Danfoss VLT AQUA Drive FC 202 Programming Guide

MAKING MODERN LIVING POSSIBLE

Programming Guide

VLT

®

AQUA Drive FC 200

Contents

1 Introduction

1-1

1.1.1 Approvals 1-1

1.1.2 Symbols 1-1

1.1.3 Abbreviations 1-1

1.1.4 Definitions 1-2

1.1.5 Electrical Wiring - Control Cables 1-6

2 How to Program

2-1

2.1 The Graphical and Numerical Local Control Panel

2-1

2.2 How to Program on the Graphical LCP

2-1

2.2.1 The LCP Display 2-2

2.2.2 Quick Transfer of Parameter Settings between Multiple Adjustable Fre-

quency Drives 2-4

2.2.3 Display Mode 2-4

2.2.4 Display Mode - Selection of Readouts 2-4

2.2.5 Parameter Set-Up, General Information 2-5

2.2.6 Quick Menu Key Functions 2-5

2.2.7 Quick Menu, Q3 Function Set-ups 2-7

2.2.8 Main Menu Mode 2-8

2.2.9 Parameter Selection 2-8

2.2.10 Changing Data 2-8

2.2.11 Changing a Text Value 2-9

2.2.12 Changing a Group of Numeric Data Values 2-9

2.2.13 Infinitely Variable Change of Numeric Data Value 2-9

2.2.14 Value, Step-by-Step 2-9

2.2.15 Readout and Programming of Indexed Parameters 2-10

2.3 How to Program on the Numerical LCP

2-10

2.3.1 Local Control Keys 2-11

2.4 Initialization to Default Settings

2-12

3 Parameter Description

3-1

3.1 Parameter Selection

3-1

3.2 Parameters 0-** Operation and Display

3-2

3.3 Parameters 1-** Load and Motor

3-15

3.4 Parameters 2-** Brakes

3-29

3.5 Parameters 3-** Reference/Ramps

3-32

3.6 Parameters 4-** Limits/Warnings

3-38

3.7 Parameters 5-** Digital In/Out

3-42

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3.8 Parameters 6-** Analog In/Out

3-56

3.9 Parameters 8-** Communications and Options

3-62

3.10 Parameters 9-** Profibus

3-68

3.11 Parameters 10-** CAN Fieldbus

3-68

3.12 Parameters 13-** Smart Logic Control

3-73

3.13 Parameters 14-** Special Functions

3-85

3.14 Parameters 15-** Adjustable Frequency Drive Information

3-92

3.15 Parameters 16-** Data Readouts

3-98

3.16 Parameters 18-** Data Readouts 2

3-104

3.17 Parameters 20-** FC Closed-loop

3-106

3.18 Parameters 21-** Extended Closed Loop

3-115

3.19 Parameters 22-** Application Functions

3-123

3.20 Parameters 23-** Time-based Functions

3-136

3.21 Parameters 24-** Application Functions 2

3-146

3.22 Parameters 25-** Cascade Controller

3-147

3.23 Parameters 26-** Analog I/O Option MCB 109

3-158

3.24 Parameters 29-** Water Application Functions

3-163

3.25 Parameters 30-** Special Features

3-167

3.26 Parameters 31-** Bypass Option

3-167

3.27 Parameters 35-** Sensor Input Option

3-168

4 Parameter Lists

4-1

4.1 Parameter Options

4-1

4.1.1 Default settings 4-1

4.1.2 Operation/Display 0-** 4-2

4.1.3 Load/Motor 1-** 4-3

4.1.4 Brakes 2-** 4-4

4.1.5 Reference / Ramps 3-** 4-5

4.1.6 Limits / Warnings 4-** 4-6

4.1.7 Digital In/Out 5-** 4-7

4.1.8 Analog In/Out 6-** 4-8

4.1.9 Comm. and Options 8-** 4-9

4.1.10 Profibus 9-** 4-10

4.1.11 CAN Fieldbus 10-** 4-11

4.1.12 Smart Logic 13-** 4-11

4.1.13 Special Functions 14-** 4-12

4.1.14 Adj. Freq. Drive Information 15-** 4-12

4.1.15 Data Readouts 16-** 4-14

Contents

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®

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®

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4.1.16 Data Readouts 2 18-** 4-15

4.1.17 Adj. Freq. Drive Closed-loop 20-** 4-16

4.1.18 Ext. Closed-loop 21-** 4-17

4.1.19 Application Functions 22-** 4-18

4.1.20 Timed Actions 23-** 4-19

4.1.21 24-** Application Functions 2 4-19

4.1.22 Cascade Controller 25-** 4-20

4.1.23 Analog I/O Option MCB 109 26-** 4-21

4.1.25 Water Application Functions 29-** 4-23

4.1.26 Special Features 30-** 4-23

4.1.27 Bypass Option 31-** 4-24

4.1.28 Sensor Input Option 35-** 4-24

5 Troubleshooting

5-1

5.1.1 Warnings/Alarm Messages 5-1

6 Index

6-1

Contents

VLT

®

AQUA Drive Programming Guide

MG20O622 - VLT

®

is a registered Danfoss trademark

Contents

VLT

®

AQUA Drive Programming Guide

MG20O622 - VLT

®

is a registered Danfoss trademark

1 Introduction

Programming Guide

Software version: 1.9x

This Programming Guide can be used for all FC 200 adjustable

frequency drives with software version 1.9x.

The software version number can be seen from 15-43 Software

Version.

Table 1.1

1.1.1 Approvals

Table 1.2

1.1.2

Symbols

Symbols used in this guide.

NOTICE!

Indicates something to be noted by the reader.

CAUTION

Indicates a potentially hazardous situation which, if not

avoided, may result in minor or moderate injury or

equipment damage.

WARNING

Indicates a potentially hazardous situation which, if not

avoided, could result in death or serious injury.

*

Indicates default setting

Table 1.3

1.1.3

Abbreviations

Alternating current AC

American wire gauge AWG

Ampere/AMP A

Automatic Motor Adaptation AMA

Current limit I

LIM

Degrees Celsius

°C

Direct current DC

Drive Dependent D-TYPE

Electro Magnetic Compatibility EMC

Electronic Thermal Relay ETR

Adjustable frequency drive FC

Gram g

Hertz Hz

Horsepower hp

Kilohertz kHz

Local Control Panel LCP

Meter m

Millihenry Inductance mH

Milliampere mA

Millisecond ms

Minute min

Motion Control Tool MCT

Nanofarad nF

Newton Meters Nm

Nominal motor current I

M,N

Nominal motor frequency f

M,N

Nominal motor power P

M,N

Nominal motor voltage U

M,N

Permanent Magnet motor PM motor

Protective Extra Low Voltage PELV

Printed Circuit Board PCB

Rated Inverter Output Current I

INV

Revolutions Per Minute RPM

Regenerative terminals Regen

Second sec.

Synchronous Motor Speed n

s

Torque limit T

LIM

Volts V

The maximum output current I

VLT,MAX

The rated output current supplied by the

adjustable frequency drive

I

VLT,N

Table 1.4

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1 1

1.1.4 Definitions

Adjustable frequency drive:

I

VLT,MAX

Maximum output current.

I

VLT,N

Rated output current supplied by the adjustable frequency

drive.

U

VLT, MAX

Maximum output voltage.

Input:

Control command

Start and stop the connected motor with LCP and digital

inputs.

Functions are divided into two groups.

Functions in group 1 have higher priority than functions in

group 2.

Group 1 Reset, Coasting stop, Reset and Coasting stop,

Quick stop, DC braking, Stop and the [OFF] key.

Group 2 Start, Pulse start, Reversing, Start reversing, Jog

and Freeze output

Table 1.5

Motor:

Motor Running

Torque generated on output shaft and speed from zero

rpm to max. speed on motor.

f

JOG

Motor frequency when the jog function is activated (via

digital terminals).

f

M

Motor frequency.

f

MAX

Maximum motor frequency.

f

MIN

Minimum motor frequency.

f

M,N

Rated motor frequency (nameplate data).

I

M

Motor current (actual).

I

M,N

Rated motor current (nameplate data).

n

M,N

Rated motor speed (nameplate data).

n

s

Synchronous motor speed

n

s

=

2 ×

par

. 1 − 23 × 60

s

par

. 1 − 39

P

M,N

Rated motor power (nameplate data in kW or HP).

T

M,N

Rated torque (motor).

U

M

Instantaneous motor voltage.

U

M,N

Rated motor voltage (nameplate data).

Break-away torque

175ZA078.10

Pull-out

rpm

Torque

Figure 1.1

η

VLT

The efficiency of the adjustable frequency drive is defined

as the ratio between the power output and the power

input.

Start-disable command

A stop command belonging to the group 1 control

commands - see this group.

Stop command

See Control commands.

References:

Analog Reference

A signal transmitted to the analog inputs 53 or 54, can be

voltage or current.

Binary Reference

A signal transmitted to the serial communication port.

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Preset Reference

A defined preset reference to be set from -100% to +100%

of the reference range. Selection of eight preset references

via the digital terminals.

Pulse Reference

A pulse frequency signal transmitted to the digital inputs

(terminal 29 or 33).

RefMAX

Determines the relationship between the reference input

at 100% full scale value (typically 10 V, 20 mA) and the

resulting reference. The maximum reference value set in

3-03 Maximum Reference.

RefMIN

Determines the relationship between the reference input

at 0% value (typically 0 V, 0 mA, 4 mA) and the resulting

reference. The minimum reference value set in

3-02 Minimum Reference.

Miscellaneous:

Analog Inputs

The analog inputs are used for controlling various

functions of the adjustable frequency drive.

There are two types of analog inputs:

Current input, 0–20 mA and 4–20 mA

Voltage input, 0–10 V DC

Analog Outputs

The analog outputs can supply a signal of 0–20 mA, 4–20

mA.

Automatic Motor Adaptation, AMA

AMA algorithm determines the electrical parameters for

the connected motor at standstill.

Brake Resistor

The brake resistor is a module capable of absorbing the

braking energy generated in regenerative braking. This

regenerative braking energy increases the intermediate

circuit voltage and a brake chopper ensures that the

power is transmitted to the brake resistor.

CT Characteristics

Constant torque characteristics used for all applications

such as conveyor belts, displacement pumps and cranes.

Digital Inputs

The digital inputs can be used for controlling various

adjustable frequency drive functions.

Digital Outputs

The adjustable frequency drive features two solid state

outputs that can supply a 24 V DC (max. 40 mA) signal.

DSP

Digital Signal Processor.

ETR

Electronic Thermal Relay is a thermal load calculation

based on present load and time. Its purpose is to estimate

the motor temperature.

Initializing

If initialization is carried out (14-22 Operation Mode), the

adjustable frequency drive returns to the default setting.

Intermittent Duty Cycle

An intermittent duty rating refers to a sequence of duty

cycles. Each cycle consists of an on-load and an off-load

period. The operation can be either periodic duty or non-

periodic duty.

LCP

The Local Control Panel makes up a complete interface for

control and programming of the adjustable frequency

drive. The control panel is detachable and can be installed

up to 10 ft [3 m] from the adjustable frequency drive, i.e.,

in a front panel by means of the installation kit option.

lsb

Least significant bit.

msb

Most significant bit.

MCM

Short for Mille Circular Mil, an American measuring unit for

cable cross-sections. 1 MCM = 0.5067 mm

2

.

Online/Offline Parameters

Changes to online parameters are activated immediately

after the data value is changed. Changes to offline

parameters are not activated before [OK] is entered on the

LCP.

Process PID

The PID control maintains the desired speed, flow,

pressure, temperature, etc., by adjusting the output

frequency to match the varying load.

PCD

Process Control Data

Power Cycle

Switch off line power until display (LCP) is dark – then turn

power on again.

RCD

Residual Current Device.

Set-up

Parameter settings can be saved in four set-ups. Change

between the four parameter set-ups, and edit one set-up,

while another set-up is active.

SFAVM

Switching pattern called Stator Flux oriented Asynchronous

Vector Modulation (14-00 Switching Pattern).

Slip Compensation

The adjustable frequency drive compensates for the motor

slip by giving the frequency a supplement that follows the

measured motor load, keeping the motor speed almost

constant.

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1 1

Smart Logic Control (SLC)

The SLC is a sequence of user-defined actions executed

when the associated user-defined events are evaluated as

true by the Smart Logic Controller. (Parameter group 13-**

Smart Logic Control (SLC).

STW

Status Word

Adjustable Frequency Drive Standard Bus

Includes RS-485 bus with FC protocol or MC protocol. See

8-30 Protocol.

Thermistor

A temperature-dependent resistor placed where the

temperature is to be monitored (adjustable frequency drive

or motor).

Trip

A state entered in fault situations, e.g., if the adjustable

frequency drive is subject to an overtemperature or when

the adjustable frequency drive is protecting the motor,

process or mechanism. Restart is prevented until the cause

of the fault has disappeared and the trip state is canceled

by activating reset or, in some cases, by being

programmed to reset automatically. Trip may not be used

for personal safety.

Trip Locked

A state entered in fault situations when the adjustable

frequency drive is protecting itself and requiring physical

intervention, e.g., if the adjustable frequency drive is

subject to a short circuit on the output. A locked trip can

only be canceled by cutting off line power, removing the

cause of the fault, and reconnecting the adjustable

frequency drive. Restart is prevented until the trip state is

canceled by activating reset or, in some cases, by being

programmed to reset automatically. Trip may not be used

for personal safety.

VT Characteristics

Variable torque characteristics used for pumps and fans.

VVC

plus

If compared with standard voltage/frequency ratio control,

Voltage Vector Control (VVC

plus

) improves the dynamics

and the stability, both when the speed reference is

changed and in relation to the load torque.

60° AVM

Switching pattern called 60°

Asynchronous Vector

Modulation (14-00 Switching Pattern).

Power Factor

The power factor is the relation between I

1

and I

RMS

.

Power

factor

=

3

x

U

x

I

1

cos

ϕ

3

x

U

x

I

RMS

The power factor for 3-phase control:

=

I

1

x

cos

ϕ1

I

RMS

=

I

1

I

RMS

since

cos

ϕ1 = 1

The power factor indicates to which extent the adjustable

frequency drive imposes a load on the line power supply.

The lower the power factor, the higher the I

RMS

for the

same kW [hp] performance.

I

RMS

=

I

1

2

+

I

5

2

+

I

7

2

+ .. +

I

n

2

In addition, a high power factor indicates that the different

harmonic currents are low.

The built-in DC coils produce a high power factor, which

minimizes the imposed load on the line power supply.

WARNING

The voltage of the adjustable frequency drive is dangerous

whenever connected to line power. Incorrect installation of

the motor, adjustable frequency drive or serial communi-

cation bus may cause death, serious personal injury or

damage to the equipment. Consequently, the instructions

in this manual, as well as national and local rules and

safety regulations, must be complied with.

Safety Regulations

1. Disconnect the line power supply before carrying

out repair work. Make sure that the line power

supply has been disconnected and that the

necessary time has elapsed before removing

motor and line power supply plugs.

2. The [Off] key on the LCP does not disconnect the

line power supply and consequently it must not

be used as a safety switch.

3. The equipment must be properly grounded, the

user must be protected against supply voltage

and the motor must be protected against

overload in accordance with applicable national

and local regulations.

4. The ground leakage current exceeds 3.5 mA.

5. Protection against motor overload: If this function

is desired, set 1-90 Motor Thermal Protection for

example to data value ETR trip 1 or data value

ETR warning 1.

6. Do not remove the plugs for the motor and line

power supply while the adjustable frequency

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11

drive is connected to line power. Make sure that

the line power supply has been disconnected and

that the necessary time has elapsed before

removing motor and line power plugs.

7. Note that the adjustable frequency drive has

more voltage sources than L1, L2 and L3, when

load sharing (linking of DC intermediate circuit)

or external 24 V DC are installed. Make sure that

all voltage sources have been disconnected and

that the necessary time has elapsed before

commencing repair work.

Warning against unintended start

1. The motor can be brought to a stop with digital

commands, bus commands, references or a local

stop, while the adjustable frequency drive is

connected to line power. If personal safety

considerations (e.g., risk of personal injury caused

by contact with moving machine parts following

an unintentional start) make it necessary to

ensure that no unintended start occurs, these

stop functions are not sufficient. In such cases,

the line power supply must be disconnected or

the Safe Stop function must be activated.

2. The motor may start while setting the

parameters. If this means that personal safety

may be compromised (e.g., personal injury caused

by contact with moving machine parts), motor

starting must be prevented, for instance by use

of the Safe Stop function or secure disconnection

of the motor connection.

3. A motor that has been stopped with the line

power supply connected, may start if faults occur

in the electronics of the adjustable frequency

drive, through temporary overload or if a fault in

the power supply grid or motor connection is

remedied. If unintended start must be prevented

for personal safety reasons (e.g., risk of injury

caused by contact with moving machine parts),

the normal stop functions of the adjustable

frequency drive are not sufficient. In such cases,

the line power supply must be disconnected or

the Safe Stop function must be activated.

NOTICE!

When using the Safe Stop function, always follow the

instructions in the section Safe Stop of the VLT

®

AQUA

Drive Design Guide, MG20N.

4. Control signals from, or internally within, the

adjustable frequency drive may in rare cases be

activated in error, be delayed or fail to occur

entirely. When used in situations where safety is

critical.

WARNING

High Voltage

Touching the electrical parts may be fatal - even after the

equipment has been disconnected from line power.

Also make sure that other voltage inputs have been

disconnected, such as external 24 V DC, load sharing

(linkage of DC intermediate circuit), as well as the motor

connection for kinetic backup.

Systems where adjustable frequency drives are installed

must, if necessary, be equipped with additional monitoring

and protective devices according to the valid safety

regulations, e.g., law on mechanical tools, regulations for

the prevention of accidents, etc. Modifying the adjustable

frequency drives with the operating software is allowed.

NOTICE!

Hazardous situations shall be identified by the machine

builder/integrator who is responsible for taking necessary

preventive means into consideration. Additional

monitoring and protective devices may be included, always

according to valid national safety regulations, e.g., law on

mechanical tools, regulations for the prevention of

accidents.

Protection Mode

Once a hardware limit on motor current or DC link voltage

is exceeded, the adjustable frequency drive will enter

“Protection mode”. “Protection mode” is a change of the

PWM modulation strategy and a low switching frequency

to minimize losses. This continues 10 s after the last fault

and increases the reliability and the robustness of the

adjustable frequency drive while re-establishing full control

of the motor.

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1 1

1.1.5 Electrical Wiring - Control Cables

Figure 1.2 Diagram showing all electrical terminals without options.

Terminal 37 is the input to be used for Safe Stop. For instructions on Safe Stop installation, please refer to the section Safe Stop Instal-

lation of the Design Guide.

In rare cases, and depending on the installation, very long

control cables and analog signals may result in 50/60 Hz

ground loops due to noise from line power supply cables.

If this occurs, it may be necessary to break the shield or

insert a 100 nF capacitor between shield and chassis.

The digital and analog inputs and outputs must be

connected separately to the common inputs (terminal 20,

55, 39) of the adjustable frequency drive to avoid ground

currents from both groups affecting other groups. For

example, switching on the digital input may disturb the

analog input signal.

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Input polarity of control terminals

12 13 18 19 27 29 32 33 20 37

+24 V DC

0 VDC

130BT106.10

PNP (Source)

Digital input wiring

Figure 1.3

NPN (Sink)

Digital input wiring

12 13 18 19 27 29 32 33 20 37

+24 V DC

0 VDC

130BT107.11

Figure 1.4

NOTICE!

Control cables must be shielded/armored.

See section on grounding of shielded/armored control

cables in the VLT

®

AQUA Drive Design Guide, MG20N for the

correct termination of control cables.

130BA681.10

Figure 1.5

1.1.6

Start/Stop

Terminal 18 = 5-10 Terminal 18 Digital Input [8] Start

Terminal 27 = 5-12 Terminal 27 Digital Input [0] No

operation (Default coast inverse)

Terminal 37 = Safe stop (where available)

Figure 1.6

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1.1.7 Pulse Start/Stop

Terminal 18 = 5-10 Terminal 18 Digital Input [9] Latched

start

Terminal 27= 5-12 Terminal 27 Digital Input [6] Stop inverse

Terminal 37 = Safe stop (where available)

Figure 1.7

1.1.8

Speed Up/Down

Terminals 29/32 = Speed up/down

Terminal 18 = 5-10 Terminal 18 Digital Input [9]

Start (default)

Terminal 27 = 5-12 Terminal 27 Digital Input [19]

Freeze reference

Terminal 29 = 5-13 Terminal 29 Digital Input [21]

Speed up

Terminal 32 = 5-14 Terminal 32 Digital Input [22]

Slow

Terminal 29 only in FC x02 (x=series type).

12

18

27

29

32

37

+24V

Par. 5-10

Par. 5-12

Par. 5-13

Par. 5-14

130BA021.12

Figure 1.8

1.1.9

Potentiometer Reference

Voltage reference via a potentiometer

Reference Source 1 = [1] Analog input 53 (default)

Terminal 53, Low Voltage = 0 V

Terminal 53, High Voltage = 10 V

Terminal 53, Low Ref./Feedback = 0 RPM

Terminal 53, High Ref./Feedback = 1500 RPM

Switch S201 = OFF (U)

130BA154.11

Speed RPM

P 6-15

Ref. voltage

P 6-11 10 V

1 kΩ

+10 V/30 mA

Figure 1.9

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2 How to Program

2.1 The Graphical and Numerical Local

Control Panel

The easiest programming of the adjustable frequency drive

is performed by the Graphical LCP (LCP 102). It is necessary

to consult the adjustable frequency drive Design Guide

when using the Numeric Local Control Panel (LCP 101). For

further information on how to use the Numeric Local

Control Panel (LCP 101), see 2.3 How to Program on the

Numerical LCP.

2.2 How to Program on the Graphical LCP

The control panel is divided into four functional groups

1. Graphical display with Status lines.

2. Menu keys and LEDs - changing parameters and

switching between display functions.

3. Navigation keys and LEDs (LEDs).

4. Operation keys and LEDs.

All data is displayed in a graphical LCP display, which can

show up to five items of operating data while displaying

[Status].

Display lines

a. Status line: Status messages displaying icons and

graphic.

b. Line 1-2: Operator data lines displaying data

defined or chosen by the user. By pressing

[Status], up to one extra line can be added.

c. Status line: Status messages displaying text.

Auto

on

Reset

Hand

on

O

Status

Quick

Menu

Main

Menu

Alarm

Log

Back

Cancel

Info

OK

Status

1(0)

1234rpm 10,4A 43,5Hz

Run OK

43,5Hz

On

Alarm

Warn.

130BA018.13

1

2

3

4

b

a

c

Figure 2.1

How to Program

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2 2

2.2.1 The LCP Display

The LCP display has back light and a total of 6 alpha-

numeric lines. The display lines show the direction of

rotation (arrow), the chosen set-up as well as the

programming set-up. The display is divided into three

sections.

Top section shows up to two measurements in normal

operating status.

The top line in the Middle section shows up to five

measurements with related unit, regardless of status

(except in the case of alarm/warning).

Bottom section always shows the state of the adjustable

frequency drive in status mode.

Top section

Middle section

Bottom section

Status

43 RPM

1.4 Hz

Auto Remote Running

! Pwr.card temp (W29)

2.9%

5.44 A 25.3 kW

1(1)

130BP074.10

!

Figure 2.2

The Active set-up (selected as the Active Set-up in

0-10 Active Set-up) is shown. When programming another

set-up than the Active Set-up, the number of the

programmed set-up appears to the right.

Display Contrast Adjustment

Press [Status] and [

▲

] for darker display

Press [Status] and [

▼

] for brighter display

Most parameter set-ups can be changed immediately via

the LCP, unless a password has been created via 0-60 Main

Menu Password or via 0-65 Personal Menu Password.

LEDs

If certain threshold values are exceeded, the alarm and/or

warning LED lights up. A status and alarm text appear on

the LCP.

The ON LED is activated when the adjustable frequency

drive receives line voltage, or via a DC bus terminal or 24

V external supply. At the same time, the backlight is on.

•

Green LED/On: Control section is working.

•

Yellow LED/Warn.: Indicates a warning.

•

Flashing Red LED/Alarm: Indicates an alarm.

On

Warn.

Alarm

130BP044.10

Figure 2.3

LCP Keys

The control keys are divided into functions. The keys

below the display and LEDs are used for parameter set-up,

including choice of display indication during normal

operation:

130BP045.10

Status

Quick

Menu

Main

Menu

Alarm

Log

Figure 2.4

[Status] indicates the status of the adjustable frequency

drive and/or the motor. Choose between three different

readouts by pressing [Status]: 5 line readouts, 4 line

readouts or Smart Logic Control.

Press [Status] to select Display mode or for changing back

to Display mode from either Quick Menu mode, Main

Menu mode or Alarm mode. Also press [Status] to toggle

single or double readout mode.

[Quick Menu]

Allows quick set-up of the adjustable frequency drive. The

most common functions can be programmed here.

The [Quick Menu] consists of:

- Q1: My Personal Menu

- Q2: Quick Setup

- Q3: Function Set-ups

- Q5: Changes Made

- Q6: Loggings

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The Function Set-up provides quick and easy access to all

parameters required for the majority of water and

wastewater applications including variable torque, constant

torque pumps, dosing pumps, well pumps, booster pumps,

mixer pumps, aeration blowers and other pump and fan

applications. Amongst other features, it also includes

parameters for selecting which variables to display on the

LCP, digital preset speeds, scaling of analog references,

closed-loop single zone and multi-zone applications and

specific functions related to water and wastewater

applications.

The Quick Menu parameters can be accessed immediately

unless a password has been created via 0-60 Main Menu

Password, 0-61 Access to Main Menu w/o Password,

0-65 Personal Menu Password or 0-66 Access to Personal

Menu w/o Password.

It is possible to switch directly between Quick Menu mode

and Main Menu mode.

[Main Menu]

is used for programming all parameters.

The Main Menu parameters can be accessed immediately

unless a password has been created via 0-60 Main Menu

Password, 0-61 Access to Main Menu w/o Password,

0-65 Personal Menu Password or 0-66 Access to Personal

Menu w/o Password. For the majority of water and

wastewater applications it is not necessary to access the

Main Menu parameters. The Quick Menu, Quick Setup and

Function Set-ups provide the simplest and quickest access

to the typical required parameters.

It is possible to switch directly between Main Menu mode

and Quick Menu mode.

Parameter shortcut can be carried out by pressing down

[Main Menu] for 3 s. The parameter shortcut allows direct

access to any parameter.

[Alarm Log]

displays an alarm list of the five latest alarms (numbered

A1-A5). To obtain additional details about an alarm, use

the navigation keys to navigate to the alarm number and

press [OK]. Right before entering the alarm mode

information about the condition of the adjustable

frequency drive is provided.

Auto

on

Reset

Hand

on

O

Status

Quick

Menu

Main

Menu

Alarm

Log

Back

Cancel

Info

OK

On

Alarm

Warn.

130BA027.10

Figure 2.5

[Back] goes to the previous step or layer in the navigation

structure.

[Cancel] annuls the latest change or command as long as

the display has not been changed.

[Info] supplies information about a command, parameter,

or function in any display window. [Info] provides detailed

information whenever help is needed.

Exit info mode by pressing either [Info], [Back], or [Cancel].

Navigation Keys

The four navigation keys are used to navigate between the

different choices available in [Quick Menu], [Main Menu]

and [Alarm Log]. Use the keys to move the cursor.

[OK] is used for choosing a parameter marked by the

cursor and for enabling the change of a parameter.

Local Control Key for local control are found at the bottom

of the LCP.

[Hand On] enables control of the adjustable frequency

drive via the LCP. [Hand on] also starts the motor, and it is

now possible to enter the motor speed data using the

navigation keys. The key can be selected as Enable [1] or

Disable [0] via 0-40 [Hand on] Key on LCP

External stop signals activated by means of control signals

or a serial bus will override a “start” command via the LCP.

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The following control signals will still be active when

[Hand on] is activated

•

[Hand On] - [Off] - [Auto On]

•

Reset

•

Coasting stop inverse

•

Reversing

•

Set-up select bit 0 - Set-up select bit 1

•

Stop command from serial communication

•

DC brake

[Off] stops the connected motor. The key can be selected

as [1] Enable or [0] Disable via 0-41 [Off] Key on LCP. If no

external stop function is selected and the [Off] key is

inactive the motor can only be stopped by disconnecting

the voltage.

[Auto On] enables the adjustable frequency drive to be

controlled via the control terminals and/or serial communi-

cation. When a start signal is applied on the control

terminals and/or the bus, the adjustable frequency drive

will start. The key can be selected as [1] Enable or [0]

Disable via 0-42 [Auto on] Key on LCP.

NOTICE!

An active HAND-OFF-AUTO signal via the digital inputs has

higher priority than the control keys [Hand on] – [Auto on].

[Reset] is used for resetting the adjustable frequency drive

after an alarm (trip). It can be selected as [1] Enable or [0]

Disable via 0-43 [Reset] Key on LCP.

The parameter shortcut can be carried out by holding

down the [Main Menu] key for three seconds. The

parameter shortcut allows direct access to any parameter.

2.2.2

Quick Transfer of Parameter Settings

between Multiple Adjustable

Frequency Drives

Once the set-up of an adjustable frequency drive is

complete, store the data in the LCP or on a PC via MCT 10

Set-up Software Tool.

Data storage in LCP

1.

Go to 0-50 LCP Copy

2. Press [OK]

3. Select “All to LCP”

4. Press [OK]

All the parameter settings are now being stored in the LCP

as indicated by the progress bar. When 100% is reached,

press [OK].

NOTICE!

Stop the motor before performing this operation.

Connect the LCP to another adjustable frequency drive

and copy the parameter settings to this adjustable

frequency drive as well.

Data transfer from LCP to adjustable frequency drive

1.

Go to 0-50 LCP Copy

2. Press [OK]

3. Select “All from LCP”.

4. Press [OK]

The parameter settings stored in the LCP are now

transferred to the adjustable frequency drive as indicated

by the progress bar. When 100% is reached, press [OK].

NOTICE!

Stop the motor before performing this operation.

2.2.3 Display Mode

In normal operation, up to 5 different operating variables

can be indicated continuously in the middle section: 1.1,

1.2, and 1.3 as well as 2 and 3.

2.2.4

Display Mode - Selection of Readouts

It is possible to toggle between three status readout

screens by pressing [Status].

Operating variables with different formatting are shown in

each status screen - see examples below.

Several values or measurements can be linked to each of

the displayed operating variables. The values/

measurements to be displayed can be defined via

0-20 Display Line 1.1 Small, 0-21 Display Line 1.2 Small,

0-22 Display Line 1.3 Small, 0-23 Display Line 2 Large, and

0-24 Display Line 3 Large, which can be accessed via [QUICK

MENU], “Q3 Function Set-ups”, “Q3-1 General Settings”,

“Q3-13 Display Settings”.

Each readout parameter selected in 0-20 Display Line 1.1

Small to 0-24 Display Line 3 Large has its own scale and

digits after a possible decimal point. The larger the

numeric value for a parameter, the fewer digits displayed

after the decimal point.

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Ex.: Current readout 5.25 A; 15.2A 105A.

See parameter group 0-2* LCP Display for further details.

Status screen I

This readout state is standard after start-up or initialization.

Press [Info] to obtain information about the measurement

links to the displayed operating variables (1.1, 1.2, 1.3, 2

and 3).

See the operating variables shown in the screen below.

1.1

2

3

1.3

1.2

130BP041.10

799 RPM

Auto Remote Ramping

1 (1)

36.4 kW7.83 A

0.000

53.2%

Status

Figure 2.6

Status screen II

See the operating variables (1.1, 1.2, 1.3 and 2) shown in

the screen below.

In the example, Speed, Motor current, Motor power and

Frequency are selected as variables in the first and second.

1.1

1.2

2

1.3

130BP062.10

207RPM

Auto Remote Running

1 (1)

24.4 kW5.25A

6.9Hz

Status

Figure 2.7

Status screen III

This state displays the event and action of the Smart Logic

Control. For further information, see 3.12 Parameters 13-**

Smart Logic Control.

130BP063.10

778 RPM

Auto Remote Running

1 (1)

4.0 kW0.86 A

State: 0 o 0 (o)

When: -

Do: -

Status

Figure 2.8

2.2.5 Parameter Set-Up, General

Information

The adjustable frequency drive can be used for practically

all assignments, which is why the number of parameters is

quite large. The adjustable frequency drive offers a choice

between two programming modes - a Main Menu and a

Quick Menu mode.

The former provides access to all parameters. The latter

takes the user through a few parameters making it

possible to program the majority of water/waste water

applications.

Regardless of the mode of programming, parameter can

be changes in both Main Menu mode and in Quick Menu

mode.

2.2.6

Quick Menu Key Functions

Pressing [Quick Menus]

The list indicates the different areas contained in the Quick

menu.

Figure 2.9

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AQUA Drive Programming Guide

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Select My Personal Menu to display the chosen personal

parameters. These parameters are selected in 0-25 My

Personal Menu. Up to 20 different parameters can be

added in this menu.

Select Quick Set-up to go through a limited amount of

parameters to get the motor running almost optimally. The

default setting for the other parameters considers the

desired control functions and the configuration of signal

inputs/outputs (control terminals).

Parameters are selected by using the arrow keys. The

parameters in Table 2.1 are accessible in the Quick Set-up.

Parameter Unit

0-01 Language

1-20 Motor Power [kW] [kW]

1-22 Motor Voltage [V]

1-23 Motor Frequency [Hz]

1-24 Motor Current [A]

1-25 Motor Nominal Speed [rpm]

3-41 Ramp 1 Ramp-up Time [sec]

3-42 Ramp 1 Ramp-down Time [sec]

1-29 Automatic Motor

Adaptation (AMA)

[1] Enable complete AMA

Table 2.1 Parameters in Quick Set-up

Select Changes made to get information about:

•

the last 10 changes. Use the [

▲

] [

▼

] keys to scroll

between the last ten changed parameters.

•

the changes made since default setting.

•

input assignments

Select Loggings to get information about the display line

readouts. The information is shown as graphs.

It is possible to store up to 120 samples in the memory for

later reference.

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