Samson TROVIS 6600 Mounting And Operating Instructions

Brand: Samson

Model: TROVIS 6600

Type: Mounting And Operating Instructions

This manual is also suitable for

TROVIS 6611-2

Mounting and

Operating Instructions

EB 6611-2 EN

Firmware version 3.53

Translation of original instructions

Edition October 2017

TROVIS 6600 Automation System

TROVIS6611-2 Control and Automation

Unit

2 EB 6611-2 EN

Note on these mounting and operating instructions

These mounting and operating instructions assist you in mounting and operating the device

safely. The instructions are binding for handling SAMSON devices.

Î For the safe and proper use of these instructions, read them carefully and keep them for

later reference.

Î If you have any questions about these instructions, contact SAMSON‘s After-sales Service

Department (aftersalesser[email protected]).

The mounting and operating instructions for the devices are included in

the scope of delivery. The latest documentation is available on our website

(www.samson.de) > Product documentation. You can enter the document

number or type number in the [Find:] eld to look for a document.

Denition of signal words

Hazardous situations which, if not avoided,

will result in death or serious injury

Hazardous situations which, if not avoided,

could result in death or serious injury

Property damage message or malfunction

Additional information

Recommended action

DANGER

WARNING

NOTICE

Note

Tip

Contents

EB 6611-2 EN 3

1 Safety instructions and measures ...................................................................5

1.1 Notes on possible property damage ................................................................8

2 Markings on the device .................................................................................9

3 Design and principle of operation ..................................................................9

3.1 Operating controls .......................................................................................10

3.1.1 Front panel ..................................................................................................10

3.1.2 Back of device .............................................................................................12

3.2 Accessories .................................................................................................14

3.3 Technical data .............................................................................................14

3.4 Dimensions in mm ........................................................................................ 15

4 Measures for preparation ............................................................................16

4.1 Unpacking ..................................................................................................16

4.2 Transporting ................................................................................................16

4.3 Storage .......................................................................................................16

5 Mounting and start-up ................................................................................. 16

5.1 Installation ................................................................................................... 16

5.2 Electrical connection ..................................................................................... 17

5.3 Start-up .......................................................................................................17

5.3.1 User login ...................................................................................................17

5.3.2 Loading a project ......................................................................................... 17

5.3.3 Setting the system time .................................................................................18

5.3.4 Network settings ..........................................................................................18

5.3.5 Assigning modules .......................................................................................19

5.3.6 Calibrating the touch screen..........................................................................19

5.4 Quick check ................................................................................................19

6 Operation ...................................................................................................21

6.1 User administration ......................................................................................21

6.2 Operating the system ...................................................................................21

6.3 Reset unit.....................................................................................................21

6.4 Setting up a WiFi hotspot .............................................................................21

7 Servicing.....................................................................................................22

7.1 Updating the rmware .................................................................................22

4 EB 6611-2 EN

Contents

7.2 Preparation for return shipment .....................................................................22

8 Malfunctions ...............................................................................................22

9 Decommissioning and disassembly ..............................................................22

9.1 Decommissioning .........................................................................................22

9.2 Disposal ......................................................................................................23

10 Annex.........................................................................................................23

10.1 After-sales service ........................................................................................23

10.2 Licenses ....................................................................................................... 24

10.2.1 GNU GENERAL PUBLIC LICENSE, Version 2, June 1991 ................................. 24

10.2.2 GNU GENERAL PUBLIC LICENSE, Version 3, 29 June 2007 ............................ 29

10.2.3 GNU LESSER GENERAL PUBLIC LICENSE, Version 3, 29 June 2007 ................40

10.3 EU declaration of conformity ......................................................................... 43

EB 6611-2 EN 5

Safety instructions and measures

1 Safety instructions and measures

Intended use

The TROVIS6611-2 Control and Automation Unit is freely programmable and allows autono-

mous operation and management of six I/O modules. It has an integrated color touch screen

for visualization.

To allow the control and automation unit to access the I/O modules in the required manner,

the I/O modules must be mapped logically as a project in the unit. For this purpose,

SAMSON provides ready-made applications. Alternatively, a project can be programmed

using the

SAMSON graphical project management tool (logic circuits, menu navigation,

visualization and start-up).

The control and automation unit as well as the I/O modules are designed to operate under

exactly dened conditions (e.g. power supply, ambient conditions). Therefore, operators must

ensure that the unit is only used in applications where the operating conditions correspond to

the technical data. In case operators intend to use the unit in other applications or conditions

than specied, contact SAMSON.

SAMSON does not assume any liability for damage resulting from the failure to use the de-

vice for its intended purpose or for damage caused by external forces or any other external

factors.

Î Refer to the technical data for limits and elds of application as well as possible uses. See

section3.3.

The operator is responsible for the physical and logical project management, if not agreed

otherwise.

Reasonably foreseeable misuse

The control and automation unit is not suitable for the following applications:

− Use outside the limits dened during sizing and by the technical data

Furthermore, the following activities do not comply with the intended use:

− Use of non-original spare parts

− Performing service and repair work not described in these instructions

6 EB 6611-2 EN

Safety instructions and measures

Qualications of operating personnel

− The unit must be mounted, started up, serviced and repaired by fully trained and quali-

ed personnel only; the accepted industry codes and practices are to be observed.

− The projects must be congured and set by trained and experienced personnel only.

According to these mounting and operating instructions, trained personnel refers to individu-

als who are able to judge the work they are assigned to and recognize possible hazards due

to their specialized training, their knowledge and experience as well as their knowledge of

the applicable standards.

Personal protective equipment

No personal protective equipment is required.

Revisions and other modications

Revisions, conversions or other modications to the product are not authorized by SAMSON.

They are performed at the user's own risk and may lead to safety hazards, for example. Fur-

thermore, the product may no longer meet the requirements for its intended use.

Safety features

The operation of the unit is password-protected to protect it from unauthorized access. A user

role with individual privileges and password is assigned to each user.

Warning against residual hazards

The control and automation unit has direct inuence on controlled plant components (e.g.

control valves and pumps) over the I/O modules. To avoid personal injury or property dam-

age, plant operators and operating personnel must prevent hazards that could be caused in

the plant components by the process medium, the operating pressure, the signal pressure or

by moving parts by taking appropriate precautions. They must observe all hazard state-

ments, warning and caution notes in the referenced documents.

Responsibilities of the operator

The operator is responsible for proper operation and compliance with the safety regulations.

Operators are obliged to provide these mounting and operating instructions to the operating

personnel and to instruct them in proper operation. Furthermore, the operator must ensure

that operating personnel or third persons are not exposed to any danger.

EB 6611-2 EN 7

Safety instructions and measures

Responsibilities of operating personnel

Operating personnel must read and understand these mounting and operating instructions as

well as the specied hazard statements, warning and caution notes. Furthermore, the operat-

ing personnel must be familiar with the applicable health, safety and accident prevention

regulations and comply with them.

Referenced standards and regulations

The control and automation unit fullls the requirements of the Directives 2014/30/EU and

2011/65/EU. The declaration of conformity includes information about the applied confor-

mity assessment procedure. This declaration of conformity is included in the appendix of

these instructions.

The control and automation unit is designed for use in low voltage installations.

Î For wiring, maintenance and repair, observe the relevant safety regulations.

Referenced documentation

The following documents apply in addition to these mounting and operating instructions:

uAB6600: System integration guidelines for electrical technicians

uT6620-1 for TROVIS6620-1 I/O Module

uT6625 for TROVIS6625 Input Module

uT6630 for TROVIS6630 AO Module

uT6640 for TROVIS6640 AI Module

− Technical documentation for the room panel in use

8 EB 6611-2 EN

Safety instructions and measures

1.1 Notes on possible property damage

NOTICE

Damage due to water entering the device.

The front pane of the control and automation unit is protected against vertically falling

drops of water (IP41).

Î Avoid drops, sprays and jets of water.

Manipulation of settings due to unauthorized access.

The TROVIS6611-2 Control and Automation Unit supports various communications

protocol (e.g. a web server). This allows remote access. To protect it from unauthorized

access, the onsite and remote operation of the unit is password-protected:

Î Change the initial administrator password after rst start-up.

Î Regularly change all user passwords.

Î Do not pass login data on to unauthorized persons. Keep them in a safe place in-

accessible to unauthorized persons.

EB 6611-2 EN 9

Design and principle of operation

2 Markings on the device

SAMSON

TROVIS 6611

Power supply

24 V AC / DC 8 VA / W

Model 6611 - 2000

Var.-ID

Serial no.

Made in Germany

Fig.1: Nameplate

3 Design and principle of oper-

ation

TROVIS 6611-2 is a freely programmable

control and automation unit for autonomous

operation and management of six I/O mod

ules (up to 120 physical data points). It has

an integrated color touch screen for visual

ization. The SAMSON graphical project

management tool is required to create appli

cations.

The control and automation unit does not

contain any applications in the delivered

state.

System-specic applications can be ordered

from SAMSON.

Max. number of units

Modules

− 6x I/O modules (TROVIS6620,

6625, 6630 or 6640) per

TROVIS6611-2

− 32x TROVIS6611-2 per application

(graphical project management

tool)

Cable length without repeaters, hubs, etc.

− Ethernet 100BASE-T type: LAN

− I/O bus 1200m

− 24VAC/DC Max. 1.5mm² strand

(12mm-long wire end

ferrule)

− Ethernet Min. Cat 5 cable, shielded

(STP)

− I/O bus Jy(St) Y 2 x 2 x 0.8

(12mm-long wire end

ferrule)

Note

10 EB 6611-2 EN

Design and principle of operation

3.1 Operating controls

3.1.1 Front panel

Display

USB port

(USB ash drive not included in the scope of delivery)

Fig.2: Operating controls located on the front panel of the device

Touch screen (

)

The touch screen is the main operating element.

Tap the menu button on the top right-hand corner of the screen to open various lev-

els. Depending on the level, various functions can be executed by tapping the dis-

played buttons (see Fig.3).

USB port (

)

The USB port is accessible after opening the lid. Data can be transferred from a USB ash

drive inserted into the port to the unit and vice versa.

− USB ash drive requirements: 2.0 with FAT32

EB 6611-2 EN 11

Design and principle of operation

Dashboard

Main menu

Main menu or

Buttons for frequent

actions

Menu structure de-

pending on project

System settings

Appearance varies depending on the program and the user privileges.

Fig.4: Structure of the TROVIS6611-2 Control and Automation Unit

12 EB 6611-2 EN

Design and principle of operation

3.1.2 Back of device

Fig.3: Operating controls located on the back of the device

Power supply (see section5.2)

Connection for I/O bus (physical inputs on the input/output modules)

Distributed I/O modules are required to connect the physical input and outputs. The

two terminals are labeled "lA" and "lB" and must be wired consistently in exactly the

same way.

Maximum cable core length: 1200m

A maximum of six I/O modules (e.g. TROVIS6620, 6625, 6630 or 6640) can be

connected to one TROVIS6611-2 Control and Automation Unit.

EB 6611-2 EN 13

Design and principle of operation

Jumper for RS-485 conguration

The jumpers are not set in the delivered state. Refer to the following table for the re-

quired setting.

1 2 3 4

Bus termination fur

I/O bus

Bus bias voltage for

Modbus (jumper3

must be closed)

Bus bias voltage for

Modbus (jumper2

must be closed)

Bus termination fur

Modbus

Closed = Active Closed = Active Closed = Active Closed = Active

Open = Not active Open = Not active Open = Not active Open = Not active

Close jumper1 if TROVIS6611-2 is at the end of the I/O bus line.

Close jumpers 2 and 3 to activate the Modbus bias voltage (if TROVIS6611-2 is used as a

Modbus RTU master).

Close jumper4 if TROVIS6611-2 is at the end of the bus.

Connection for Modbus (RS-485 2W)

The TROVIS6611-2 Control and Automation Unit supports the Modbus-RTU eldbus

protocol with two-wire system. The corresponding jumpers must be set for the terminat-

ing resistors or bias voltage. Bus properties, such as master or slave operation, data

bits, parity and stop bits must be congured in the SAMSON Graphical Project Man-

agement Tool software. The two terminals are labeled "RA" and "RB" and must be

wired consistently in exactly the same way.

USB port

Functions:

− Load and save data

− Memory extension for historical data

USB ash drive requirements: 2.0 with FAT32

Reset key for restart

User key

Ethernet connection

Data transmission rate: 100Mbit/s

Host name: Fallback IP-Adresse 172.30.66.11

The Ethernet connection can be congured and activated on site at the device. The ser-

vices (SSH, FTPES, HTTPS, AVAHI (see section5.3.4) are deactivated in the delivered

state. However, the TROVIS6611-2 Control and Automation Unit in the default state

obtains the IP addresses over DHCP.

14 EB 6611-2 EN

Design and principle of operation

3.2 Accessories

Accessories

− Terminal and installation set (included in the scope of delivery) ........ Item no. 1402-1561

− TROVIS6620-1 I/O Module ........................................................Conf. ID: 4829008

− TROVIS6625 Input Module

1)

....................................................... Conf. ID: 2649861

− TROVIS 6630 AO Module ............................................................ Conf. ID: 3714719

− TROVIS 6640 AI Module ..............................................................Conf. ID: 3714720

− Room panel depending on application ..........................................On request

− TROVIS6690 Graphical Project Management Tool (demo version) .. Conf. ID: 3004922

− TROVIS6690 Graphical Project Management Tool (1 AS version) ... Conf. ID: 3004921

− TROVIS6690 Graphical Project Management Tool (3 AS version) ... Conf. ID: 3004920

− TROVIS6690 Graphical Project Management Tool (full version) ...... Conf. ID: 2039168

Only with 24VAC power supply (not DC)

3.3 Technical data

Auxiliary power

Power supply 24VAC/DC

Power consumption 8VA/W

Connection 2-pin screw clamp terminal (orange)

Wire cross-section Up to 1.5mm²

Permissible ambient conditions

Operating temperature 0 to 55°C

Transportation and storage

temperature

–20 to +70°C

Relative humidity 5 to 95%, no dew formation

Electromagnetic compatibility

Noise emission According to EN 61000-6-3

Noise immunity According to EN 61000-6-2

Device safety

Degree of protection II according to DINEN61140

Overvoltage category II according to DINEN60664-1

Degree of contamination 2 according to DINEN60664-1

Degree of protection With seal for panel mounting: IP41 according to IEC60529

EB 6611-2 EN 15

Design and principle of operation

Display

Key gures 3.5“ QVGA, resistive touch screen

Resolution 320 x 240 pixel

Installation

Dimensions W x H x D including terminals: 147 x 96 x 50mm

Mounting Panel mounting

Panel cutout W x H: 138 x 92mm (recommended installation depth: min.

80mm)

Weight Approx. 0.4kg

Interfaces

Serial interfaces 1x RS-485 Modbus-RTU (3-pin screw clamp terminal)

1x RS-485 I/O bus (3-pin screw clamp terminal) for

TROVIS6620

Ethernet 1x RJ-45 10/100Mbit, BACnet IP (AMEV Prole AS-A,

AS-B)

USB 2x USB 2.0A, (FAT32)

Compliance

3.4 Dimensions in mm

Required mounting

depth: min. 80mm

147

9650

16 EB 6611-2 EN

Mounting and start-up

4 Measures for preparation

After receiving the shipment, proceed as fol-

lows:

1. Check the scope of delivery. Compare

the shipment received against the deliv-

ery note.

2. Check the shipment for transportation

damage. Report any damage to

SAMSON and the forwarding agent

(refer to delivery note).

4.1 Unpacking

Do not remove the packaging until immedi-

ately before mounting and start-up.

1. Remove the packaging from the control

and automation unit.

2. Dispose of the packaging in accordance

with the valid regulations.

4.2 Transporting

− Protect the unit against external inuenc-

es (e.g. impact).

− Protect the unit against moisture and dirt.

− Observe the permissible transportation

temperature of –20 to +70°C.

4.3 Storage

Risk of damage to the unit due to improper

storage.

− Observe storage instructions.

− Avoid long storage times.

− Contact SAMSON in case of different stor-

age conditions or long storage periods.

We recommend regularly checking the unit

and the prevailing storage conditions during

long storage times.

Storage instructions

− Protect the unit against moisture, dirt and

other external inuences (e.g. impact).

− Make sure that the ambient air is free of

acids or other corrosive media.

− Observe the permissible storage tem-

perature from –20 to +70°C.

− Do not place any objects on the unit.

5 Mounting and start-up

5.1 Installation

The control and automation unit is mainly

designed for panel mounting.

Panel cut-out (W x H): 138 x 92mm

Required mounting depth: min. 80mm

Î Make the panel cut-out.

Note

NOTICE

Note

EB 6611-2 EN 17

Mounting and start-up

Î Push the unit from the front through the

panel cut-out.

Î Slide the supplied screw rails into the

guide rails: the clamps on the screw rails

must face towards the control panel.

Î Fasten the screw rails with the supplied

screws: the tips of the screws must point

towards the control panel.

Î Connect the wiring as described in sec-

tion5.2.

5.2 Electrical connection

Malfunction due to incorrect electrical con-

nection.

− Upon installation of the electric cables, you

are required to observe the VDE regula-

tions as well as the regulations of your lo-

cal power supplier.

− Do not ground the power supply (trans-

former or switch-mode power supply).

− The wiring must be performed by properly

trained and experienced personnel only.

Surge protection

Î If signal lines are installed outside build-

ings or over large distances, make sure

appropriate surge or overvoltage protec-

tion measures are taken. Such measures

are indispensable for bus lines.

Î The shield of signal lines installed outside

buildings must have current conducting

capacity and must be grounded on both

sides.

Î Install surge diverters at the control cabi-

net inlet.

Electrical connection

The terminals have reverse polarity protec-

tion:

Î Connect the unit to the power

supply (24V).

5.3 Start-up

5.3.1 User login

Î Select "Login" in the menu ( button).

Î Enter your user name and password

("admin").

Insufcient security due to generally accessi-

ble password.

Change the administrator password

("admin") after rst login.

5.3.2 Loading a project

Î Insert the USB ash drive containing the

project into the front USB port.

Î Go to the main menu ( button).

Î Select "Load project" in "USB" and select

the required project.

Select "USB" to perform further actions:

− Save project

− Update the rmware

NOTICE

18 EB 6611-2 EN

Mounting and start-up

5.3.3 Setting the system time

Î Go to the main menu ( button).

Î Select "Date and time" in "Settings".

Î Change the time and date.

Î Select "Apply" in the menu (

button) to

save changes.

5.3.4 Network settings

The unit has an integrated web server

(TROVIS MOBILE), which can be simply ac-

cessed over the network and browser

through the IP address. It must have the same

address as the end device (smartphone,

notebook, tablet computer, computer, etc.)

and an active HTTPS.

TROVIS MOBILE is designed for modern web

browsers, e.g. Mozilla Firefox in version

V.45 and higher. Access to the Internet re-

quires port forwarding using a router (e.g.

VPN) to be set up on site.

The LAN setting is set to DHCP in the default

setting. In this setting, it is assumed that the

TROVIS6611-2 Control and Automation

Unit is assigned to an IP address, e.g.

belonging to a router. However, the IP

address is not assigned, for example, when

the TROVIS6611-2 unit is directly connected

to a laptop using a network cable. In this

case, DHCP must be deactivated to allow the

preset static IP address to be used. The

currently used and active IP address can be

found in [Main menu > Device information >

Network: eth0]. This information is available

regardless of the user role.

Î Go to the main menu ( button).

Î Select "Network settings" in "Settings".

Î Set the "LAN port" to ON.

Î Select "Back one level" in the menu (

button) to exit the level.

Î Set all other parameters in "LAN set-

tings":

− DHCP: ON (= default)

− IP address: 172.30.66.11 (= default)

− Subnet mask:

255.255.0.0

(= default)

− Host name: TROVIS-6111-2-xxx (xxx

= device-specic MAC address)

− DNS server

− NTP server

Î If necessary, select "Services" in "Net-

work":

− Activate FTPS for use with graphical

project management (default = OFF)

− Activate HTTPS for the use of the inte-

grated TROVIS-MOBILE web server

(default = OFF)

− SSH for console access using the

"root" user role

Impaired device function and loss of war-

ranty through the improper use of the "root"

user role.

− Only activate SSH for troubleshooting and

administration activities performed by

trained personnel.

− Do not leave the SSH constantly activated.

− Assign a "root" password to protect its ac-

cess.

Note

NOTICE

EB 6611-2 EN 19

Mounting and start-up

Î Select "Apply" in the menu ( button) to

save changes.

5.3.5 Assigning modules

Î Go to the main menu ( button).

Î Select "Module assignment" in "Set-

tings".

The logical modules are listed.

Î Select one physical module for each logi-

cal module one after the other.

Î The LEDs of a physical module blink after

it has been selected. Conrm selection by

checking the box (top right) or repeat se-

lection procedure until the correct physi-

cal module has been selected.

Î Select "Apply" in the menu (

button) to

save changes.

We recommend performing the restore

function (“Restoring the system” in “Settings”)

after assigning the module. This ensures that

the settings remain saved even after a power

failure.

5.3.6 Calibrating the touch

screen

Î Go to the main menu ( button).

Î Select "Touch screen calibration" in "Set-

tings". Select "Start touch screen calibra-

tion".

Î Tap the crosshair with a pointed item

each time it appears on the screen.

5.4 Quick check

"I/O test" allows the unit's ability to function

to be checked. It allows you to check all the

connected modules and the physical inputs

and outputs.

Î After changing to the main menu (

but-

ton), select "I/O test".

Î Manually switch the outputs one after the

other to check that they function.

Note

20 EB 6611-2 EN

Mounting and start-up

User

Load project

Set system time

Set network

Assign modules

Calibrate touch screen

Operate system on site

Reset unit

Create new user

Update the rmware

Default user NO NO NO NO NO YES NO NO NO

User NO YES NO NO NO YES NO NO NO

Service YES YES YES YES YES YES YES NO NO

Administrator YES YES YES YES YES YES YES YES YES

Fig.5: User roles

Fig.6: TROVIS MOBILE

Page is loading ...

Samson TROVIS 6600 Mounting And Operating Instructions

Brand: Samson

Model: TROVIS 6600

Type: Mounting And Operating Instructions

This manual is also suitable for

TROVIS 6611-2

Download PDF

report

Samson TROVIS 6600 Mounting And Operating Instructions

This manual is also suitable for

Samson TROVIS 6600 Mounting And Operating Instructions

Related papers

Other documents