KitchenAid KDDD 6010 Installation guide

Category
Sanitary ware
Type
Installation guide

This manual is also suitable for

KDDS 6010 - KDDD 6010
Assembly instructions
5019_102_00273_INSTAL_GB 30-05-2007 13:25 Pagina 1
5019_102_00273_INSTAL_GB 30-05-2007 13:25 Pagina 2
Note to the installer 4
Note to the customer 4
Parts supplied - double & single models 5
Tools needed 5
Installation preparation - double & signle models 6
Electrical information - double & single models 7
Service specifications - double models 8
The cavity - double models 9
Plumbing options - double models 10
Service specifications - single models 11
The cavity - single models 12
Plumbing options - single models 13
Installation instructions 14
Step 1: moving the product into the cavity 14
Step 2: removing the tub 15
Step 3: adjusting the feet (double models only) 16
Step 4: securing the product 17
Step 5: refitting the tub 17
Step 6: connecting the drain hoses 18
Step 7: connecting the inlet hose and power supply 19
Step 8: measuring the toe kick 19
Step 9: trimming the toe kick (double models only)) 20
Step 10: fitting the toe kick to the product
(double models only) 20
Step 11: Final checklist (double and single models) 21
Step 12: customer support 21
5019_102_00273_INSTAL_GB 30-05-2007 13:25 Pagina 3
1. Read these instructions completely and carefully.
2. Installation of this requires basic mechanical and electrical skills.
3. Be sure to leave these Instructions with the Customer.
4. At the completion of the installation, the Installer must perform Final Check List as per
Section 11 of these Installation Instructions.
5. Remove all packaging materials supplied with the .
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Note to the installer
4
Keep these Installation Instructions with your User Guide for future reference. must be securely
anchored before it is operated.
WARNING!
Before installing the , remove the house fuse or open the circuit breaker. Ensure all
water connections are turned OFF. It is the responsibility of the plumber and electrician to ensu-
re that each installation complies with all Codes and Regulations.
Important!
These instructions must be followed precisely to ensure correct venting and operation of the
. In the event of a fault related to the incorrect installation, the installer will be liable
for any repairs.
Important!
The MUST be installed to allow for future removal from the enclosure if service is requi-
red.
Important!
Improper installation is not covered under the Warranty.
Important!
If the is to be relocated from one installation to another it must be kept upright to
avoid damage from water spillage.
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Note to the customer
5019_102_00273_INSTAL_GB 30-05-2007 13:25 Pagina 4
Parts supplied - double & single models
DOUBLE MODELS
INSTALLATION KIT
Drain Hose
Support (1)
Drain Hose
Joiner (1)
Wire
Clips (2)
Installation
Tabs (2)
Phillips 16mm
Screws (7)
Prefinished
Toe Kick (1)
White prefinished toe kick kit
or Black prefinished toe kick kit
or Iridium prefinished toe kick kit
Moisture
Protection
Tape (1)
Clamp (1)
Drain Hose
Support (1)
Drain Hose
Joiner (1)
Wire
Clip (1)
Phillips 16mm
Screws (5)
Moisture
Protection
Tape (1)
SINGLE MODELS
INSTALLATION KIT
Clamp (1)
Wooden Chopping Board
Tape Measure
Spirit Level
Safety Glasses
Utility Knife
Pencil Side
Sandpaper
Drill & No.2 Phillips Bit
Phillips Screwdriver
Flat Screwdriver
Adjustable Wrench or M5 Socket
Ø50mm Hole Saw
Cutting Pliers
Tools needed
5
5019_102_00273_INSTAL_GB 30-05-2007 13:25 Pagina 5
ELECTRICAL PREPARATION
A) The switched power outlet for the appliance should be installed in a cabinet or on a wall adjacent to the
under bench space in which the appliance is to be installed. Note: The power outlet must be accessible
after installation.
B) The power outlet should be positioned between 150mm and 450mm from the cavity.
PLUMBING & DRAINAGE PREPARATION
A) A readily accessible valve must be installed in the water supply pipe.
B) If the supply pressure exceeds 1000kPa, then a pressure limiting valve must be used.
C) Review Plumbing Options on pages 4 or 6. Choose a method that best suits your needs.
D) A Drain Hose extension Kit P/N 525798 will extend the drain hose(s) by 3.6m. The kit is available from
the nearest Fisher & Paykel Authorised Service Agent. DO NOT extend beyond this limit.
E) This Dishwasher’s maximum drain height is 950mm.
CAVITY PREPARATION
A) It is required that all cabinetry surrounding the (including underside of the benchtop) is
sealed with an oil based paint or moisture-proof polyurethane to prevent possible steam damage. The
air in the cavity can get very hot and humid (saturated at 50oC)
B) The self-adhesive moisture protection tape must be applied to the underside of the benchtop to
prevent moisture damage, (refer to cavity diagram pg 3 or 5). Ensure surfaces are dry and dust-free
prior to application.
C) Ensure the cavity provides sufficient material to secure the using the mounting tabs (refer to
step 1, page 7). If there is nothing to screw to, add a brace. See page 3 or 5 for screw locations.
D) The services hole MUST be immediately adjacent to the rear lower corner of the cabinetry. If not, the
hoses will prevent the being pushed back into the cavity all the way. The hole can be located
on either side depending on the location of the services.
E) Ensure the cavity sides are plumb (vertical) as this will assist with
levelling the .
F) Minimum clearances:
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Installation preparation - double & signle models
6
2.5mm
2.5mm
13mm
5019_102_00273_INSTAL_GB 30-05-2007 13:25 Pagina 6
POWER SUPPLY CORD
A) Care should be taken when the appliance is installed or removed, to reduce the likelihood of damage to
the power supply cord.
B) If the power supply cord is damaged, it must be replaced by the Manufacturer, Service Agent or a
similarly qualified person, in order to avoid a hazard.
EARTHING INSTRUCTIONS
A) This appliance must be earthed. In the event of malfunction or breakdown, earthing will reduce the risk
of electric shock by providing a path of least resistance for electric current.
WARNING!
Improper connection of the equipment-earthing conductor can result in a risk of electric shock.
Check with a qualified electrician or service representative if you are in doubt as to whether
the appliance is properly earthed.
B) This appliance is equipped with a power supply cord having an equipment-earthing conductor and an
earthing plug. The power supply plug must be plugged into an appropriate outlet that is installed and
earthed in accordance with all local Codes and Regulations.
WARNING!
Do not modify the power supply plug provided with the appliance - it will not fit the outlet,
have a proper outlet installed by a qualified electrician. Do not use an extension cord, adaptor
plug or multiple outlet box.
Electrical information - double & single models
7
5019_102_00273_INSTAL_GB 30-05-2007 13:25 Pagina 7
WATER CONNECTION
Recommended COLD (Maximum 60°C).
3/4 “ BSP (GB20) to suit flat washer.
WATER SOFTENER MODELS
Refer to your User Guide on how to set up your water softener.
WATER PRESSURE
Maximum Minimum
Water Softener Models 1000kPa (145 p.s.i.) 100kPa (14,5 p.s.i.)
Other Models 1000kPa (145 p.s.i.) 30kPa (4,3 p.s.i.)
DRAIN CONNECTION
Drain Hose Joiner to suit Ø19mm ± 2mm waste tee.
ELECTRICAL CONNECTION
220-240 VAC power outlet, 9 Amps Minimum.
LENGTH OF SERVICES (FROM PRODUCT EXIT POINT)
Drain hose - 2250mm
Inlet hose - 1750mm
Power supply cord - 1965mm
NOTE: Services approximately exit product 189mm from left; 550mm from front; 793mm from top.
Prefinished model shown
* For an Integrated the product depth is specified with an 18mm Integrated Panel thickness.
** Depth of product excludes Curvature (30mm), or Handle.
† TOE KICK DEPTH
67mm less the Toe Kick Panel thickness (Minimum Panel thickness using the supplied screws is 9mm).
# DOOR FRONT HEIGHT
719.5mm minimum.
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Service specifications - double models
*
#
570mm
8mm
819.5 - 879.5 mm
2mm
Tabs
Side View
719.5mm
819.5 - 879.5mm
595mm
67mm
520mm
Drawer Open
8
5019_102_00273_INSTAL_GB 30-05-2007 13:25 Pagina 8
NOTE: All depth measurements are taken from the front face of the adjacent cabinetry.
These marks indicate mounting tab screw locations (refer to step 1 page 7)
WARNING!
Ensure the edges of the services hole are smooth or covered to prevent damage to the power
cord of hoses.
The cavity - double models
Min thickness
of cavity sides
is 16mm
Ø50mm
services hole
immediately
adjacent to corner,
can be either
side
600mm
580mm
throughout cavity
822.5mm-882.5mm
109.5mm
97mm
645.5mm
Screw 14mm From
front of cabinetry
+
90°
+
10mm
Moisture
Protection
Tape
100mm
5
05m m
benchtop
moisture
protection
tape
10mm
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5019_102_00273_INSTAL_GB 30-05-2007 13:25 Pagina 9
OPTION 1
and Standpipe Ø38mm with Air Gap.
OPTION 2
with Waste Disposal. Standpipe
Ø38mm with Air Gap.
PLEASE NOTE: It is NOT recommended to
connect the to any part of the Waste
Disposal System.
OPTION 3
using Sink Trap with Drain Hose Joiner.
NOTE: Options 1 and 2 are the preferred options.
Drains will need to be separated to satisfy Kosher
requirements. We suggest you confirm acceptability
with your local Rabbi in respect to Kosher
installations.
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Plumbing options - double models
WASTE
VALVE
WATER
SUPPLY
200mm
MINIMUM
BENDS RADIUS
FROM VALVE
POWER
OUTLET
WASTE
(750 mm - 882.5mm )
PRESA DI
ALIMENTAZIONE
WASTE
VALVE
WATER
SUPPLY
200mm
MINIMUM
BENDS RADIUS
FROM VALVE
POWER
OUTLET
WASTE
(750 mm - 882.5mm )
WATER
DISPOSAL
150mm
MIN
PRESA DI
ALIMENTAZIONE
VALVE
WATER
SUPPLY
200mm
MINIMUM
BENDS RADIUS
FROM VALVE
POWER
OUTLET
WASTE
(750 mm - 882.5mm )
DRAIN
HOSE
JOINER
10
5019_102_00273_INSTAL_GB 30-05-2007 13:25 Pagina 10
WATER CONNECTION
Recommended COLD (Maximum 60°C).
3/4 “ BSP (GB20) to suit flat washer.
WATER SOFTENER MODELS
Refer to your User Guide on vhow to set up your water softener.
WATER PRESSURE
Maximum Minimum
Water Softener Models 1000kPa (145 p.s.i.) 100kPa (14,5 p.s.i.)
Other Models 1000kPa (145 p.s.i.) 30kPa (4,3 p.s.i.)
DRAIN CONNECTION
Drain Hose Joiner to suit Ø19mm ± 2mm waste tee.
ELECTRICAL CONNECTION
220-240 VAC power outlet
4.5Amps Minimum.
Prefinsished model shown
*For an Integrated the product depth is specified with an 18mm Integrated Panel thickness.
** Depth of product excludes Curvature (30mm), or Handle.
LENGTH OF SERVICES (FROM PRODUCT EXIT POINT)
Drain hose - 2250mm
Inlet hose - 1750mm
Power supply cord - 1965mm
NOTE: Services approximately exit product 189mm from left; 550mm from front; 393mm from top.
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Service specifications - single models
*
Side View
Drawer Open
Tabs
11
5019_102_00273_INSTAL_GB 30-05-2007 13:25 Pagina 11
These marks indicate mounting tab screw locations (refer to step 1 page 7)
NOTE: All depth measurements are taken from the front face of the adjacent cabinetry.
NOTE: To align drawer front to adjacent cabinetry, the product to counter top clearance can be increased
from 3mm.
Important!
Adjacent cabinetry must not extend above cavity base.
WARNING!
Ensure the edges of the services hole are smooth or covered to prevent damage to the power
cord or hoses.
The cavity - single models
+
Minimum
thickness of
cavity sides
is 16mm
90°
Ø50mm services hole
can be either side
immediately
adjacent to corner,
+
600mm
580mm
throughout cavity
412mm
67mm
97mm
+
+
Moisture
Protection Tape
100mm
5
0
5
m
m
benchtop
moisture
protection
tape
10mm
10mm
12
5019_102_00273_INSTAL_GB 30-05-2007 13:25 Pagina 12
OPTION 1
and Standpipe Ø38mm with Air Gap.
OPTION 2
with Waste Disposal. Standpipe
Ø38mm with Air Gap.
PLEASE NOTE: It is NOT recommended to
connect the to any part of the Waste
Disposal System.
OPTION 3
using Sink Trap with Drain Hose Joiner.
NOTE: Options 1 and 2 are the preferred options.
Drains will need to be separated to satisfy Kosher
requirements. We suggest you confirm acceptability
with your local Rabbi in respect to Kosher
installations.
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Plumbing options - single models
WASTE
VALVE
WATER
SUPPLY
200mm
MINIMUM
BENDS RADIUS
FROM VALVE
POWER
OUTLET
WASTE
( 750 mm - 882.5mm )
WASTE
VALVE
WATER
SUPPLY
200mm
MINIMUM
BENDS RADIUS
FROM VALVE
POWER
OUTLET
DRAIN
HOSE
JOINER
( 750 mm - 882.5mm )
150mm
MIN
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PLEASE NOTE: Your model of may differ from the model shown in the installation diagrams.
Installation is similar for all models either Single or Double. Information referring to Single models only is in
italic. Installation diagrams have been simplified to enable clearer instruction. FOR INTEGRATED
PRODUCTS FOLLOW THE INTEGRATED PANEL PREPARATION INSTRUCTIONS P/N 526610,
BEFORE MOVING THE PRODUCT INTO THE CAVITY.
READ THESE INSTRUCTIONS COMPLETELY AND CAREFULLY.
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Installation instructions
14
WARNING!
Be careful of sharp edges.
Important!
DO NOT push middle of drawers.
MOUNTING TAB OPTIONS
The mounting tabs are in pairs, one on each side of the product.
They are used to secure the product to the cavity sides. Installation
requires two sets of tab pairs be used, either A and B tab pairs or B
and C tab pairs. All tabs would be optimum.
1 If the top installation tabs C are to be used, fit to the chassis by
inserting into the top slots as shown. Ensure the tabs are fully
locked in place.
2 Check cavity for any obstructions that may interfere with sliding
the product back. Loosen the feet DOUBLE MODELS ONLY.
3 Push product into cavity to suit adjacent cabinetry. Do not push
middle of drawer(s). Ensure inlet, drain hose(s) and power supply
cord are not restricted or damaged by carefully pulling all excess
length through the services hole, while the product is being
pushed back into the cavity.
FOR SINGLE MODELS, check that the base of the product is not
bowed. Do not rest single models on your knee when moving them
into the cavity.
Step 1: moving the product into the cavity
1
3
2
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Important! (SINGLE MODELS ONLY)
The product may move. Mark chassis position on cavity.
4 SINGLE MODELS ONLY. Gently open the drawer and mark the
chassis position on the cavity, before removing the tub.
5 Open the drawer (Bottom drawer in DOUBLE MODELS).
Release the tub by depressing the right hand tub clip and pushing
it back 30mm. Repeat on the left hand side.
6 Lift the tub up off the drawer runners.
7 Slide both runners back into the product.
8 Place the tub onto the floor.
For SINGLE MODELS, depending on the height of the cavity, the
tub will need to be supported, eg. on a chair.
Step 2: removing the tub
4
8
6
5
7
15
5019_102_00273_INSTAL_GB 30-05-2007 13:25 Pagina 15
16
9 - DOUBLE MODELS ONLY
Adjust the height of the product to suit the cabinetry, by turning
the feet from inside the product using a wrench or M5 socket.
TIP - Gently take the load off each foot using the slide and
then turn by hand.
NOTE: For integrated products, the upper panel may be aligned with
the top of the adjacent cabinetry, provided a minimum 5mm
clearance from the bench is maintained.
Important!
The product must be levelled to within 2.5mm from front to
back, and side to side.
Important!
The product should NOT support any part of the kitchen
cabinetry.
TIP - Place a spirit level on the drawer runners to level the
product.
Step 3: adjusting the feet (double models only)
9
5mm
5019_102_00273_INSTAL_GB 30-05-2007 13:25 Pagina 16
10 SINGLE MODELS ONLY
Check the position of the chassis is still where marked on the
cavity, before securing the product.
11 There are four 16mm round holes, two on the left and two on the
right hand side in the sound insulation. These provide access to
the mounting tabs.
To secure the product to the cabinetry use a 16mm Phillips screw
in each mounting tab.
Make sure the sound insulation is positioned correctly before
continuing installation.
12 Screw the two top tabs to the underside of bench. Use the
supplied Phillips 16mm screws. Tabs can accommodate a
maximum of 19mm vertical gap.
Step 4: securing the product
10
11
12
17
Important!
Before refitting the tub, ensure the hoses are not twisted and
the latches at the rear of each drawer runner are facing
forward.
13 To refit the tub, make sure both of the latches at the rear of each
drawer runner are facing forward. Ensure hoses are hooping
upward. Place the tub on the half open drawer runners and close
the drawer.
14 Check the tub clips have reset on both sides of the tub. If not, pull
the tub clips forward until the tub clip button is reset.
Important!
Ensure the tub clips on both sides are reset.
Step 5: refitting the tub
13
14
Latch
Drawer
Runner
Latch
Bracket
TUB CLIP
INCORRECT
5019_102_00273_INSTAL_GB 30-05-2007 13:25 Pagina 17
with Hose Joiner (see Plumbing Options).
Remember to slip the wire clip(s) on the drain hose(s) first.
15a Slip a wire clip over each drain hose, then push the hoses into
the Drain Hose Joiner firmly, 5 clicks. Position the wire clip(s)
between the two positioning ribs on the Drain Hose Joiner.
15b Attach the Drain Hose Joiner to the waste tee (see Plumbing
Options). Ensure a snug fit. If required a hose clamp may be
used.
16 When using the standpipe option (see Plumbing Options),
hose(s) should not extend further than 120mm down the
standpipe, in order to prevent siphoning.
Attach the Drain Hose Support to the cabinetry (with the screw
supplied) to prevent siphoning and to keep the drain hose(s)
from kinking. If required, the Drain Hose(s) may be trimmed to
a suitable length.
Important!
Minimum hole size to be connected to the drain system is
12.7mm.
The Drain Hose support must be used.
Ensure the Drain Hose(s) are fully extended to prevent
sagging (see diagram to left).
Drain Hose joiner must not support weight of hoses. Keep
excess length of Drain Hose on the side of the Drain
Hose support or trim to suit.
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Step 6: connecting the drain hoses
(750mm - 882.5mm)
(750mm - 882.5mm)
150mm MIN
16
15a
15b
DRAIN
HOSE
SUPPORT
POWER
OUTLET
120mm
Maximum
38mm
STANDPIPE
(see Plumbing
Options 1 or 2)
WATER
SUPPLY
WATER
SUPPLY
VENT
WASTE
TEE
WIRE
CLIP
DOUBLE
DRAIN HOSE
JOINER
WIRE
CLIP
SINGLE
DRAIN HOSE
JOINER
WASTE
TEE
18
5019_102_00273_INSTAL_GB 30-05-2007 13:25 Pagina 18
WARNING!
DO NOT plug the product in at this stage.
Important!
DO NOT cut the inlet hose.
17 Connect the Inlet Hose to the water supply. Ensure the sealing
washer is in place. The hose coupling must be tightened a further
half turn after seal contact. TIP - Turn the water valve ON to
check for any leaks.
18 Ensure there is a power outlet in reach of the power supply cord.
If there is not a suitable outlet available then have one installed by
a qualified electrician.
NOTE: SINGLE MODELS DO NOT HAVE A TOE KICK TO INSTALL.
PROCEED TO STEP 11 FINAL CHECK LIST.
Step 7: connecting the inlet hose and power supply
18
17
VALVE
WATER
SUPPLY
200mm
MINIMUM
BENDS RADIUS
FROM VALVE
POWER
OUTLET
WASTE
WENT
19
19 Partially open the bottom drawer. Turn Prefinished Toe Kick
upside down and hold vertically against the bottom edge of the
Tub side (not the drawer front).
Mark the position of the bottom edge of the Tub side on the Toe
Kick.
Choose the nearest groove to the pencil mark which will result in
the shortest Toe Kick.
Step 8: measuring the toe kick
19
Botton edge
of tub side
5019_102_00273_INSTAL_GB 30-05-2007 13:25 Pagina 19
Important!
Before cutting ensure the Toe Kick is positioned on a
wooden chopping board to avoid damage to surrounding
area.
20 On the chosen groove cut down the vertical ribs at the
centre and the ends using a knife. Cut along full length with
a knife. Turn Toe Kick over, bend and then cut from front.
Sand or scrape bottom edge to remove rough patches.
21 To avoid a cutting hazard remove all sharp edges after
trimming.
WARNING!
Remove all sharp edges
22 Remove Toe Kick tabs by snapping them off.
20
22
21
20
23 Partly open bottom drawer. Position Toe Kick behind door and
slide onto the mounting rails on the underside of tub.
24 Close bottom drawer, check if flush with adjacent cabinetry. If
required open drawer and adjust.
Note: Clearance between Toe Kick and floor must be 12mm
minimum.
When Toe Kick is in position, open bottom drawer and gently
fasten the Toe Kick screws, on each side.
WARNING!
DO NOT over tighten screws. Overtightening will damage the
plastic mounting detail.
Step 10: fitting the toe kick to the product
(double models only)
Toe Kick
Mounting
Rails
23
24
Step 9: trimming the toe kick (double models only)
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KitchenAid KDDD 6010 Installation guide

Category
Sanitary ware
Type
Installation guide
This manual is also suitable for

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