Danfoss VLT® AutomationDrive FC 301/302 Programming Guide

Type
Programming Guide

This manual is also suitable for

MAKING MODERN LIVING POSSIBLE
Programming Guide
VLT
®
AutomationDrive
Contents
1 Introduction
1-1
1.1.1 Approvals 1-1
1.1.2 Symbols 1-1
1.1.3 Abbreviations 1-1
1.1.4 Definitions 1-2
1.1.5 Electrical Wiring - Control Cables 1-6
2 How to Program
2-1
2.1 The Graphical and Numerical Local Control Panels
2-1
2.1.1 How to Program on the Graphical LCP 2-1
2.1.2 The LCD Display 2-1
2.1.4 Display Mode 2-4
2.1.5 Display Mode - Selection of Readouts 2-4
2.1.6 Parameter Set-up 2-5
2.1.7 Quick Menu Key Functions 2-5
2.1.9 Main Menu Mode 2-8
2.1.10 Parameter Selection 2-8
2.1.14 Infinitely Variable Change of Numeric Data Value 2-9
2.1.16 Readout and Programming of Indexed Parameters 2-9
2.1.17 How to Program on the Numerical Local Control Panel 2-9
2.1.18 Local Control Keys 2-11
2.1.19 Initialization to Default Settings 2-11
3 Parameter Descriptions
3-1
3.2 Parameters: 0-** Operation and Display
3-2
3.3 Parameters: 1-** Load and Motor
3-13
3.3.10.1 PTC Thermistor Connection 3-25
3.3.10.2 KTY Sensor Connection 3-25
3.3.10.3 ETR 3-26
3.3.10.4 ATEX ETR 3-26
3.3.10.5 Klixon 3-27
3.4 Parameters: 2-** Brakes
3-29
3.5 Parameters: 3-** Reference / Ramps
3-34
3.6 Parameters: 4-** Limits/Warnings
3-44
3.7 Parameters: 5-** Digital In/Out
3-49
3.8 Parameters: 6-** Analog In/Out
3-69
3.9 Parameters: 7-** Controllers
3-78
3.10 Parameters: 8-** Communications and Options
3-84
Contents FC 300 Programming Guide
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®
is a registered Danfoss trademark
3.11 Parameters: 9-** Profibus
3-94
3.12 Parameters: 10-** DeviceNet CAN Fieldbus
3-101
3.13 Parameters: 12-** Ethernet
3-105
3.14 Parameters: 13-** Smart Logic Control
3-110
3.15 Parameters: 14-** Special Functions
3-127
3.16 Parameters: 15-** Drive Information
3-136
3.17 Parameters: 16-** Data Read-outs
3-141
3.18 Parameters: 17-** Motor Feedb. Option
3-148
3.19 Parameters: 18-** Data Readouts 2
3-150
3.20 Parameters: 30-** Special Features
3-151
3.21 Parameters: 35-** Sensor Input Option
3-154
4 Parameter Lists
4-1
4.1.1 Conversion 4-1
4.1.2 Active/Inactive Parameters in Different Drive Control Modes 4-2
5 Troubleshooting
5-1
5.1.1 Warnings/Alarm Messages 5-1
6 Index
6-1
Contents FC 300 Programming Guide
MG33MD22 - VLT
®
is a registered Danfoss trademark
1 Introduction
Programming Guide
Software version: 6.5x
This Programming Guide can be used for all FC 300 adjustable
frequency drives with software version 6.5x.
The software version number can be seen from 15-43 Software
Version.
1.1.1 Approvals
1.1.2 Symbols
Symbols used in this guide.
NOTE!
Indicates something to be noted by the reader.
CAUTION
Indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury or
equipment damage.
WARNING
Indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
*
Indicates default setting
1.1.3 Abbreviations
Alternating current AC
American wire gauge AWG
Ampere/AMP A
Automatic Motor Adaptation AMA
Current limit I
LIM
Degrees Celsius
°C
Direct current DC
Drive Dependent D-TYPE
Electro Magnetic Compatibility EMC
Electronic Thermal Relay ETR
Adjustable frequency drive FC
Gram g
Hertz Hz
Horsepower hp
Kilohertz kHz
Local Control Panel LCP
Meter m
Millihenry Inductance mH
Milliampere mA
Millisecond ms
Minute min
Motion Control Tool MCT
Nanofarad nF
Newton Meters Nm
Nominal motor current I
M,N
Nominal motor frequency f
M,N
Nominal motor power P
M,N
Nominal motor voltage U
M,N
Permanent Magnet motor PM motor
Protective Extra Low Voltage PELV
Printed Circuit Board PCB
Rated Inverter Output Current I
INV
Revolutions Per Minute RPM
Regenerative terminals Regen
Second sec.
Synchronous Motor Speed n
s
Torque limit T
LIM
Volts V
The maximum output current I
VLT,MAX
The rated output current supplied by the
Adjustable frequency drive
I
VLT,N
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1.1.4 Definitions
Adjustable frequency drive:
I
VLT,MAX
Maximum output current.
I
VLT,N
Rated output current supplied by the Adjustable frequency
drive.
U
VLT, MAX
Maximum output voltage.
Input:
Control command
Start and stop the connected motor by means of LCP and
digital inputs.
Functions are divided into two groups.
Functions in group 1 have higher priority than functions in
group 2.
Group 1 Reset, Coasting stop, Reset and Coasting stop,
Quick stop, DC braking, Stop and the [OFF] key.
Group 2 Start, Pulse start, Reversing, Start reversing, Jog
and Freeze output
Motor:
Motor Running
Torque generated on output shaft and speed from zero
rpm to max. speed on motor.
f
JOG
Motor frequency when the jog function is activated (via
digital terminals).
f
M
Motor frequency.
f
MAX
Maximum motor frequency.
f
MIN
Minimum motor frequency.
f
M,N
Rated motor frequency (nameplate data).
I
M
Motor current (actual).
I
M,N
Rated motor current (nameplate data).
n
M,N
Rated motor speed (nameplate data).
n
s
Synchronous motor speed
n
s
=
2 ×
par
. 1 23 × 60
s
par
. 1 39
P
M,N
Rated motor power (nameplate data in kW or HP).
T
M,N
Rated torque (motor).
U
M
Instantaneous motor voltage.
U
M,N
Rated motor voltage (nameplate data).
Break-away torque
175ZA078.10
Pull-out
rpm
Torque
η
VLT
The efficiency of the Adjustable frequency drive is defined
as the ratio between the power output and the power
input.
Start-disable command
A stop command belonging to the group 1 control
commands - see this group.
Stop command
See Control commands.
References:
Analog Reference
A signal transmitted to the analog inputs 53 or 54, can be
voltage or current.
Binary Reference
A signal transmitted to the serial communication port.
Preset Reference
A defined preset reference to be set from -100% to +100%
of the reference range. Selection of eight preset references
via the digital terminals.
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Pulse Reference
A pulse frequency signal transmitted to the digital inputs
(terminal 29 or 33).
Ref
MAX
Determines the relationship between the reference input
at 100% full scale value (typically 10 V, 20 mA) and the
resulting reference. The maximum reference value set in
3-03 Maximum Reference.
Ref
MIN
Determines the relationship between the reference input
at 0% value (typically 0 V, 0 mA, 4 mA) and the resulting
reference. The minimum reference value set in
3-02 Minimum Reference.
Miscellaneous:
Analog Inputs
The analog inputs are used for controlling various
functions of the Adjustable frequency drive.
There are two types of analog inputs:
Current input, 0-20 mA and 4-20 mA
Voltage input, 0-10 V DC (FC 301)
Voltage input, -10 - +10 V DC (FC 302FC 102).
Analog Outputs
The analog outputs can supply a signal of 0–20 mA, 4–20
mA.
Automatic Motor Adaptation, AMA
AMA algorithm determines the electrical parameters for
the connected motor at standstill.
Brake Resistor
The brake resistor is a module capable of absorbing the
braking energy generated in regenerative braking. This
regenerative braking energy increases the intermediate
circuit voltage and a brake chopper ensures that the
power is transmitted to the brake resistor.
CT Characteristics
Constant torque characteristics used for all applications
such as conveyor belts, displacement pumps and cranes.
Digital Inputs
The digital inputs can be used for controlling various
functions of the Adjustable frequency drive.
Digital Outputs
The Adjustable frequency drive features two solid state
outputs that can supply a 24 V DC (max. 40 mA) signal.
DSP
Digital Signal Processor.
ETR
Electronic Thermal Relay is a thermal load calculation
based on present load and time. Its purpose is to estimate
the motor temperature.
Hiperface
®
Hiperface
®
is a registered trademark by Stegmann.
Initializing
If initialization is carried out (14-22 Operation Mode), the
Adjustable frequency drive returns to the default setting.
Intermittent Duty Cycle
An intermittent duty rating refers to a sequence of duty
cycles. Each cycle consists of an on-load and an off-load
period. The operation can be either periodic duty or non-
periodic duty.
LCP
The Local Control Panel makes up a complete interface for
control and programming of the Adjustable frequency
drive. The control panel is detachable and can be installed
up to 10 ft [3 m] from the Adjustable frequency drive, i.e.,
in a front panel by means of the installation kit option.
lsb
Least significant bit.
msb
Most significant bit.
MCM
Short for Mille Circular Mil, an American measuring unit for
cable cross-section. 1 MCM = 0.5067 mm
2
.
Online/Offline Parameters
Changes to online parameters are activated immediately
after the data value is changed. Changes to offline
parameters are not activated until you enter [OK] on the
LCP.
Process PID
The PID control maintains the desired speed, pressure,
temperature, etc. by adjusting the output frequency to
match the varying load.
PCD
Process Control Data
Power Cycle
Switch off line power until the display (LCP) is dark then
turn power on again.
Pulse Input/Incremental Encoder
An external, digital pulse transmitter used for feeding back
information on motor speed. The encoder is used in
applications where great accuracy in speed control is
required.
RCD
Residual Current Device.
Set-up
You can save parameter settings in four set-ups. Change
between the four parameter set-ups, and edit one set-up,
while another set-up is active.
SFAVM
Switching pattern called Stator Flux oriented Asynchronous
Vector Modulation (14-00 Switching Pattern).
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Slip Compensation
The Adjustable frequency drive compensates for the motor
slip by giving the frequency a supplement that follows the
measured motor load keeping the motor speed almost
constant.
Smart Logic Control (SLC)
The SLC is a sequence of user-defined actions executed
when the associated user-defined events are evaluated as
true by the Smart Logic Controller. (Par. group 13-** Smart
Logic Control (SLC).
STW
Status Word
FC Standard Bus
Includes RS-485 bus with FC protocol or MC protocol. See
8-30 Protocol.
Thermistor
A temperature-dependent resistor placed where the
temperature is to be monitored (Adjustable frequency
drive or motor).
Trip
A state entered in fault situations, e.g., if the Adjustable
frequency drive is subject to an over-temperature or when
the Adjustable frequency drive is protecting the motor,
process or mechanism. Restart is prevented until the cause
of the fault has disappeared and the trip state is cancelled
by activating reset or, in some cases, by being
programmed to reset automatically. Trip may not be used
for personal safety.
Trip Locked
A state entered in fault situations when the Adjustable
frequency drive is protecting itself and requiring physical
intervention, e.g., if the Adjustable frequency drive is
subject to a short circuit on the output. A locked trip can
only be canceled by cutting off line power, removing the
cause of the fault, and reconnecting the Adjustable
frequency drive. Restart is prevented until the trip state is
cancelled by activating reset or, in some cases, by being
programmed to reset automatically. Trip may not be used
for personal safety.
VT Characteristics
Variable torque characteristics used for pumps and fans.
VVC
plus
If compared with standard voltage/frequency ratio control,
Voltage Vector Control (VVC
plus
) improves the dynamics
and the stability, both when the speed reference is
changed and in relation to the load torque.
60° AVM
Switching pattern called 60°
Asynchronous Vector
Modulation (14-00 Switching Pattern).
Power Factor
The power factor is the relation between I
1
and I
RMS
.
Power
factor
=
3
x
U
x
I
1
cos
ϕ
3
x
U
x
I
RMS
The power factor for 3-phase control:
=
I
1
x
cos
ϕ1
I
RMS
=
I
1
I
RMS
since
cos
ϕ1 = 1
The power factor indicates to which extent the Adjustable
frequency drive imposes a load on the line power supply.
The lower the power factor, the higher the I
RMS
for the
same hp [kW] performance.
I
RMS
=
I
1
2
+
I
5
2
+
I
7
2
+ .. +
I
n
2
In addition, a high power factor indicates that the different
harmonic currents are low.
The adjustable frequency drive's built-in DC coils produce a
high power factor, which minimizes the imposed load on
the line power supply.
WARNING
The voltage of the Adjustable frequency drive is dangerous
whenever connected to line power. Incorrect installation of
the motor, Adjustable frequency drive or serial communi-
cation bus may cause death, serious personal injury or
damage to the equipment. Consequently, the instructions
in this manual, as well as national and local rules and
safety regulations, must be complied with.
Safety Regulations
1. The line power supply to the Adjustable
frequency drive must be disconnected whenever
repair work is to be carried out. Make sure that
the line power supply has been disconnected and
that the necessary time has elapsed before
removing motor and line power supply plugs.
2. The [OFF] button on the control panel of the
Adjustable frequency drive does not disconnect
the line power supply and consequently it must
not be used as a safety switch.
3. The equipment must be properly grounded, the
user must be protected against supply voltage
and the motor must be protected against
overload in accordance with applicable national
and local regulations.
4. The ground leakage current exceeds 3.5 mA.
5. Protection against motor overload is not included
in the factory setting. If this function is desired,
set 1-90 Motor Thermal Protection to data value
ETR trip 1 [4] or data value ETR warning 1 [3].
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6. Do not remove the plugs for the motor and line
power supply while the Adjustable frequency
drive is connected to line power. Make sure that
the line power supply has been disconnected and
that the necessary time has elapsed before
removing motor and line power plugs.
7. Please note that the Adjustable frequency drive
has more voltage sources than L1, L2 and L3,
when load sharing (linking of DC intermediate
circuit) or external 24 V DC are installed. Make
sure that all voltage sources have been discon-
nected and that the necessary time has elapsed
before commencing repair work.
Warning against unintended start
1. The motor can be brought to a stop by means of
digital commands, bus commands, references or
a local stop, while the Adjustable frequency drive
is connected to line power. If personal safety
considerations (e.g., risk of personal injury caused
by contact with moving machine parts following
an unintentional start) make it necessary to
ensure that no unintended start occurs, these
stop functions are not sufficient. In such cases,
the line power supply must be disconnected or
the Safe Stop function must be activated.
2. The motor may start while setting the
parameters. If this means that personal safety
may be compromised (e.g., personal injury caused
by contact with moving machine parts), motor
starting must be prevented, for instance by use
of the Safe Stop function or secure disconnection
of the motor connection.
3. A motor that has been stopped with the line
power supply connected may start if faults occur
in the electronics of the Adjustable frequency
drive through temporary overload or if a fault in
the power supply grid or motor connection is
remedied. If unintended start must be prevented
for personal safety reasons (e.g., risk of injury
caused by contact with moving machine parts),
the normal stop functions of the Adjustable
frequency drive are not sufficient. In such cases,
the line power supply must be disconnected or
the Safe Stop function must be activated.
NOTE!
When using the Safe Stop function, always follow the
instructions in the section Safe Stop of the VLT
AutomationDrive Design Guide.
4. Control signals from or internally within the
Adjustable frequency drive may in rare cases be
activated in error, be delayed or fail to occur
entirely. When used in situations where safety is
critical, e.g., when controlling the electromagnetic
brake function of a hoist application, these
control signals must not be relied on exclusively.
WARNING
High Voltage
Touching the electrical parts may be fatal - even after the
equipment has been disconnected from line power.
Also make sure that other voltage inputs have been
disconnected, such as external 24V DC, load sharing
(linkage of DC intermediate circuit), as well as the motor
connection for kinetic backup.
Systems where adjustable frequency drives are installed
must, if necessary, be equipped with additional monitoring
and protective devices according to the valid safety
regulations, e.g., law on mechanical tools, regulations for
the prevention of accidents, etc. Modifications on the
adjustable frequency drives by means of the operating
software are allowed.
NOTE!
Hazardous situations shall be identified by the machine
builder/ integrator who is responsible for taking necessary
preventive means into consideration. Additional
monitoring and protective devices may be included, always
according to valid national safety regulations, e.g., law on
mechanical tools, regulations for the prevention of
accidents.
NOTE!
Crane, Lifts and Hoists:
The controlling of external brakes must always have a
redundant system. The Adjustable frequency drive can in
no circumstances be the primary safety circuit. Comply
with relevant standards, e.g.,
Hoists and cranes: IEC 60204-32
Lifts: EN 81
Protection Mode
Once a hardware limit on motor current or DC link voltage
is exceeded, the Adjustable frequency drive will enter
“Protection mode”. “Protection mode” means a change of
the PWM modulation strategy and a low switching
frequency to minimize losses. This continues 10 sec after
the last fault and increases the reliability and the
robustness of the Adjustable frequency drive while re-
establishing full control of the motor.
In hoist applications, “protection mode” is not usable
because the Adjustable frequency drive will usually not be
able to leave this mode again and therefore it will extend
the time before activating the brake which is not
recommended.
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The “protection mode” can be disabled by setting
14-26 Trip Delay at Inverter Fault to zero which means that
the Adjustable frequency drive will trip immediately if one
of the hardware limits is exceeded.
NOTE!
It is recommended to disable protection mode in hoisting
applications (14-26 Trip Delay at Inverter Fault = 0)
1.1.5 Electrical Wiring - Control Cables
Figure 1.1 Diagram showing all electrical terminals without options.
Terminal 37 is the input to be used for Safe Stop. For instructions on Safe Stop installation please, refer to the section Safe Stop Instal-
lation of the Design Guide.
* Terminal 37 is not included in FC 301 (Except FC 301 A1, which includes Safe Stop).
Terminal 29 and Relay 2, are not included in FC 301.
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In rare cases, and depending on the installation, very long control cables and analog signals may result in 50/60 Hz ground
loops due to noise from line power supply cables.
If this occurs, it may be necessary to break the shield or insert a 100 nF capacitor between shield and chassis.
The digital and analog inputs and outputs must be connected separately to the common inputs (terminal 20, 55, 39) of the
Adjustable frequency drive to avoid ground currents from both groups to affect other groups. For example, switching on
the digital input may disturb the analog input signal.
Input polarity of control terminals
12 13 18 19 27 29 32 33 20 37
+24 V DC
0 VDC
130BT106.10
PNP (Source)
Digital input wiring
NPN (Sink)
Digital input wiring
12 13 18 19 27 29 32 33 20 37
+24 V DC
0 VDC
130BT107.11
NOTE!
Control cables must be shielded/armored.
See section on grounding of shielded/armored control
cables in the Design Guide for the correct termination of
control cables.
130BA681.10
1.1.6
Start/Stop
Terminal 18 = 5-10 Terminal 18 Digital Input [8] Start
Terminal 27 = 5-12 Terminal 27 Digital Input [0] No
operation (Default coast inverse)
Terminal 37 = Safe stop (where available)
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1.1.7 Pulse Start/Stop
Terminal 18 = 5-10 Terminal 18 Digital InputLatched start,
[9]
Terminal 27= 5-12 Terminal 27 Digital InputStop inverse, [6]
Terminal 37 = Safe stop (where available)
1.1.8
Speed Up/Down
Terminals 29/32 = Speed up/down
Terminal 18 = 5-10 Terminal 18 Digital Input Start
[9] (default)
Terminal 27 = 5-12 Terminal 27 Digital Input
Freeze reference [19]
Terminal 29 = 5-13 Terminal 29 Digital Input
Speed up [21]
Terminal 32 = 5-14 Terminal 32 Digital Input Slow
[22]
NOTE: Terminal 29 only in FC x02 (x=series type).
12
18
27
29
32
37
+24V
Par. 5-10
Par. 5-12
Par. 5-13
Par. 5-14
130BA021.12
1.1.9
Potentiometer Reference
Voltage reference via a potentiometer
Reference Source 1 = [1] Analog input 53 (default)
Terminal 53, Low Voltage = 0V
Terminal 53, High Voltage = 10V
Terminal 53, Low Ref./Feedback = 0 RPM
Terminal 53, High Ref./Feedback = 1500 RPM
Switch S201 = OFF (U)
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2 How to Program
2.1 The Graphical and Numerical Local
Control Panels
The easiest programming of the Adjustable frequency
drive is performed by the Graphical LCP (LCP 102). It is
necessary to consult the Adjustable frequency drive Design
Guide, when using the Numeric Local Control Panel (LCP
101).
2.1.1 How to Program on the Graphical
LCP
The following instructions are valid for the graphical
LCP(LCP 102)
The control panel is divided into four functional groups.
1. Graphical display with Status lines.
2. Menu keys and LEDs - changing parameters and
switching between display functions.
3. Navigation keys and LEDs (LEDs).
4. Operation keys and LEDs.
All data is displayed in a graphical LCP display, which can
show up to five items of operating data while displaying
[Status].
Display lines
a. Status line: Status messages displaying icons and
graphic.
b. Line 1-2: Operator data lines displaying data
defined or chosen by the user. By pressing the
[Status] key, up to one extra line can be added.
c. Status line: Status messages displaying text.
Auto
on
Reset
Hand
on
O
Status
Quick
Menu
Main
Menu
Alarm
Log
Back
Cancel
Info
OK
Status
1(0)
1234rpm 10,4A 43,5Hz
Run OK
43,5Hz
On
Alarm
Warn.
130BA018.13
1
2
3
4
b
a
c
2.1.2
The LCD Display
The LCD display has back lighting and a total of 6 alpha-
numeric lines. The display lines show the direction of
rotation (arrow), the chosen Set-up as well as the
programming Set-up. The display is divided into three
sections.
Top section shows up to two measurements in normal
operating status.
The top line in the Middle section shows up to five
measurements with related unit, regardless of status
(except in the case of alarm/warning).
The bottom section always shows the state of the
Adjustable frequency drive in status mode.
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Top section
Middle section
Bottom section
Status
43 RPM
1.4 Hz
Auto Remote Running
! Pwr.card temp (W29)
2.9%
5.44 A 25.3 kW
1(1)
130BP074.10
!
The Active Set-up (selected as the Active Set-up in
0-10 Active Set-up) is shown. When programming another
set-up than the active set-up, the number of the
programmed set-up appears to the right.
Display Contrast Adjustment
Press [status] and [
] for darker display
Press [status] and [
] for brighter display
Most parameter set-ups can be changed immediately via
the LCP, unless a password has been created via 0-60 Main
Menu Password or via 0-65 Quick Menu Password.
LEDs
If certain threshold values are exceeded, the alarm and/or
warning LED lights up. A status and alarm text appear on
the LCP.
The ON LED is activated when the Adjustable frequency
drive receives AC line voltage or via a DC bus terminal or
24V external supply. At the same time, the back light is on.
Green LED/On: Control section is working.
Yellow LED/Warn.: Indicates a warning.
Flashing Red LED/Alarm: Indicates an alarm.
On
Warn.
Alarm
130BP044.10
LCP Keys
The control keys are divided into functions. The keys
below the display and LEDs are used for parameter set-up,
including choice of display indication during normal
operation.
130BP045.10
Status
Quick
Menu
Main
Menu
Alarm
Log
[Status] indicates the status of the Adjustable frequency
drive and/or the motor. Choose between three different
readouts by pressing the [Status] key: Five line readouts,
four line readouts or Smart Logic Control.
Use [Status] for selecting the mode of display or for
changing back to display mode from either the quick
menu mode, the main menu mode or alarm mode. Also
use the [Status] key to toggle single or double readout
mode.
[Quick Menu] allows quick access to different quick menus
such as
My Personal Menu
Quick Set-up
Changes Made
Loggings
Use [Quick Menu] for programming the parameters
belonging to the Quick Menu. It is possible to switch
directly between Quick Menu mode and Main Menu mode.
[Main Menu] is used for programming all parameters.
It is possible to switch directly between Main Menu mode
and Quick Menu mode.
Parameter shortcut can be carried out by pressing down
the [Main Menu] key for 3 seconds. The parameter shortcut
allows direct access to any parameter.
[Alarm Log] displays an alarm list of the five latest alarms
(numbered A1-A5). To obtain additional details about an
alarm, use the arrow keys to navigate to the alarm number
and press [OK]. You will now receive information about the
condition of your Adjustable frequency drive right before
entering alarm mode.
[Back] takes you to the previous step or layer in the
navigation structure.
[Cancel] annuls your last change or command as long as
the display has not been changed.
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[Info] supplies information about a command, parameter,
or function in any display window. [Info] provides detailed
information whenever help is needed.
Exit info mode by pressing either [Info], [Back], or [Cancel].
B
a
c
k
C
a
n
c
e
l
I
n
f
o
Navigation Keys
The four navigation arrows are used to navigate between
the different choices available in [Quick Menu], [Main
Menu] and [Alarm Log]. Use the keys to move the cursor.
[OK] is used for choosing a parameter marked by the
cursor and for enabling the change of a parameter.
Local Control Key for local control is found at the bottom
of the LCP.
130BP046.10
Hand
on
O
Auto
on
Reset
[Hand On] enables control of the Adjustable frequency
drive via the LCP. [Hand on] also starts the motor, and it is
now possible to enter the motor speed data by means of
the arrow keys. The key can be selected as Enable [1] or
Disable [0] via 0-40 [Hand on] Key on LCP
External stop signals activated by means of control signals
or a serial bus will override a “start” command via the LCP.
The following control signals will still be active when
[Hand on] is activated.
[Hand on] - [Off] - [Auto on]
Reset
Coasting stop inverse
Reversing
Set-up select bit 0 - Set-up select bit 1
Stop command from serial communication
Quick stop
DC brake
[Off] stops the connected motor. The key can be selected
as Enable [1] or Disable [0] via 0-41 [Off] Key on LCP. If no
external stop function is selected and the [Off] key is
inactive, the motor can be stopped by disconnecting the
voltage.
[Auto On] enables the Adjustable frequency drive to be
controlled via the control terminals and/or serial communi-
cation. When a start signal is applied on the control
terminals and/or the bus, the Adjustable frequency drive
will start. The key can be selected as Enable [1] or Disable
[0] via 0-42 [Auto on] Key on LCP.
NOTE!
An active HAND-OFF-AUTO signal via the digital inputs has
higher priority than the control keys [Hand on] [Auto on].
[Reset]
is used for resetting the Adjustable frequency drive
after an alarm (trip). It can be selected as Enable [1] or
Disable [0] via 0-43 [Reset] Key on LCP.
The parameter shortcut can be carried out by holding
down the [Main Menu] key for 3 seconds. The parameter
shortcut allows direct access to any parameter.
2.1.3
Quick Transfer of Parameter Settings
between Multiple Adjustable
Frequency Drives
Once the set-up of a Adjustable frequency drive is
complete, we recommend that you store the data in the
LCP or on a PC via MCT 10 Set-up Software Tool.
How to Program FC 300 Programming Guide
MG33MD22 - VLT
®
is a registered Danfoss trademark 2-3
2 2
Data storage in LCP
1.
Go to 0-50 LCP Copy
2. Press the [OK] key
3. Select “All to LCP”
4. Press the [OK] key
All parameter settings are now stored in the LCP indicated
by the progress bar. When 100% is reached, press [OK].
NOTE!
Stop the motor before performing this operation.
Connect the LCP to another Adjustable frequency drive
and copy the parameter settings to this Adjustable
frequency drive as well.
Data transfer from LCP to Adjustable frequency drive
1.
Go to 0-50 LCP Copy
2. Press the [OK] key
3. Select “All from LCP”
4. Press the [OK] key
The parameter settings stored in the LCP are now
transferred to the Adjustable frequency drive indicated by
the progress bar. When 100% is reached, press [OK].
NOTE!
Stop the motor before performing this operation.
2.1.4 Display Mode
In normal operation, up to 5 different operating variables
can be indicated continuously in the middle section: 1.1,
1.2, and 1.3 as well as 2 and 3.
2.1.5
Display Mode - Selection of Readouts
It is possible to toggle between three status readout
screens by pressing the [Status] key.
Operating variables with different formatting are shown in
each status screen - see below.
Table 2.1 shows the measurements you can link to each of
the operating variables. When Options are mounted,
additional measurements are available. Define the links via
0-20 Display Line 1.1 Small, 0-21 Display Line 1.2 Small,
0-22 Display Line 1.3 Small, 0-23 Display Line 2 Large, and
0-24 Display Line 3 Large.
Each readout parameter selected in 0-20 Display Line 1.1
Small to 0-24 Display Line 3 Large has its own scale and
digits after a possible decimal point. The larger the
numeric value for a parameter, the fewer digits displayed
after the decimal point.
Ex.: Current readout 5.25A; 15.2A 105A.
Operating variable: Unit:
16-00 Control Word
hex
16-01 Reference [Unit]
[unit]
16-02 Reference [%]
%
16-03 Status Word
hex
16-05 Main Actual Value [%]
%
16-10 Power [kW]
[kW]
16-11 Power [hp]
[HP]
16-12 Motor Voltage
[V]
16-13 Frequency
[Hz]
16-14 Motor Current
[A]
16-16 Torque [Nm]
Nm
16-17 Speed [RPM]
[RPM]
16-18 Motor Thermal
%
16-20 Motor Angle
16-30 DC Link Voltage
V
16-32 Brake Energy /s
kW
16-33 Brake Energy /2 min
kW
16-34 Heatsink Temp.
C
16-35 Inverter Thermal
%
16-36 Inv. Nom. Current
A
16-37 Inv. Max. Current
A
16-38 SL Controller State
16-39 Control Card Temp.
C
16-40 Logging Buffer Full
16-50 External Reference
16-51 Pulse Reference
16-52 Feedback [Unit]
[Unit]
16-53 Digi Pot Reference
16-60 Digital Input
bin
16-61 Terminal 53 Switch Setting
V
16-62 Analog Input 53
16-63 Terminal 54 Switch Setting
V
16-64 Analog Input 54
16-65 Analog Output 42 [mA]
[mA]
16-66 Digital Output [bin]
[bin]
16-67 Pulse Input #29 [Hz]
[Hz]
16-68 Freq. Input #33 [Hz]
[Hz]
16-69 Pulse Output #27 [Hz]
[Hz]
16-70 Pulse Output #29 [Hz]
[Hz]
16-71 Relay Output [bin]
16-72 Counter A
16-73 Counter B
16-80 Fieldbus CTW 1
hex
16-82 Fieldbus REF 1
hex
16-84 Comm. Option STW
hex
How to Program FC 300 Programming Guide
2-4 MG33MD22 - VLT
®
is a registered Danfoss trademark
22
Operating variable: Unit:
16-85 FC Port CTW 1
hex
16-86 FC Port REF 1
hex
16-90 Alarm Word
16-92 Warning Word
16-94 Ext. Status Word
Status screen I
This readout state is standard after start-up or initialization.
Use [INFO] to obtain information about the measurement
links to the displayed operating variables (1.1, 1.2, 1.3, 2
and 3).
See the operating variables shown in the screen below.
1.1
2
3
1.3
1.2
130BP041.10
799 RPM
Auto Remote Ramping
1 (1)
36.4 kW7.83 A
0.000
53.2%
Status
Status screen II
See the operating variables (1.1, 1.2, 1.3 and 2) shown in
the screen below.
In the example, Speed, Motor current, Motor power and
Frequency are selected as variables in the first and second.
1.1
1.2
2
1.3
130BP062.10
207RPM
Auto Remote Running
1 (1)
24.4 kW5.25A
6.9Hz
Status
Status screen III
This state displays the event and action of the Smart Logic
Control. For further information, see section Smart Logic
Control.
130BP063.10
778 RPM
Auto Remote Running
1 (1)
4.0 kW0.86 A
State: 0 o 0 (o)
When: -
Do: -
Status
2.1.6
Parameter Set-up
The Adjustable frequency drive can be used for practically
all assignments, which is why the number of parameters is
quite large. The Adjustable frequency drive offers a choice
between two programming modes - a Main Menu and a
Quick Menu mode.
The former provides access to all parameters. The latter
takes the user through a few parameters making it
possible to start operating the Adjustable frequency drive.
Regardless of the mode of programming, you can change
a parameter both in the main menu and quick menu
modes.
2.1.7
Quick Menu Key Functions
Pressing [Quick Menus] The list indicates the different
areas contained in the Quick menu.
Select My Personal Menu to display the chosen personal
parameters. These parameters are selected in 0-25 My
Personal Menu. Up to 20 different parameters can be
added in this menu.
Select Quick set-up to go through a limited amount of
parameters to get the motor running almost optimally. The
default setting for the other parameters considers the
desired control functions and the configuration of signal
inputs/outputs (control terminals).
Parameters are selected by using the arrow keys. The
parameters in the following table are accessible.
How to Program FC 300 Programming Guide
MG33MD22 - VLT
®
is a registered Danfoss trademark 2-5
2 2
Parameter Setting
0-01 Language
1-20 Motor Power [kW]
[kW]
1-22 Motor Voltage
[V]
1-23 Motor Frequency
[Hz]
1-24 Motor Current
[A]
1-25 Motor Nominal Speed
[rpm]
5-12 Terminal 27 Digital Input
[0] No function*
1-29 Automatic Motor
Adaptation (AMA)
[1] Enable complete AMA
3-02 Minimum Reference
[rpm]
3-03 Maximum Reference
[rpm]
3-41 Ramp 1 Ramp up Time
[sec]
3-42 Ramp 1 Ramp Down Time
[sec]
3-13 Reference Site
* If terminal 27 is set to “no function”, no connection to
+24 V on terminal 27 is necessary.
Select Changes made to get information about:
the last 10 changes. Use the [
] [
] navigation
keys to scroll between the last 10 changed
parameters.
the changes made since default setting.
Select Loggings to get information about the display line
readouts. The information is shown as graphs.
Only display parameters selected in 0-20 Display Line 1.1
Small and 0-24 Display Line 3 Large can be viewed. It is
possible to store up to 120 samples in the memory for
later reference.
How to Program FC 300 Programming Guide
2-6 MG33MD22 - VLT
®
is a registered Danfoss trademark
22
2.1.8 Initial Commissioning
The easiest way of carrying out the initial commissioning is by using the quick menu button and follow the quick set-up
procedure using LCP 102 (read table from left to right). The example applies to open-loop applications.
Press
Quick
Menu
Q2 Quick Menu
OK
0-01 Language
OK
Set language
1-20 Motor Power [kW]
OK
Set motor nameplate power
1-22 Motor Voltage
OK
Set nameplate voltage
1-23 Motor Frequency
OK
Set nameplate frequency
1-24 Motor Current
OK
Set nameplate current
1-25 Motor Nominal Speed
OK
Set Nameplate speed in RPM
5-12 Terminal 27 Digital Input
OK
If terminal default is Coast
inverse, it is possible to change
this setting to No function. No
connection to terminal 27 is
then needed for running AMA
1-29 Automatic Motor Adaptation
(AMA)
OK
Set desired AMA function.
Enabling complete AMA is
recommended
3-02 Minimum Reference
OK
Set the minimum speed of the
motor shaft
3-03 Maximum Reference
OK
Set the maximum speed of the
motor shaft
3-41 Ramp 1 Ramp up Time
OK
Set the ramping-up time with
reference to synchronous
motor speed, ns.
3-42 Ramp 1 Ramp Down Time
OK
Set the ramping-down time
with reference to synchronous
motor speed, ns.
3-13 Reference Site
OK
Set the site from where the
reference must work
How to Program FC 300 Programming Guide
MG33MD22 - VLT
®
is a registered Danfoss trademark 2-7
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Danfoss VLT® AutomationDrive FC 301/302 Programming Guide

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