifications Sheet.
8. MTG C-C DIST = Mounting Centre to Centre Distance.
9. Use M12 bolt for feet mounting.
THIRD ANGLE
PROJECTION
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12
07.03. SRD173C
UNIT MODEL
NUMBER
UNIT
WEIGHT
(kg)
CORNER WEIGHTS (kg)
A B C D
SRD173C 186 44.4 51.5 8.1 82.0
NOTES:
1. Do not scale drawing. All dimensions are in mm unless specified. Refer
to corresponding unit dimensional drawing for mounting hole details.
2. Service Access Areas and Spaces for Airflow Clearances given above are
suggested minimum based on the condition that the spaces around the
units are free from any obstructions and a walkway passage of 1000mm
between the units or between the unit and the outside perimeter is
available.
3. Minimum service access areas and spaces for airflow clearances are
responsibilities of the installer, ActronAir will not be held liable for any
extra charges incurred due to lack of access and space for airflow.
4. Under all circumstances, condenser air must not recirculate back onto
condenser coil. Keep all clearance free of any obstructions.
5. Maximum External Static of Outdoor Fans is 5 Pa.
6. STACKING OF UNITS: Ensure that minimum airflow and clearances are
met.
7. Refer to Pipe Connection Details on Specifications Sheet.
8. MTG C-C DIST = Mounting Centre to Centre Distance.
9. Use M12 bolt for feet mounting.
THIRD ANGLE
PROJECTION
AB
CD
600 mm
SERVICE
CLEARANCE
(COMPRESSOR
AND
ELECTRICALS)
400 mm
SERVICE / AIRFLOW CLEARANCE
NIL - TO - MINIMUM SERVICE CLEARANCE
OUTDOOR COIL
COMP.
300 mm
SERVICE / AIRFLOW
CLEARANCE
MINIMUM SERVICE ACCESS AREAS
AND AIRFLOW CLEARANCES
HEIGHT CLEARANCE
= 1500 mm
OVERALL NOMINAL DIMENSION H X W X L
= 1045 X 1460 X 580
PLEASE NOTE THAT UNDER ALL CIRCUMSTANCES,
CONDENSER AIR MUST NOT RECIRCULATE BACK ONTO
CONDENSER COIL. KEEP ALL CLEARANCES FREE OF
ANY OBSTRUCTIONS
1460 O/A
355 525
580
O/A
255
1045
O/A
575
980
517
(MTG C-C DIST)
910
1005
(MTG C-C DIST)
67
195
(MTG C-C DIST)
270
108
110 115
57.5
30
35
25 25
585
FRONT VIEW
SIDE VIEW
TOP VIEW
55
340 500
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13
07.04. SRD191C
NOTES:
1. Do not scale drawing. All dimensions are in mm unless specified. Refer
to corresponding unit dimensional drawing for mounting hole details.
2. Service Access Areas and Spaces for Airflow Clearances given above are
suggested minimum based on the condition that the spaces around the
units are free from any obstructions and a walkway passage of 1000mm
between the units or between the unit and the outside perimeter is
available.
3. Minimum service access areas and spaces for airflow clearances are
responsibilities of the installer, ActronAir will not be held liable for any
extra charges incurred due to lack of access and space for airflow.
4. Under all circumstances, condenser air must not recirculate back onto
condenser coil. Keep all clearance free of any obstructions.
5. Maximum External Static of Outdoor Fans is 5 Pa.
6. STACKING OF UNITS: Ensure that minimum airflow and clearances are
met.
7. Refer to Pipe Connection Details on Specifications Sheet.
8. MTG C-C DIST = Mounting Centre to Centre Distance.
9. Use M12 bolt for feet mounting.
THIRD ANGLE
PROJECTION
AB
CD
600 mm
SERVICE
CLEARANCE
(COMPRESSOR
AND
ELECTRICALS)
400 mm
SERVICE / AIRFLOW CLEARANCE
NIL - TO - MINIMUM SERVICE CLEARANCE
OUTDOOR COIL
COMP
300 mm
SERVICE / AIRFLOW
CLEARANCE
MINIMUM SERVICE ACCESS AREAS
AND AIRFLOW CLEARANCES
HEIGHT CLEARANCE
= 1500 mm
UNIT MODEL
NUMBER
UNIT
WEIGHT
(kg)
CORNER WEIGHTS (kg)
A B C D
SRD191C 200 47.8 55.4 8.6 88.2
OVERALL NOMINAL DIMENSION H X W X L
= 1045 X 1460 X 580
PLEASE NOTE THAT UNDER ALL CIRCUMSTANCES,
CONDENSER AIR MUST NOT RECIRCULATE BACK ONTO
CONDENSER COIL. KEEP ALL CLEARANCES FREE OF
ANY OBSTRUCTIONS
1460 O/A
355 525
580
O/A
255
1045
O/A
575
980
517
(MTG C-C DIST)
910
1005
(MTG C-C DIST)
67
195
(MTG C-C DIST)
270
108
110 115
57.5
30
35
25 25
585
FRONT VIEW
SIDE VIEW
TOP VIEW
55
340 500
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14
07.05. SRD203C
UNIT MODEL
NUMBER
UNIT
WEIGHT
(kg)
CORNER WEIGHTS (kg)
AB C D
SRD203C 196 46.8 54.2 8.6 86.4
OVERALL NOMINAL DIMENSION H X W X L
= 1045 X 1460 X 580
PLEASE NOTE THAT UNDER ALL CIRCUMSTANCES,
CONDENSER AIR MUST NOT RECIRCULATE BACK ONTO
CONDENSER COIL. KEEP ALL CLEARANCES FREE OF
ANY OBSTRUCTIONS
1460 O/A
355 525
580
O/A
255
1045
O/A
575
980
517
(MTG C-C DIST)
910
1005
(MTG C-C DIST)
67
195
(MTG C-C DIST)
270
108
110 115
57.5
30
35
25 25
585
FRONT VIEW
SIDE VIEW
TOP VIEW
55
340 500
MINIMUM SERVICE ACCESS AREAS
AND AIRFLOW CLEARANCES
HEIGHT CLEARANCE
= 1500 mm
AB
CD
600 mm
SERVICE
CLEARANCE
(COMPRESSOR
AND
ELECTRICALS)
400 mm
SERVICE / AIRFLOW CLEARANCE
NIL - TO - MINIMUM SERVICE CLEARANCE
OUTDOOR COIL
COMP
300 mm
SERVICE / AIRFLOW
CLEARANCE
NOTES:
1. Do not scale drawing. All dimensions are in mm unless specified. Refer
to corresponding unit dimensional drawing for mounting hole details.
2. Service Access Areas and Spaces for Airflow Clearances given above are
suggested minimum based on the condition that the spaces around the
units are free from any obstructions and a walkway passage of 1000mm
between the units or between the unit and the outside perimeter is
available.
3. Minimum service access areas and spaces for airflow clearances are
responsibilities of the installer, ActronAir will not be held liable for any
extra charges incurred due to lack of access and space for airflow.
4. Under all circumstances, condenser air must not recirculate back onto
condenser coil. Keep all clearance free of any obstructions.
5. Maximum External Static of Outdoor Fans is 5 Pa.
6. STACKING OF UNITS: Ensure that minimum airflow and clearances are
met.
7. Refer to Pipe Connection Details on Specifications Sheet.
8. MTG C-C DIST = Mounting Centre to Centre Distance.
9. Use M12 bolt for feet mounting.
THIRD ANGLE
PROJECTION
Installation and Commissioning Guide Split Ducted ESP Digital
Installation and Commissioning Guide - Split Ducted ESP Digital Units
Doc. No.0525-077 Ver. 2 200129
15
07.06. SRD233C
UNIT MODEL
NUMBER
UNIT
WEIGHT
(kg)
CORNER WEIGHTS (kg)
AB C D LM RM
SRD233C 225 19.6 72.3 29.5 82.9 7.9 12.8
OVERALL NOMINAL DIMENSION H X W X L
= 1105 X 1685 X 685
PLEASE NOTE THAT UNDER ALL CIRCUMSTANCES,
CONDENSER AIR MUST NOT RECIRCULATE BACK ONTO
CONDENSER COIL. KEEP ALL CLEARANCES FREE OF
ANY OBSTRUCTIONS
671
(MTG C-C DIST)
553112 118
59
1105
O/A
670
437
118 58
533
(MTG C-C DIST)
60
1685 O/A
380 565
685
O/A
COMP
OUTDOOR COIL
OUTDOOR
AIR INLET
OUTDOOR
AIR INLET
OUTDOOR
AIR INLET
295
125
1025
50 616
(MTG C-C DIST)
GAS PIPE
28.6 mm (1-1/8")
ELECT. ACCESS
2 x 25.4 mm (1")
LIQUID PIPE
12.7 mm (1/2") SWAGED
210.5
(MTG C-C DIST)
283
36.5
FRONT VIEW
SIDE VIEW
TOP VIEW
AB
CD
600 mm
SERVICE / AIRFLOW CLEARANCE
NIL - TO - MINIMUM SERVICE CLEARANCE
300 mm
SERVICE / AIRFLOW
CLEARANCE
673.5
(MTG C-C DIST)
555.5 25
25
110 118
59 59
OUTDOOR
AIR OUTLET
OUTDOOR
AIR INLET
1025
1685 O/A
380 565
685
O/A
COMP
OUTDOOR COIL
OUTDOOR
AIR INLET
1105
O/A
50
295
670
555.5
118 118 110
673.5
(MTG C-C DIST)
60
30
616
(MTG C-C DIST)
125
GAS PIPE
28.6 mm (1-1/8")
LIQUID PIPE
15.9 mm (5/8")
SWAGED
ELECT. ACCESS
2 x 25.4 mm (1")
OUTDOOR
AIR INLET
OUTDOOR
AIR INLET
800 mm
SERVICE
CLEARANCE
(COMPRESSOR
AND
ELECTRICALS)
OUTDOOR COIL
COMP
MINIMUM SERVICE ACCESS AREAS
AND AIRFLOW CLEARANCES
HEIGHT CLEARANCE
= 1500 mm
NOTES:
1. Do not scale drawing. All dimensions are in mm unless specified. Refer
to corresponding unit dimensional drawing for mounting hole details.
2. Service Access Areas and Spaces for Airflow Clearances given above are
suggested minimum based on the condition that the spaces around the
units are free from any obstructions and a walkway passage of 1000mm
between the units or between the unit and the outside perimeter is
available.
3. Minimum service access areas and spaces for airflow clearances are
responsibilities of the installer, ActronAir will not be held liable for any
extra charges incurred due to lack of access and space for airflow.
4. Under all circumstances, condenser air must not recirculate back onto
condenser coil. Keep all clearance free of any obstructions.
5. Maximum External Static of Outdoor Fans is 5 Pa.
6. STACKING OF UNITS: Ensure that minimum airflow and clearances are
met.
7. Refer to Pipe Connection Details on Specifications Sheet.
8. MTG C-C DIST = Mounting Centre to Centre Distance.
9. Use M12 bolt for feet mounting.
THIRD ANGLE
PROJECTION
Installation and Commissioning Guide - Split Ducted ESP Digital Units
Doc. No.0525-077 Ver. 2 200129
Installation and Commissioning Guide Split Ducted ESP Digital
16
08. Unit Lifting Procedure
WARNING
WH&S regulations must be observed and will take precedence during lifting process.
08.01. Crane Lifting Method
Crane lifting method is recommended for high rise lifting.
DETAIL A
PALLET
INDOOR
UNIT
Slip nylon slings
through the pallet
A
Fig. 1
Connect the loop ends
of slings onto shackle
Provide rubber pads
to prevent damage
to the unit
SPREADER
BARS
Equipment Required For Crane Lifting:
• 1 x shackle
• 2 x nylon slings
• Spreader bars
NOTE
Refer to Unit Dimension and Weight section for unit weight before selecting shackles and slings.
Procedure:
1. Slip nylon slings through the pallet as shown in Fig. 1.
2. Use a Bow or Dee shackle to connect the slings.
3. Ensure slings are protected by rubber pads or similar if slings are draped across unit edges, corners, or air
grilles. This will prevent the unit from being damaged during lifting.
4. SPREADER BARS must be used when lifting the unit. Ensure that the spreader bar is slightly larger than the base.
5. Test lift the unit to determine exact unit balance and stability before hoisting it to the installation location.
Installation and Commissioning Guide Split Ducted ESP Digital
Installation and Commissioning Guide - Split Ducted ESP Digital Units
Doc. No.0525-077 Ver. 2 200129
17
08.02. Fork Lift Method
DANGER
Make sure rigging equipment, accessories and plant are sufficiently and safely capable to lift the unit in order to prevent
potential damage to property, severe personal injury or death. Please check unit weight and weight distribution points on
unit drawing dimensions section.
Fig. 2
INSERT
FORKLIFT
TINES HERE
COMPRESSOR
END
CAUTION
DO NOT LIFT UNIT
from this end.
INSERT
FORKLIFT
TINES HERE
Procedure:
1. To move the unit around with a forklift, insert the fork tines through the pallet, as shown in Fig. 2.
2. Only fork the unit through compressor end or side of the unit. (See illustration for location of compressor
end).
CAUTION
Length of fork lift tines must pass the unit middle section, in order to safely carry the unit.
Installation and Commissioning Guide - Split Ducted ESP Digital Units
Doc. No.0525-077 Ver. 2 200129
Installation and Commissioning Guide Split Ducted ESP Digital
18
09. Outdoor Unit Preparation
Step 1. Remove mounting screws, as shown below:
ACCESS
PANEL
OUTDOOR
UNIT
MOUNTING
SCREWS
Step 2. Remove Access Panel-Electrical as illustrated below.
B
Removal Order:
Pull-Out 20mm
Pull-Down to remove
Access Panel-Electrical
A
B
A
EARTH
CABLE
Remove
ACCESS PANEL
Do not disconnect Earth Cable.
Step 3. Remove the Shipping Blocks and installing Interconnection Field Pipes.
• Loosen the set bolts that hold the compressors down onto the unit (4 pcs)
LOOSEN BOLTS
(4-pcs / Comp.)
GENTLY Push back
the Compressor
Pull away
the Shipping
Blocks
Installation and Commissioning Guide Split Ducted ESP Digital
Installation and Commissioning Guide - Split Ducted ESP Digital Units
Doc. No.0525-077 Ver. 2 200129
19
• Firmly tighten the set bolts back the compressors onto
the unit. Recommended torque is 131 Nm. Its is critically
important for the grommet not to be compressed.
• Check to make sure that there are no damage to the
piping systems.
TIGHTEN BOLTS
(4-pcs / Comp.)
• Braze refrigeration piping. Refer to piping sections
for details of field pipe sizes and piping installation
procedure.
10. Field Pipe Connection
CAUTION
The units described in this guide uses R-410A refrigerant
This operates at a pressure approximately 1.6 times higher than a similar systems using R-22. When installing equipment
using R-410A refrigerant, there are number of standards that must be met:
• The system of this unit operates with Polyolester (POE) oil that rapidly absorbs moisture.
• The maximum time any system can be opened to atmosphere is 15 minutes.
• It is important to work with absolute cleanliness.
• Brazing must be done with the use of Nitrogen to avoid carbon deposits into the pipes.
• The system must be evacuated thoroughly to 500 microns (see evacuation procedure).
• The system must always be charged with R-410A refrigerant in liquid state.
• Never allow R-410A refrigerant to vent into the atmosphere. It is an offence to release refrigerant in Australia.
• Always reclaim refrigerant using equipment and container dedicated for R-410A system use only.
• Only qualified persons are allowed to perform any work described in this guide.
• All work must be carried out in accordance with Australia and New Zealand refrigerant handling code of practice.
Maximum allowable total equivalent field pipe length is 60 metres, see diagram below. This includes all the equivalent
pipe fitting loses and vertical height difference. Vertical height difference must not exceed 20 metres. Table 1 below
shows the equivalent straight pipe length of elbow fittings.
EQUIVALENT STRAIGHT PIPE LENGTH OF ELBOW FITTINGS (METRES)
Pipe size Nominal
Diameter
90o Long Radius
Elbow
90o Short Radius
Elbow
45o Long Radius
Elbow
45o Short Radius
Elbow
9.52 (3/8”) 0.24 0.36 0.09 0.14
15.88 (5/8”) 0.30 0.45 0.15 0.23
19.05 (3/4”) 0.40 0.60 0.18 0.27
22.22 (7/8”) 0.46 0.69 0.21 0.32
25.40 (1”) 0.52 0.78 0.24 0.36
28.58 (1-1/8”) 0.55 0.83 0.27 0.41
Installation and Commissioning Guide - Split Ducted ESP Digital Units
Doc. No.0525-077 Ver. 2 200129
Installation and Commissioning Guide Split Ducted ESP Digital
20
Selected field pipe sizes must match the recommended sizes in table above. If the installation requires different field
pipe diameter due to different application condition other than recommended, contact ActronAir for advice. Most of
unit pipe connections are factory swagged to easily fit to the recommended field pipe diameter. When it is required to
install other refrigeration devices, such as refrigerant drier, solenoid valve and the like, include the equivalent straight
pipe length of the device in the calculation of total equivalent field pipe length.
Both pipes are required to be insulated.
A = EQUIVALENT PIPE LENGTH,
60 metres (max)
B = VERTICAL HEIGHT,
20 metres (max)
B
OUTDOOR UNIT
A
FIELD PIPE
(Installer to Supply)
SRD175C / SRD175E
TECHNICAL & SELECTION DATA
UNIT FEATURES
Digital Scroll Compressor•
10-100% Variable Refrigeration Capacity•
Multiple Speed Outdoor Fans•
Louvre Outdoor Coil Guard•
Pre-charged with R410A Refrigerant•
AM7-D8 Wall Controller Supplied as Standard•
20 m of Data Cable Included•
EXV (Electronic Expansion Valve)•
Integral Fan Coil Safety Tray with Drain Kit •
Indoor Coil Overheat Protection•
Indoor Coil Anti-Freeze Protection•
Smart Defrost Function•
CONTROL FEATURES (AM7-D8)
7-Day Programmable Controller with 2 Events/Day •
24- Hour ON/OFF Timer•
Auto, Heat & Cool Modes•
Auto/Continuous Indoor Fan Operation•
3 Speed Indoor Fan Setting•
Hot Start Feature•
Home/Building Automation ON/OFF Capability•
CONTROL OPTIONS
Remote Temperature Sensors•
Zone Kit for Control up to 8 Zones •
(See Integrated Zones, Barrels & Plenums Section)
Secondary Wall Controller with Mimic Logic•
PLENUMS (Optional)
Supply Air Plenums are Available in a 2 way or 3 way•
Confi guration (See Integrated Zones, Barrels and Plenums
Section for details of Spigots availability)
Return Air Plenums are Available with 2 x 400 mm Spigots • or
2 x 450 mm Spigots
SPECIFICATION SUMMARY
TOTAL * NETT **
COOLING CAPACITY (kW) *** 18.12 17.40
SENSIBLE CAPACITY (kW) *** 14.81 14.09
HEATING CAPACITY (kW) ^ 17.60 18.30
COOLING INPUT POWER (kW) ^^ 6.07
HEATING INPUT POWER (kW) ^^ 5.44
EER 2.99 2.87
COP 3.24 3.37
INDOOR AIRFLOW (l/s) -- MIN. / NOMINAL / MAX. ^^^ 740 / 920 / 1100
OUTDOOR SOUND PRESS. LEVEL @ 3M dB(A) -- LOW / HIGH 52.0 / 54.0
OUTDOOR SOUND POWER LEVEL dB(A) -- LOW / HIGH 69.0 / 71.0
POWER SUPPLY - OUTDOOR 240 V / 1 Ph / 50 Hz
POWER SUPPLY - INDOOR 240V / 1 Ph / 50 Hz
RATED LOAD AMPS -- OUTDOOR / INDOOR / TOTAL ** 22.0 / 3.1 / 25.1
FULL LOAD AMPS -- OUTDOOR / INDOOR / TOTAL ^^^^ 32.6 / 4.0 / 36.6
CIRCUIT BREAKER AND CABLE AMPS 40.0
APPROXIMATE STARTING AMPS <45.0
WEIGHT (kg) -- INDOOR / OUTDOOR 75.0 / 180.0
OUTDOOR UNIT MODEL SRD175C
INDOOR UNIT MODEL SRD175E
Based on unit rating excluding indoor fan kW.
Measured and tested in accordance with AS/NZS 3823.1.2.
At 270C DB / 190C WB entering air temperatures and 350C ambient.
At 200C DB entering air temperature and 70C DB / 60C WB ambient.
Input power includes indoor fan kW.
Max. - Min. airfl ow application range.
Full Load Amps are based on Compressor and Fan Motors’ maximum expected current.
See Specifi cations sheet for Cable Size and Circuit Breaker Size details.
Note: Use input power to estimate running cost.
*
**
***
^
^^
^^^
^^^^
ActronAir is constantly seeking ways to improve the design of it’s products, therefore specifi cations are subject to change without notice, Please check prior to purchase. SRD175C-0100 / SRD175E-0100 -P1- 090326
R
R410A
DIGITAL SCROLL
COMPRESSOR
ESP SPLIT DUCTED UNIT
INDOOR UNIT
Example of Total Equivalent Field Pipe Length Calculations
OUTDOOR
UNIT
E1
E2
V1
H1
H2
Equivalent Pipe Length = Total Horizontal Length + Total Vertical Length
+ Total Losses from Elbows
where:
H = Horizontal Length
V = Vertical Length
E = Elbow Losses (Suction)
Equivalent Pipe Length = (H1+ H2+ H3 ) + (V1+ V2 ) + (E1+ E2+ E3+ E4 )
V2
INDOOR UNIT
E3
H3
E4
SRD175C / SRD175E
TECHNICAL & SELECTION DATA
UNIT FEATURES
Digital Scroll Compressor•
10-100% Variable Refrigeration Capacity•
Multiple Speed Outdoor Fans•
Louvre Outdoor Coil Guard•
Pre-charged with R410A Refrigerant•
AM7-D8 Wall Controller Supplied as Standard•
20 m of Data Cable Included•
EXV (Electronic Expansion Valve)•
Integral Fan Coil Safety Tray with Drain Kit •
Indoor Coil Overheat Protection•
Indoor Coil Anti-Freeze Protection•
Smart Defrost Function•
CONTROL FEATURES (AM7-D8)
7-Day Programmable Controller with 2 Events/Day •
24- Hour ON/OFF Timer•
Auto, Heat & Cool Modes•
Auto/Continuous Indoor Fan Operation•
3 Speed Indoor Fan Setting•
Hot Start Feature•
Home/Building Automation ON/OFF Capability•
CONTROL OPTIONS
Remote Temperature Sensors•
Zone Kit for Control up to 8 Zones •
(See Integrated Zones, Barrels & Plenums Section)
Secondary Wall Controller with Mimic Logic•
PLENUMS (Optional)
Supply Air Plenums are Available in a 2 way or 3 way•
Confi guration (See Integrated Zones, Barrels and Plenums
Section for details of Spigots availability)
Return Air Plenums are Available with 2 x 400 mm Spigots • or
2 x 450 mm Spigots
SPECIFICATION SUMMARY
TOTAL * NETT **
COOLING CAPACITY (kW) *** 18.12 17.40
SENSIBLE CAPACITY (kW) *** 14.81 14.09
HEATING CAPACITY (kW) ^ 17.60 18.30
COOLING INPUT POWER (kW) ^^ 6.07
HEATING INPUT POWER (kW) ^^ 5.44
EER 2.99 2.87
COP 3.24 3.37
INDOOR AIRFLOW (l/s) -- MIN. / NOMINAL / MAX. ^^^ 740 / 920 / 1100
OUTDOOR SOUND PRESS. LEVEL @ 3M dB(A) -- LOW / HIGH 52.0 / 54.0
OUTDOOR SOUND POWER LEVEL dB(A) -- LOW / HIGH 69.0 / 71.0
POWER SUPPLY - OUTDOOR 240 V / 1 Ph / 50 Hz
POWER SUPPLY - INDOOR 240V / 1 Ph / 50 Hz
RATED LOAD AMPS -- OUTDOOR / INDOOR / TOTAL ** 22.0 / 3.1 / 25.1
FULL LOAD AMPS -- OUTDOOR / INDOOR / TOTAL ^^^^ 32.6 / 4.0 / 36.6
CIRCUIT BREAKER AND CABLE AMPS 40.0
APPROXIMATE STARTING AMPS <45.0
WEIGHT (kg) -- INDOOR / OUTDOOR 75.0 / 180.0
OUTDOOR UNIT MODEL SRD175C
INDOOR UNIT MODEL SRD175E
Based on unit rating excluding indoor fan kW.
Measured and tested in accordance with AS/NZS 3823.1.2.
At 270C DB / 190C WB entering air temperatures and 350C ambient.
At 200C DB entering air temperature and 70C DB / 60C WB ambient.
Input power includes indoor fan kW.
Max. - Min. airfl ow application range.
Full Load Amps are based on Compressor and Fan Motors’ maximum expected current.
See Specifi cations sheet for Cable Size and Circuit Breaker Size details.
Note: Use input power to estimate running cost.
*
**
***
^
^^
^^^
^^^^
ActronAir is constantly seeking ways to improve the design of it’s products, therefore specifi cations are subject to change without notice, Please check prior to purchase. SRD175C-0100 / SRD175E-0100 -P1- 090326
R
R410A
DIGITAL SCROLL
COMPRESSOR
ESP SPLIT DUCTED UNIT
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ActronAir ESP Digital SRD203C Installation And Commissioning Manual

ActronAir
Brand
ActronAir
Model
ESP Digital SRD203C
Category
Split-system air conditioners
Type
Installation And Commissioning Manual
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