Graco 334667E, EcoQuip Vapor Abrasive Blast System Owner's manual

Type
Owner's manual
Operation,Repair,andParts
EcoQuip EcoQuip
EcoQuipVapor Vapor
VaporAbrasive Abrasive
Abrasive
Blast Blast
BlastSystem System
System334667E
EN
Vapor Vapor
Vaporabrasive abrasive
abrasiveblast blast
blastsystem. system.
system.For For
Forprofessional professional
professionaluse use
useonly. only.
only.
Important Important
ImportantSafety Safety
SafetyInstructions Instructions
Instructions
Readallwarningsandinstructionsinthismanual.Savethese
instructions.
125psi(8.6bar,0.86MPa)Maximum
WorkingPressure
Seepage3forModelinformation.
PROVENQUALITY.LEADINGTECHNOLOGY.
Contents Contents
Contents
Models................................................................3
RelatedManuals...................................................3
Warnings.............................................................4
OEMSystemGuidelines.........................................7
SystemComponentIdentication.............................8
EQ300CandEQ600C......................................8
DataTrakControls...........................................9
PressureReliefProcedure......................................10
Grounding(ATEXSystemsonly)..............................10
Operation............................................................11
ImportantNote................................................11
ChecklistBeforeStarting..................................11
LiftingtheSystem............................................11
ConnectingtheBlastHoseandAirHose..............12
SettingUptheEquipment.................................13
BlastingTips..................................................17
UsingtheWashFeature...................................19
RellingthePotwithAbrasive............................20
ShuttingDown................................................21
WinterizingtheEquipment................................23
Troubleshooting....................................................24
TroubleshootingExamples................................27
Repair.................................................................29
RepairingtheMainAirRegulator........................29
FlushingtheDiaphragmValve...........................30
RepairingtheDiaphragmValve..........................31
CleaningtheAuto-VentValve............................32
ReplacingtheDataTrakBattery..........................33
ReplacingtheDataTrakFuse............................34
Notes..................................................................35
Parts..................................................................36
EQ300CandEQ600C......................................36
Enclosure......................................................38
PressurePot..................................................40
BlastHoses...................................................41
HoseSchematic....................................................42
VaporAbrasiveBlastSystemsandAccessories...........43
EcoQuipSystemCongurator............................43
ModelSeries..................................................44
BlastHoseswithControlHose/Cables.................45
BlastHoseswithoutControlHose/Cables.............45
BlastControlHoses/Cables...............................46
Nozzles.........................................................46
OtherAccessories...........................................46
CommonSpareParts.......................................47
Dimensions..........................................................48
TechnicalSpecications.........................................49
GracoExtendedWarrantyforEcoQuip™
Components............................................50
2334667E
Models
Models Models
Models
Part Part
PartDescription Description
DescriptionApprovals Approvals
Approvals
EQ300CEcoQuip300VaporBlastSystem
EQ600CEcoQuip600VaporBlastSystem
EQ30XCEcoQuip300VaporBlastsystemATEXApproved
II 2G c ia IIA T3 X
EQ60XCEcoQuip600VaporBlastSystemATEXApproved
II 2G c ia IIA T3 X
Related Related
RelatedManuals Manuals
Manuals
Manual Manual
ManualNumber Number
NumberProduct Product
Product
313840DataTrak
333397Pump
335035AirInletKit
334143EQ300S,EQ600S
334142EQ100M
334666EQ200T,EQ400T
334667E3
Warnings
Warnings Warnings
Warnings
Thefollowingwarningsareforthesetup,use,grounding,maintenance,andrepairofthisequipment.Theexclamation
pointsymbolalertsyoutoageneralwarningandthehazardsymbolsrefertoprocedure-specicrisks.Whenthese
symbolsappearinthebodyofthismanualoronwarninglabels,referbacktotheseWarnings.Product-specichazard
symbolsandwarningsnotcoveredinthissectionmayappearthroughoutthebodyofthismanualwhereapplicable.
WARNING WARNING
WARNING
SPECIAL SPECIAL
SPECIALCONDITIONS CONDITIONS
CONDITIONSFOR FOR
FORSAFE SAFE
SAFEUSE USE
USE
Groundallequipmentintheworkarea.SeeGrounding Grounding
GroundingInstructions Instructions
Instructions.
Alllabelandmarkingmaterialmustbecleanedwithadampcloth(orequivalent).
DUST DUST
DUSTAND AND
ANDDEBRIS DEBRIS
DEBRISHAZARD HAZARD
HAZARD
Useofthisequipmentcanresultinthereleaseofpotentiallyharmfuldustortoxicsubstances
fromtheabrasivebeingused,thecoatingsbeingremoved,andthebaseobjectbeingblasted.
Foruseonlybysophisticatedusersfamiliarwithapplicablegovernmentalsafetyandindustrial
hygieneregulators.
Useequipmentonlyinawell-ventilatedarea.
Wearaproperlyt-testedandgovernmentapprovedrespiratorsuitableforthedustconditions.
Followlocalordinancesand/orregulationsfordisposaloftoxicsubstancesanddebris.
4334667E
Warnings
WARNING WARNING
WARNING
EQUIPMENT EQUIPMENT
EQUIPMENTMISUSE MISUSE
MISUSEHAZARD HAZARD
HAZARD
Misusecancausedeathorseriousinjury.
Donotoperatetheunitwhenfatiguedorundertheinuenceofdrugsoralcohol.
Donotexceedthemaximumworkingpressureortemperatureratingofthelowestrated
systemcomponent.SeeTechnical Technical
TechnicalData Data
Datainallequipmentmanuals.
Donotusethisequipmentwithouthoserestraintsandcouplerpinsinstalledonallairand
blasthosecouplings.
Donotblastunstableobjects.Thehighamountofuidowfromthenozzlecanpotentially
moveheavyobjects.
Donotexceedloadratingoflifteyes.
Donotoperateequipmentonorstandonanunstablesupport.Keepeffectivefootingand
balanceatalltimes.
Useuidsandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnicalData
inallequipmentmanuals.Readuidandsolventmanufacturer’swarnings.Forcomplete
informationaboutyourmaterial,requestMSDSfromdistributororretailer.
Donotleavetheworkareawhileequipmentisenergizedorunderpressure.
TurnoffallequipmentandfollowthePressure Pressure
PressureRelief Relief
ReliefProcedure Procedure
Procedurewhenequipmentisnotinuse.
Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywithgenuine
manufacturer’sreplacementpartsonly.
Donotalterormodifyequipment.Alterationsormodicationsmayvoidagencyapprovals
andcreatesafetyhazards.
Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouareusingit.
Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.
Routehosesandcablesawayfromtrafcareas,sharpedges,movingparts,andhotsurfaces.
Donotkinkoroverbendhosesorusehosestopullequipment.
Keepchildrenandanimalsawayfromworkarea.
Complywithallapplicablesafetyregulations.
BURN BURN
BURNHAZARD HAZARD
HAZARD
Equipmentsurfacesanduidthatisheatedcanbecomeveryhotduringoperation.Toavoid
severeburns:
Donottouchhotuidorequipment.
FIRE FIRE
FIREAND AND
ANDEXPLOSION EXPLOSION
EXPLOSIONHAZARD HAZARD
HAZARD
Flammablefumes,suchassolvent,inwork work
workarea area
areacanigniteorexplode.Tohelppreventre
andexplosion:
Useequipmentonlyinwellventilatedarea.
Abrasivematerialexitingblastnozzlecangeneratesparks.Whenammableliquidsareused
neartheblastnozzleorforushingorcleaning,keeptheblastnozzleatleast20feet(6
meters)awayfromexplosivevapors.
Keepworkareafreeofdebris,includingsolvent,ragsandgasoline.
Keepaworkingreextinguisherintheworkarea.
334667E5
Warnings
WARNING WARNING
WARNING
PERSONAL PERSONAL
PERSONALPROTECTIVE PROTECTIVE
PROTECTIVEEQUIPMENT EQUIPMENT
EQUIPMENT
Wearappropriateprotectiveequipmentwhenintheworkareatohelppreventseriousinjury,
includingeyeinjury,hearingloss,inhalationoftoxicfumes,andburns.Protectiveequipment
includesbutisnotlimitedto:
Protectiveeyewearandhearingprotection
Protectiveclothing,shoes,andgloves
Properlyt-testedandgovernmentapprovedrespiratorsuitableforthedustconditions
RECOIL RECOIL
RECOILHAZARD HAZARD
HAZARD
Blastnozzlemayrecoilwhentriggered.Ifyouarenotstandingsecurely,youcouldfalland
beseriouslyinjured.
6334667E
OEMSystemGuidelines
OEM OEM
OEMSystem System
SystemGuidelines Guidelines
Guidelines
U.S. U.S.
U.S.Metric Metric
Metric
SystemWeight(Dry)450lb204kg
SystemWeight(Wet)1600lb726kg
WaterTankSize(mustbewater
compatible)
100gallon(recommended)378liter(recommended)
PumpInletFittingDixon6EM6-Bquickdisconnectinterchangeincluded
(3/4"NPTalsoonpump)
MinimumID3/4in.1.9cm
MaximumRecommendedPumpInlet
HoseLength
5ft4.5m
Maximumrecommendedrisefromwater
tankoutlettopumpinlet
16in.41cm
AvailableGracowaterinlethoses
(w/quickdisconnectinterchanges)
17C03219in.length48cm
EQ184836in.length91cm
AvailableGracowatertankshutoffvalve
assembly(3/4"NPTmaleto6EM6-B
quickdisconnect)
EQ5131EQ5131
Forairinlethoserecommendations,seeTechnicalSpecications,page49.
SeeVaporAbrasiveBlastSystemsandAccessories,page43forGracorecommendedblasthosesandnozzles.
Forsystemdimensionsandmountinglocations,seeDimensions,page48.
334667E7
SystemComponentIdentication
System System
SystemComponent Component
ComponentIdentication Identication
Identication
EQ300C EQ300C
EQ300Cand and
andEQ600C EQ600C
EQ600C
8334667E
SystemComponentIdentication
Key: Key:
Key:
ACart
BBlastControlSwitch
B2BlastNozzle
CBlastHose
EPot
FPop-UpPin
GWaterTank
HWaterTankLid
JPotDumpValve
KAutoVentValve
LBlastCheckValve
MAbrasiveBallValve
PControlBox
QEmergencyStop
RBlastAirRegulator
SAbrasiveMeteringValve
TPotPressureRegulator
Key: Key:
Key:
UPotPressureGauge
VBlastAirPressureGauge
WSelectorValve
XRinseBallValve
YAirSupplyConnection
ZBlastConnection
ZAPneumaticControlConnection
ZBElectricControlConnection(non-ATEX
systemsonly)
ZCSupplyAirPressureGauge
ZDDataTrak(seeDataTrakControls,page9)
ZEAccessoryExtensionhose
ZFAbrasiveMedia
ZGFillPort
ZHGroundWireandClamp(ATEXSystems
only)
DataTrak DataTrak
DataTrakControls Controls
Controls
8800000 83000
9
Key: Key:
Key:
RKResetKeyResultsinfaults.Pressand
holdforthreesecondstoclearthebatch
totalizer.
CRCycle/Rate
BTBatchTotalizer
GTGrandTotalizer
334667E9
PressureReliefProcedure
Pressure Pressure
PressureRelief Relief
ReliefProcedure Procedure
Procedure
FollowthePressureReliefProcedure
wheneveryouseethissymbol.
Thisequipmentstayspressurizeduntilpressure
ismanuallyrelieved.Tohelppreventserious
injuryfrompressurizeduid,suchassplashing
uid,followthePressureReliefProcedurewhen
instructed.
1.Turnthepotpressureregulator(PR)off.
2.Closetheabrasiveballvalve.
3.Turnthecompressoroff.Closethecompressorsupply
airvalve.
4.Engagetheblastcontrolswitchtorelievepressurein
thesystem.
5.Verifythattheairpressuregaugereads0psi.Then
disconnecttheairinlethosefromthesystem.
6.Turntheselectorvalve(SL)toFILL.
7.Openthedumpvalve.
8.Verifythatthepotpressuregauge(PG)displayszero
pressure.
Grounding Grounding
Grounding(ATEX (ATEX
(ATEX
Systems Systems
Systemsonly) only)
only)
Theequipmentmustbegroundedtoreducethe
riskofstaticsparking.Staticsparkingcancause
fumestoigniteorexplode.Groundingprovidesan
escapewirefortheelectriccurrent.
Systems: Systems:
Systems:Usesuppliedgroundwireandclamp(237686).
Air Air
Airand and
anduid uid
uidhoses: hoses:
hoses:UseonlygenuineGracoATEX
rated,conductivehoseswithamaximumof150ft(45m)
combinedhoselengthtoensuregroundingcontinuity.
Checktheelectricalresistanceofthehoses.Ifthetotal
resistancetogroundexceeds29megaohms,replacethe
hoseimmediately.
Air Air
Aircompressor: compressor:
compressor:followmanufacturer’srecommendations.
10334667E
Operation
Operation Operation
Operation
Important Important
ImportantNote Note
Note
Topreventfreezing,thisequipmentisshippedfromthe
factorywithbluewindshieldwasheruidinsidethesystem.
Itisnotnecessarytodrainbeforeusing.Disposeofthe
uidinaccordancewithlocalregulations.
Checklist Checklist
ChecklistBefore Before
BeforeStarting Starting
Starting
Checkthecompressedairsupplyaccordingtoits
operatormanual.Makesuretheairbeingsuppliedis
cleanandrelativelyfreeofmoistureandoiltoprevent
watercontaminationoftheaircontrolcomponents.
Makesureairdeliveryvalvesareclosedbeforetheair
supplycompressorisstarted.
Makesureallrequiredhoserestraintsandcouplerpins
areinworkingconditionandproperlyinstalled.
Makesuretheequipmentissituatedonlevelground.
Failuretokeeptheunitonlevelgroundwillmakeit
difcultorimpossibletopurgealloftheairfromthe
pressurevessel.
Makesuretheequipmentisproperlysupportedon
asurfacethatcanholditstotalweight.Theweight
ofallpersonnel,thematerialbeingblasted,andany
abrasivebeingstoredmustalsobeconsidered(see
TechnicalSpecications,page49).
Makesurethewatertankwillremainfullysuppliedwith
cleanwatertoavoidanypossibilityofthepumprunning
dryduringblasting.
Makesurethatthepotiscleanandfreeofanyinternal
debris.
Makesuretousethecorrecttypeofblastcontrol.An
electricorpneumaticblastcontrolswitchcanbeused
withhoselengthslessthan150ft(45m).Blastingwith
150ft(45m)ormoreofblasthoserequirestheuseofan
electricblastcontrolswitch.
Makesuretheblasthoseislaidoutasstraightas
possiblebetweentheequipmentandtheworksite(a
coiledblasthosewilluncoilunderpressure).
NOTICE NOTICE
NOTICE
Sharpbendsintheblasthosecouldcausethe
abrasivetowearthroughthehoseandcause
prematurefailureofthehose.
Makesuretherubbergasketineachhosecoupleris
inworkingcondition.
Lifting Lifting
Liftingthe the
theSystem System
System
Liftthesystemwithaliftapparatusrated
appropriatelyfortheweightofthesystem(see
TechnicalSpecications,page49).
Donotliftthesystembytheliftringsonthepot.
334667E11
Operation
Connecting Connecting
Connectingthe the
theBlast Blast
BlastHose Hose
Hoseand and
andAir Air
Air
Hose Hose
Hose
1.EQ30XC EQ30XC
EQ30XCand and
andEQ60XC EQ60XC
EQ60XCModels Models
Modelsonly: only:
only:Connectthe
groundingcabletotheexternalgroundstud(ZH)on
theenclosure,thenconnecttheclamptoatrueearth
ground.
2.Alwayspurgetheairsupplyhose15–20seconds
beforeconnectingtheairsupplyhosefromthe
compressor(oron-sitecompressedairsource)tothe
panel.Makesurealldebrisisclearedfromthehose.
3.Connectanappropriatelysizedairsupplyhosetothe
airinlet.SeeTechnicalSpecications,page49.
NOTE: NOTE:
NOTE:Makesuretoproperlyinstallhoserestraints
andcouplerpinstothequick-couplerandtheairline.
Iftheholesonthequick-couplerdonotalign,there
issomethingwrongandthetwocouplersarenot
compatible.DO DO
DONOT NOT
NOTTURN TURN
TURNON ON
ONTHE THE
THEAIR AIR
AIR.Seekhelp
togetthesituationresolved.
4.Opentheairsupplyvalve(125psi,8.6Bar,0.86MPa
maximum).Ifnecessary,usearegulatorinthesupply
airlinetomeetthesespecications.
OFF
START
RUN
NOTE: NOTE:
NOTE:Makesuretheairsupplymeets
theappropriate appropriate
appropriateair air
airow ow
owrequirements. requirements.
requirements.See
TechnicalSpecications,page49.
5.Connecttheblasthose,hoserestraints,controlhoses,
andcouplerpins.
NOTE: NOTE:
NOTE:Ifyouareusinganelectricblastcontrol,check
alloftheelectricalconnectionsfromthepaneltothe
blastcontrol.
NOTICE NOTICE
NOTICE
Makesurenoelectricalconnectionswill
beexposedtowater.Exposuretowater
couldcauseashortcircuitanddamagethe
equipment.
12334667E
Operation
Setting Setting
SettingUp Up
Upthe the
theEquipment Equipment
Equipment
1.Disconnecttheabrasivehoseatthecamandgroove
withtheabrasiveballvalveclosed.
NOTE: NOTE:
NOTE:Ifthepotcontainswaterandabrasive
(especiallyunderpressure),releasingthecam
andgroovewiththeballvalveopenwillcausean
unintentionalreleaseofabrasive.
2.Flushwaterthroughthepotandoutofthedisconnected
abrasiveballvalvebeforellingthepotwithwaterand
abrasive.
3.Reconnecttheabrasivehose.
4.Disconnectthepumpinlethoseandushthewater
tanktoremoveanyremainingdebris.Reconnectthe
pumpinlethose.
5.Fillthewatertankonlywithfreshwater,thenopenthe
inletballvalve.
6.Closetherinse,dump,andabrasiveballvalves.
334667E13
Operation
7.TurntheselectorvalvetoRINSE.
8.DisengagetheEmergencyStop.
NOTE: NOTE:
NOTE:Thewaterpumpwillnotworkunlessthe
EmergencyStopisdisengaged.
9.Alignthepop-uphandlewiththepinslot,andthen
rmlypushandturnthehandle90°afterthepinis
belowthebracketslot.Properengagementofthepin
willholdthepop-updownuntilitisreleased.
10.Add10gallons(30liters)offreshwatertothepot.
Wearappropriatepersonalprotectiveequipment,
includinganappropriatelyt-testedgovernment
approvedrespiratorsuitableforthedustconditions.
Addabrasivematerial(minimumfourbags,maximum
ten50lb(23kg)bagsofhigh-massabrasive,oreight
50lb(23kg)bagsoflowmassabrasive).
12
10 gal
(30 L)
200-500 lb
(90-227 kg)
11.Useagardenhoseortherinsehosetowashthe
abrasiveintothepotandclearanyabrasivefromthe
pop-upandgasket.
12.Whenthewaterlevelreachesthepop-upgasket,rotate
thehandletoreleasethepop-uppin.
NOTE: NOTE:
NOTE:Makesurepop-upgasketiscleanofalldebris.
14334667E
Operation
13.TurntheselectorvalvetoFILL.
NOTE: NOTE:
NOTE:Thewaterpumpshouldbegincycling.Ifnot,
openthepotpressureregulatorenoughtocausethe
pumptorunat60cpm.
NOTE: NOTE:
NOTE:Theautovent/purgevalvewillallowallofthe
airtrappedinthetopofthepottovent.Whenairstops
venting,thepotpressuregaugewillstarttoregister
pressure.
14.Waitforpotpressuretoincrease.
NOTE: NOTE:
NOTE:Itcantakeuptoseveralminutesforthepotto
pressurize.
ti24824a
NOTE: NOTE:
NOTE:Thepop-upcannotbepusheddownunlessall
ofthepressureinthepotisreleasedbyopeningthe
dumpvalve.
15.Setthepotpressure30psi(2.0Bar,0.2MPa)higher
thantheintendedblastpressure.Openandclosethe
dumpvalveafterthepumpstalls.Relievepotpressure
to40psi(2.7Bar,0.27MPa)beforeclosingthedump
valve.Repeatuntilpotpressureisconsistent.
16.TurntheselectorvalvetoWASH.
17.Settheblastairpressure30psi(2.0Bar,0.2MPa)
lowerthanthepotpressurewhileblasting.
NOTE: NOTE:
NOTE:Inordertoadjusttheblastpressure,theblast
controlswitchmustbeengaged.Fortheinitialsetting,
leavetheabrasiveballvalveclosed.
NOTE: NOTE:
NOTE:Engageandreleasetheblastcontrolswitch
eachtimetheblastregulatorisadjusted.
18.TurntheselectorvalvetoBLAST.
19.Opentheabrasiveballvalve.
NOTE: NOTE:
NOTE:Makesurethepotpressurereturnstothe
initialsetting(itwillnotreturntotheinitialsettingifthe
abrasivemeteringvalveisclosed).
334667E15
Operation
20.Engagetheblastcontrolswitchandbeginblasting.
NOTE: NOTE:
NOTE:Youmayhavetowait1–2minutesforthe
abrasivematerialtoreachthenozzle.
NOTE: NOTE:
NOTE:Potpressureandblastpressureshould
equalizeduringblasting.Onlysetpotpressurewiththe
abrasiveballvalveclosed.Neveradjustpotpressure
whileblasting.
21.Slowlyadjusttheabrasivemetervalvewhilethe
abrasiveisblastingfromthenozzle.Typicaladjustment
rangesfrom1/8to1/4turnopen.
NOTE: NOTE:
NOTE:TheDataTrakcanbeusedtoassistin
settingthepumpcyclerate.Optimalabrasivemedia
consumptiontypicallyoccurswiththecyclerateset
at7–10cyclesperminute.
8800000 83000
9
NOTE: NOTE:
NOTE:Useapieceoftestmaterialsimilartowhatyou
willbeblasting.
NOTE: NOTE:
NOTE:Alwaysstartasgentlyaspossibleandthen
increasetheblastforceasnecessarytocleanwithout
doinganydamagetothesubstrate.Whenproperlyset,
thepumpshouldcycle7-10timesperminute.High
productionrateusersmayneedtoincreasecyclerate
above10cyclesperminute.
NOTE: NOTE:
NOTE:Closetheabrasiveballvalvewheneveryou
stopblastingformorethan20-30minutes.Thiswill
helptoextendtheservicelifeofthediaphragmvalve.
16334667E
Operation
Blasting Blasting
BlastingTips Tips
Tips
Whenrstlearningtheeffectsoftheblaster,getabetter
understandingoftheresultsbystartingatashallowangle
(closertothanto90°)andkeepthenozzleapproximately
16in.(40cm)fromtheapplication.Observetheresults,
thenreducethedistance,steepentheangle,andadjust
theblastregulator.
Astheblastpressureisincreased,slowlyadjustthe
abrasivemeteringvalveandwatchtheDataTrak
toachieve7-10pumpcyclesperminute.See
DataTrakControls,page9.
NOTE: NOTE:
NOTE:Theheavierandsmallertheabrasiveparticle(i.e.
80-grit),themoreaggressivetheresults.
Blasting Blasting
Blastingon on
onHigher Higher
HigherSurfaces Surfaces
Surfaces
Whenblastingonasurfacehigherthantheequipment,
makesurethatthereisalengthofblasthoseontheground
equalto10-20%oftheheight.Thehoseontheground
preventsunspentabrasiveinthehosefromback-llingthe
internalplumbingofthepanel.
Forexample:Whenblasting50feet(15m)straightup,use
atleast10feet(3m)ofblasthoseonthegroundbeforethe
blasthosegoesuptotheblastingheight.
334667E17
Operation
Abrasive Abrasive
AbrasiveMetering Metering
MeteringValve Valve
ValveSettings Settings
Settings
Thereisnoxedformulaforwhatworksbestineachapplication.Theinformationbelowworksbestforthemajorityofthe
time.Fromthisinitialsetting,adjustmentscanbemadeupordowntogetthefastestremovalrateswithoutdamageto
thesurface.
Normalsettingsare:110psi(7.5Bar,0.75MPa)initialpotsetting,lessthan1/2turnopenmeteringvalve,blasting
pressureat80psi(5.5Bar,0.55MPa).Forapplicationsrequiringhigherperformance,usehigh-performanceabrasive(the
heaviestmass@80grit)suchasGarnet,andthehighestpressuresthesystemcansupport.Theinitialpotpressure
shouldalwaysbe30psi(2.0Bar,0.2MPa)abovetheintendedblastpressure.
Graduallymakeadjustmentstomeetthespecicrequirementsforeachapplication.Makeadjustments(see
DataTrakControls,page9)toachieve7-10cyclesperminutetobethemostefcient(cutatthefastestratewhileusingthe
leastamountofabrasive).Blastingpressurescanrangebetween30-120psimax(2.0Bar,0.2MPa8.2Bar,0.82MPa).
Unlikeconventionalsandblasting,higherpressuresdonotnecessarilymeanbettercleaning.Nozzledistanceandthe
angletothesurfacehasaneffectonperformance,asdoestheblastpressure.Choiceofabrasivealsohasagreateffect.
High-performanceabrasiveproducesthebestperformanceandcansaveenoughtimetomakeupthedifferenceincost.
NOTE: NOTE:
NOTE:Blastingwith150ft(45m)ormoreblasthoserequirestheuseofanelectricblastcontrol.
Grit Grit
GritSize Size
SizeBlast Blast
Blast
Pressure Pressure
Pressure
Abrasive Abrasive
Abrasive
Metering Metering
MeteringValve Valve
Valve
Blast Blast
BlastAngle Angle
AngleNotes Notes
Notes
General General
General40/70crushed
glass
60-80psi(4.1Bar,
0.41MPa-5.5Bar,
0.55MPa)
10cyclesper
minute
35°-65°None
Wood Wood
Wood80(usingalow
massabrasive
likecrushedglass
orwalnut)
40-50psi(2.7Bar,
0.27MPa-3.4Bar,
0.34MPa)
8cyclesper
minute
15°-30°Donotwash,asit
mayraisethewood
grain.Brushoff
excessabrasiveafter
thewooddries.
Steel Steel
Steel60–80(using
ahigh-mass
abrasivelike
Garnet)
100-120psi(6.8Bar,
0.68MPa-8.2Bar,
0.82MPa)
10–12cyclesper
minute
45°-65˚None
Fiberglass Fiberglass
Fiberglass40-70lowmass45-65psi(3.1Bar,
0.31MPa-4.4Bar,
0.44MPa)
8cyclesper
minute
35°-45˚None
NOTE: NOTE:
NOTE:Adjustmentinblastpressurerequiresanadjustmentoftheabrasivemeteringvalve.
18334667E
Operation
Using Using
Usingthe the
theWash Wash
WashFeature Feature
Feature
Thewashfeaturecausesair-drivenwater(without
abrasive)torinseareasthathavealreadybeenblasted
withabrasive.Itisalsoaconvenientfeatureforushing
abrasivefromtheblasthose.
NOTICE NOTICE
NOTICE
Therewillalwaysbesomeresidualabrasivein
theblasthose.Neverusethewashfeatureon
anysurfaceotherthanwhereyouhaveblasted,or
intendtoblast.Itwillaffect/dullthesurface.
NOTICE NOTICE
NOTICE
Donotusethewashfeatureonwoodthathas
beenblasted.Itcoulddamagethewoodandcause
thegraintorise.Waitforthewoodtodryandthen
useabroom,brush,orvacuumtoremoveany
residualabrasive.
1.Closetheabrasiveballvalve.
2.TurntheselectorvalvetoWASH.
3.Blast12minutesuntiltheabrasiveisclearedfrom
thehose.
4.Theequipmentisnowreadytowashanypreviously
blastedsurfaces.
334667E19
Operation
Relling Relling
Rellingthe the
thePot Pot
Potwith with
withAbrasive Abrasive
Abrasive
1.Closetheabrasiveballvalve.
2.TurntheselectorvalvetoRINSE.
3.Openthedumpvalveslowlytorelievethewater
pressureinthepot.
NOTE: NOTE:
NOTE:Bepreparedtocapturethewaterthatwillbe
drainedfromthepot.Alldisposalsmustcomplywith
national,state,andlocalregulations.
4.Afterallofthepressureinthepothasbeenrelieved,
engagethepop-uppinbycompressingthespringand
turningthehandle90°toholdthepop-upintheopen
position.
5.Addtheabrasive(minimumfourbags,maximumten
50lb(23kg)bagsofhigh-massabrasiveoreight50lb
(23kg)bagsoflow-massabrasive)andcontinuethe
proceduresfromSettingUptheEquipment,page13.
NOTE: NOTE:
NOTE:Morewatermayneedtobedrainedfromthe
pottoallowadditionalabrasivetobeadded.
20334667E
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Graco 334667E, EcoQuip Vapor Abrasive Blast System Owner's manual

Type
Owner's manual

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