Eurotech APC-INDUSTRIAL PC Owner's manual

Brand: Eurotech

Model: APC-INDUSTRIAL PC

Type: Owner's manual

Issue D - August 2009 - ETH_APC_USM

DIGITAL TECHNOLOGIES FOR A BETTER WORLD

www.eurotech.com

USER MANUAL

APC INDUSTRIAL PC-P4

PENTIUM 4 INDUSTRIAL BOARD

APC INDUSTRIAL PC-P4 user manual

DISCLAIMER

The information in this document is subject to change without notice and should not be construed as a commitment

by any Eurotech company. While reasonable precautions have been taken, Eurotech assumes no responsibility for

any error that may appear in this document.

WARRANTY

This product is supplied with a 3 year limited warranty. The product warranty covers failure of any Eurotech

manufactured product caused by manufacturing defects. The warranty on all third party manufactured products

utilised by Eurotech is limited to 1 year. Eurotech will make all reasonable effort to repair the product or replace it

with an identical variant. Eurotech reserves the right to replace the returned product with an alternative variant or

an equivalent fit, form and functional product. Delivery charges will apply to all returned products. Please check

www.eurotech.com

for information about Product Return Forms.

TRADEMARKS

Eurotech® is a registered trademark of Eurotech, Inc. Catalyst™ is a trademark of Eurotech, Inc. All other product

or service names are property of their respective owners.

Windows NT, Windows 2000 and Windows XP are registered trademarks of the Microsoft Corporation.

Intel

, Pentium

and Celeron

are registered trademarks of the Intel Corporation.

CompactFlash is the registered trademark of SanDisk Corp.

All other trademarks recognised.

REVISION HISTORY

Issue no.

Date Comments

May 2003 First full release of manual.

March 2004 Includes UL approval information, PSU, FPMIB and CPU updates.

August 2008 Minor changes, updated layout.

August 2009 Minor updates and new branding.

For contact details, see page 43

Contents

Issue D

CONTENTS

Introduction.....................................................................................................................................4

Handling your board safely.................................................................................................4

APC-INDUSTRIAL PC-P4 ‘at a glance’..............................................................................5

Features of the APC-INDUSTRIAL PC-P4 .........................................................................6

Variants ..............................................................................................................................8

Standard system elements .................................................................................................8

About this manual ...........................................................................................................................9

Related documents ............................................................................................................9

Conventions .......................................................................................................................9

Options .........................................................................................................................................10

Backplane options............................................................................................................10

PSU options .....................................................................................................................10

CPU options .....................................................................................................................10

Other options....................................................................................................................10

MicroPCI expansion modules...........................................................................................10

System description ....................................................................................................................... 11

System specification (including enclosure)....................................................................... 11

EMC .................................................................................................................................13

Safety...............................................................................................................................13

IB820 series processor board description.....................................................................................14

Specification.....................................................................................................................14

Integrated VGA specification............................................................................................16

Getting started ..............................................................................................................................18

Starting up the PC ............................................................................................................19

Using the APC-INDUSTRIAL PC-P4.............................................................................................20

Moving or servicing.......................................................................................................................21

How to get inside..............................................................................................................21

Lithium cell....................................................................................................................................28

CMOS battery backup......................................................................................................28

Changing lithium batteries................................................................................................29

Appendix A – Warranty .................................................................................................................30

Repair...............................................................................................................................30

Appendix B – EU Declaration of Conformity .................................................................................31

Appendix C – Special instructions.................................................................................................33

Removal and fitting of the drive bay .................................................................................33

Optional slide rail – removal and fitting ............................................................................37

Rack-mount installation guide ..........................................................................................38

Appendix D – Layout and wiring diagram .....................................................................................39

Appendix E – Reference information ............................................................................................40

Appendix F – Acronyms and abbreviations...................................................................................41

Eurotech Group Worldwide Presence...........................................................................................43

APC INDUSTRIAL PC-P4 user manual

Issue D

Introduction

The APC-INDUSTRIAL PC-P4 is a Pentium 4-based 19" CE-compliant industrial PC,

fitted with a 14-slot passive backplane to house different computer board configurations.

It is seam-welded, EMI/RFI shielded and finished in passivated, zinc-plated steel.

Handling your board safely

Anti-static handling

The boards associated with this product contain CMOS devices, which could be

damaged in the event of static electricity being discharged through them. A few simple

precautions are recommended to help reduce static.

It is vitally important to always wear an earthed wrist strap when handling the boards and

to unpack and install the boards in an anti-static working area.

Always hold the boards by their edges, being careful not to touch the devices or the gold

contacts.

If you do have to handle the devices, be careful not to touch the device pins.

Packaging

Please ensure that should a system need to be returned to Eurotech, it is adequately

packed, preferably in the original packing material. Damage caused in transit may

invalidate a warranty claim.

Introduction

Issue D

APC-INDUSTRIAL PC-P4 ‘at a glance’

19" x 4U x 250mm Seam Welded 450W PFC switched

Enclosure with RFI gaskets. mode PSU.

Filtered twin Hinged fan Lockable hinged

cooling fans. access door. drive access door.

Removable drive

bay and drives,

fitted onto anti-

vibration mountings.

Removable

mounting angles

and handles for

rack mount

installation.

Intel-based IB820

series industrial grade

CPU card with on-board

VGA, LAN and audio.

Supports up to 3.06GHz

Pentium 4 CPU and up

to 2GHz DDR SDRAM.

Adjustable anti-vibration

retaining bar and pads.

14 slot PICMG back

plane with 8 x ISA, 4 x

PCI and 2 x slots.

Extra board retaining

pads and guides.

APC INDUSTRIAL PC-P4 user manual

Issue D

Features of the APC-INDUSTRIAL PC-P4

The APC-INDUSTRIAL PC-P4 includes the features listed below.

Processor board features

 2.8GHz (minimum) CPU fitted as standard.

 1.3GHz – 3.06GHz Pentium 4 and Celeron (SKT478 up to 2.0GHz CPUs supported).

 Pentium 4 processor board with on-board VGA graphics, 10/100 base-T LAN, USB

and audio.

 Monitoring system for CPU temperature and voltage status, with BIOS alert.

 MicroPCI socket for add-on cards.

USB

 Supports up to six USB ports (two fitted as standard).

Flash

 Supports 2MB-288MB M-Systems DiskOnChip Flash disk.

System memory

 256MB (minimum) DDR SDRAM fitted as standard.

 Up to 2.0GB DDR SDRAM supported.

Drives

 80GB (minimum), EIDE, ATA 100 hard drive fitted as standard.

 Can accommodate a floppy drive, CDRW/DVD-ROM, two internal 3.5" hard drives

and a 5.25" bay.

Slots

 Ten PC (ISA) bus slots (two slots are also PCI), plus four PCI-only slots (other

options available). PCI version 2.2 and earlier supported (i.e. 3.0V and 5.0V).

Access

 Access to the backplane and boards is via the removable top cover.

 X52 speed CDRW/DVD-ROM (minimum), floppy and hard drives fit in a shock-

mounted, easily removable drive carrier.

 All drives are accessed via a hinged and lockable door.

Power supply

 High-reliability CE- and UL-compliant PSU.

 UPS and

hot-swappable, dual redundant N+1 options available.

Dual redundant N+1 is a dual PSU sharing the power load. If one PSU fails, the second PSU automatically takes

over the whole load and the faulty PSU can be replaced without powering down the system.

Introduction

Issue D

Cables

 All internal cables supplied.

System enclosure size

 482.6mm (19") wide.

 176.6mm (4U) high.

 450mm (17.72") deep, excluding the handles and front panel, which are 44mm

(1.73") deep.

Temperature

 +5˚C to +45˚C (41˚F to 113˚F) ambient operating temperature.

 –20˚C to +60˚C (-4˚F to 140˚F) nominal storage temperature.

 Cooling fans with dust filters, accessed by fan filter door.

 RFI gaskets plus front panel-mounted ventilation slots.

Weight

 Standard unit weighs approximately 18kg.

Transportation

 Optional transit screws, fitted at customer’s request.

Compliance

 Fully CE, EMC and safety compliant. For details see Error! Reference source not

found., page Error! Bookmark not defined..

APC INDUSTRIAL PC-P4 user manual

Issue D

Variants

The standard APC-INDUSTRIAL PC-P4 is available in the following system

configurations:

 DOS System (APC-IPC-P4: DOS):

- Intel Pentium 4.

- 2.8GHz processor (minimum).

- MSDOS 6.22.

- 256MB PC2100 DDR Memory (minimum).

- CDRW/DVD-ROM drive.

 Windows 2000 System (APC-IPC-P4: 2000):

- Intel Pentium 4.

- 2.8GHz processor (minimum).

- Windows 2000 Professional.

- 256MB PC2100 DDR Memory (minimum).

- CDRW/DVD-ROM drive.

 Windows XP System (APC-IPC-P4: XP):

- Intel Pentium 4.

- 2.8GHz processor (minimum).

- Windows XP Professional.

- 256MB PC2100 DDR Memory (minimum).

- CDRW/DVD-ROM drive.

Standard system elements

All standard APC-INDUSTRIAL PC-P4 systems include the following:

 Fitted industrial-standard SBC with 2.8GHz (minimum) Intel Pentium 4 CPU.

 256MB (minimum) memory.

 On-board LAN (10/100 base-T).

 Audio.

 VGA.

 COM 1 and 2.

 Parallel port.

 Two USB ports. (USB 1.1 and 2.0 compliant).

 Fitted 3.5" 1.44MB (minimum size) floppy disk drive.

 Fitted ultra ATA, EIDE 3.5", 80GB or larger hard disk drive.

 Fitted 14 slot PICMG passive backplane with eight ISA, four PCI slots and two

PCI/ISA.

 Fitted CDRW with minimum 52x write, 24x rewrite, 52x read, or DVD-ROM with 16x

DVD read speeds.

 Fitted fully EMC and safety compliant switch-mode ATX PSU 450W (minimum).

About this manual

Issue D

About this manual

This manual describes the operation and use of the APC-INDUSTRIAL PC-P4. It is

designed to be a reference and user manual and includes information about all aspects

of the board.

Related documents

You should have been supplied with the following technical manuals:

 Pentium 4 Performance, Processor Board technical manual on CD-ROM.

 CDRW/DVD-ROM drive manual.

 O/S manual.

 APC-INDUSTRIAL PC-P4 technical manual on CD-ROM, or hard copy (optional).

Conventions

Symbols

The following symbols are used in this guide:

Symbol Explanation

Note - information that requires your attention.

Tip - a handy hint that may provide a useful alternative or

save time.

Caution – proceeding with a course of action may

damage your equipment or result in loss of data.

APC INDUSTRIAL PC-P4 user manual

Issue D

Options

The following options are those most commonly requested. If you have any other

requirements, please contact the Eurotech Sales Team (

see page 43).

Backplane options

 PBP-13D4: Dual systems backplane.

 PBP-14A7: 7 ISA and 7 PCI slots.

 PBP-14AC: 2 ISA and 12 PCI slots.

 PBP-13R4: 14 Slot PCI/ISA reversed.

 PBP-14I: 14 ISA slots.

PSU options

 Uninterruptible Power Supply (UPS) with 2.2Ah battery.

 48V DC I/P (for telecommunications. applications).

 Hot-swappable, dual redundant N+1 available.

CPU options

 Intel Pentium 4 SKT478 CPU options 1.3GHz - 3.06GHz supported.

 Intel Celeron SKT478 CPU options up to 2.0GHz supported.

Other options

 Supports up to 2.0GB DDR SDRAM.

 1.0 GB LAN option.

 Optional LVDS/TMDS/dual CRT interface.

MicroPCI expansion modules

The following expansion modules are available to support additional LAN, LCD panels

and SCSI control:

 IBL39: Second LAN.

 IBD21: 4MB VGA supports LVDS LCD panel, single-channel 24-bits.

 IBD60: Ultra 2 SCSI controller.

System description

Issue D

System description

System specification (including enclosure)

Dimensions

 482.6mm (19") wide.

 176.6mm (4U) high.

 450mm (17.72") deep.

Electrical

The following table summarises the electrical properties of the system:

Item Description

PSU:

IEC inlet and output.

Input: 115V at10A - 230V at6A AC. Input is switchable

(auto-ranging if no 115/230V switch fitted).

Frequency: 47 to 63Hz.

EMI/RFI: EN55022 class B at 230V.

FCC pt. 15B, Sub.J, class A at 115V.

Power: Minimum 450W standard.

Outputs: + 5V at 45A

+12V at 20A

-12V at 0.8A

-5V at 0.5A

+5VSB at 2A

+3.3V at 35A

MTBF: 100,000hrs min. at full load and ambient 25°C.

Cooling fans

Dimensions: 80 x 80 x 25mm (3.15 x 3.15 x 0.98").

Life expectancy: 50,000hrs at 45°C (113°F).

Operating temp: -20°C (-4°F) to +60°C (140°F).

CFM (ft³/min.): 29.

Backplane

14-slot backplane: Ten ISA bus slots (two of which are also PCI), plus

four PCI-only slots.

APC INDUSTRIAL PC-P4 user manual

Issue D

Environmental

The following table summarises the properties that may affect the system’s environment:

Item Description

Temperature range Operating: +5°C (41°F) to +45°C (113°F) ambient.

Storage: -20°C (-4°F) to +60°C (140°F).

Relative humidity 80% non-condensing.

Vibration BRB/LUL/RIA No.20: 1995 2

edition, cat. 1, class A.

Shock BS EN 60068-2-27.

Altitude Operating: -300 to 3,000m.

Non-operating: -300 to 9,000m.

Dust and liquid ‘IP’

rating

Front panel IP54.

Shock BS EN 60068-2-27.

Enclosure weight

The total weight of the enclosure including backplane, PSU, disk drives and Pentium

processor board, is approximately 18kg.

Drive options

APC-INDUSTRIAL PC-P4 systems have the following as standard:

 One 3.5" ATA EIDE hard disk drive (80GB or larger).

 One 3.5" floppy disk drive (1.44MB minimum size).

 One 5.25" CDRW or DVD-ROM drive.

A second internal hard disk drive can be incorporated. A second 5.25" drive bay is also

available, otherwise a blanking plate is fitted.

System description

Issue D

EMC

Emissions: BS EN55022 1998

The system complies with the following standards for electromagnetic emissions:

 Conducted emissions: EN55022 class B.

 Radiated emissions: EN55022 class B.

 FCC part 15, class A up to 2.5GHz.

Immunity: BS EN61000-6-2:2001

The system complies with the following standards for electromagnetic immunity:

Item Standard

Enclosure

 Radiated RF Immunity EN61000-4-3

 Electrostatic Discharge Immunity EN61000-4-2

AC port

 Conducted Immunity, RF common mode EN61000-4-6

 Fast Burst Transient Immunity EN61000-4-4

 Surge Immunity EN61000-4-5

 Voltage Dips and Interruptions EN61000-4-11

Signal port

 Conducted Immunity, RF common mode EN61000-4-6

 Fast Burst Transient Immunity EN61000-4-4

 Surge Immunity EN61000-4-5

Safety

The system complies with the following safety standards:

 BS EN60950: 2000 approved.

 IEC/UL 60950-1 (E203067).

 CSA C22.2 No.60950.

APC INDUSTRIAL PC-P4 user manual

Issue D

IB820 series processor board description

The IB820 series processor board is shown in the following photograph:

Specification

Supports

 Intel-based Pentium 4 CPU up to 3.06GHz.

 Intel Celeron up to 2.0GHz socket 478.

CPU FSB

 400/533MHz.

Processor temperature maintenance

 Processor cooling fan with temperature monitor and BIOS alert.

System memory

 Two DDR sockets, supporting up to 2GB DDR SDRAM.

Secondary cache

 Up to 512K CPU integrated.

Award BIOS

 ACPI supported.

Bus interfaces

 32-bit PCI local bus.

 16-bit ISA (PC/AT) bus.

USB interface

 Supports six USB ports.

 USB 1.1/2.0 compliant.

IB820 series processor board description

Issue D

E-IDE HDD interface

 PCI local bus supports up to four IDE HDDs on two E-IDE interfaces, including

UDMA 33/66/100, PIO mode 4 and Bus Master.

FDD interface

 34-pin header supports up to two drives, up to 2.88MB.

Two high-speed serial ports

 9-pin ‘D’-type for COM1-RS232.

 10-pin header for COM2 RS232/422/485.

Keyboard and mouse ports

 6-pin mini-DIN keyboard, via Y-cable.

 PS/2 mouse port, via Y-cable.

Bi-directional parallel printer port

 Supports enhanced mode (EPP) and high-speed mode (ECP).

Watchdog timer

 256 levels.

On-board SSD

 Supports M-Systems DiskOnChip Flash disk 2MB-288MB.

IrDA

 One IrDA pin-header.

Hardware Monitoring

 Monitors system and CPU temperature and voltage status.

Extra Features

 ISA High Drive.

 PCI to ISA Bridge (ITE 8888).

 One MicroPCI socket.

 ATX 12V power connector.

APC INDUSTRIAL PC-P4 user manual

Issue D

Integrated VGA specification

 S-VGA for CRT and flat panel.

 Up to 8MB shared DRAM.

 Intel 82845GV VGA controller.

 32-bit local bus PCI interface.

 VGA BIOS integrated into main BIOS.

 15-pin ‘D’-type connector for VGA/CRT.

VGA options

ATI Mobility M7 AGP graphics controller with 16/32MB embedded memory.

LVDS/TMDS/dual CRT interface.

The following picture shows a rear view of the APC-INDUSTRIAL PC-P4:

+5V switch Line Line PS/2 keyboard

(if connected) out Mic in VGA mouse LPT1

IEC mains power inlet Aux keyboard Expansion USB USB LAN COM1

95-250V AC autoranging (5-pin DIN AT) slots 1 2 RJ45 COM2

If a 115/230V selector switch is fitted, you must select the correct voltage before

applying AC power to the unit.

450W min

ATX

switchmode

PSU

Main power

on/off switch

IB820 series processor board description

Issue D

The picture below demonstrates the correct lid orientation:

Top cover MUST be fitted with ventilation

holes towards the rear of the APC

APC INDUSTRIAL PC-P4 user manual

Issue D

Getting started

This section provides a guide to setting up and using some of the features of the APC-

INDUSTRIAL PC-P4.

You should have received an APC-INDUSTRIAL PC-P4 with the following standard items:

 A PC enclosure with a 14-slot backplane.

 An Intel Pentium 4 2.8GHz (minimum) CPU.

 An IB820 processor board with on-board VGA Graphics, USB, 10/100 base-T LAN,

audio and 256MB DDR SDRAM (minimum) fitted.

 A fitted, Ultra ATA, IDE hard disk drive (80GB or larger).

 A fitted CDRW (52x24x52 or faster) or DVD-ROM (16x or faster) drive.

 A 40-way IDC ribbon cable, to connect the hard disk drive to the processor board.

 A fitted, 3.5" floppy disk drive (1.44MB minimum size), with a 34-way IDC ribbon

cable to connect to the processor board.

 A fitted 450W (minimum) PFC switch-mode power supply unit, with an attached PSU

distribution cable.

 An AC power cable with fitted 5A fuse.

 Board ribbon cables.

 An IB820 series processor board technical manual, CD/DVD-ROM drive manual, O/S

license (attached to inside of drive access door), O/S disks and manual, and driver

disks.

 Two drive access door keys. These are in the processor card box, alongside the

disks.

Please refer to the IB820 processor board technical manual for information about BIOS

changes or CPU and memory upgrades.

Getting started

Issue D

Starting up the PC

This equipment must be connected to an earthed AC socket outlet.

Before you switch the PC on, make sure the voltage selector switch on the rear

of the PSU is set to the correct AC input voltage. If no voltage selector is fitted,

the PSU is auto-ranging.

To isolate the APC-INDUSTRIAL PC-P4 from the power supply, switch the rocker

switch on the rear of the PSU to 0 and then remove the AC input connector.

To start up the APC-INDUSTRIAL PC-P4 running either Windows 2000 or Windows XP

Professional, follow these steps:

1 Plug in the monitor, keyboard, mouse and power cord.

2 Switch the system on. APC-INDUSTRIAL PC-P4 boots into the operating system and

asks you for a login name and password.

3 Enter the following log in details:

 Log in name: Administrator

 Password: xxxxxx, where xxxxxx is the serial number of the unit. This is on the

metalised label fitted to the chassis of the APC-INDUSTRIAL PC-P4.

License agreements

The APC-INDUSTRIAL PC-P4 comes with the relevant license agreements. It is the

responsibility of the buyer to register and maintain any relevant license agreements.

We suggest that license information, such as ID numbers, etc., is firmly attached to the

inside of the drive bay door, where they are easily accessible in the event of a licensing

audit.

APC INDUSTRIAL PC-P4 user manual

Issue D

Using the APC-INDUSTRIAL PC-P4

Please refer to the IB820 series processor board technical manual for the information

about the following:

 CPU and memory installation.

 ATX power installation.

 MicroPCI daughter card installation.

 Jumper settings.

 Connector locations and pin-outs on the IB820.

 Watchdog timer.

 BIOS settings.

For third-party board or extra drive installation, please refer to the board or drive

manufacturer’s instructions.

Anti-static handling precautions should be observed throughout.

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Eurotech APC-INDUSTRIAL PC Owner's manual

Eurotech APC-INDUSTRIAL PC Owner's manual

Eurotech APC-INDUSTRIAL PC Owner's manual

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