ESAB FS 002 CAN User manual

FS 002 CAN
ESAB
Brand
ESAB
Model
FS 002 CAN
Category
Welding System
Type
User manual

This manual is also suitable for

0740 800 201 Valid for serial no. 506-xxx-xxxx to 719-xxx-xxxx081118
MTA1 CAN, M1 10Prog CAN,
AT1 CAN, AT1 CoarseFine CAN,
RA 12, RA 23, RA T1,
MechT1 CAN, FS002 CAN,
T1 Foot CAN
Service manual
S0740 800 201/E081118/P20
- 2 -TOCe
Rights reserved to alter specifications without notice.
READ THIS FIRST 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INTRODUCTION 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DESCRIPTION OF OPERATION 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminating resistors 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Remote controls 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MTA1 CAN 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
M1 10Prog CAN 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AT1 CAN 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AT1 CourseFine CAN 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FS 002 CAN 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
T1 Foot CAN 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MechT1 CAN 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Remote control adapters 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RA 12 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RA 23 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RA T1 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CAN adapter board, position of terminal J1 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FAULT CODES 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fault log 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fault code description 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SERVICE INSTRUCTIONS 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
What is ESD? 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service aid 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SPARE PARTS 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S0740 800 201/E081118/P20
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cf08_00
READ THIS FIRST
Maintenance and repair work should be performed by an experienced person, and
electrical work only by a trained electrician. Use only recommended replacement parts.
This service manual is intended for use by technicians with electrical/electronic training for
help in connection with fault-tracing and repair.
This manual contains details of design changes that have been made up to and including
October 2008.
The manual is valid for:
Remote controls MTA1 CAN, M1 10Prog CAN, AT1 CAN, AT1 CoarseFine CAN, FS 002
CAN with serial number 506-xxx-xxxx.
Remote adapters RA 12 and RA 23 with serial number 506-xxx-xxxx.
Remote control MechT1 CAN with serial number 652-xxx-xxxx.
Remote adapter RA T1 with serial number 719-xxx-xxxx.
Remote control T1 Foot CAN with serial number 719-xxx-xxxx.
CAUTION!
Read and understand the instruction manual before
installing or operating.
CAUTION !
STATIC ELECTRICITY can damage circuit
boards and electronic components.
S Observe precautions for handling electrostatic-
sensitive devices.
S Use proper static-proof bags and boxes.
ESD
INTRODUCTION
The remote controls and adapters are designed for ESAB's welding equipment with CAN
bus communication.
When the remote control or adapter is connected to the welding equipment, the control
panel is in remote control mode, the buttons and knobs are blocked. The functions can only
be adjusted via the remote control unit.
If the remote control unit is not to be used, it must be disconnected from the welding
equipment, otherwise the equipment will remain in remote control mode.
For more information about the operation of the remote control unit, see the operating
instructions for the control panels.
Only one remote control or adapter may be connected to the welding equipment.
S0740 800 201/E081118/P20
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cf08_00
DESCRIPTION OF OPERATION
Terminating resistors
In order to avoid communication interference, the ends of the CAN bus must be terminated
by resistive loads.
The CAN remote controls and CAN adapters have a built-in terminating resistor. This
resistor can be disconnected by removing the jumper from terminal J1 on the CAN adapter
board. See the component positions diagram on page 16.
To check if the terminating resistor of the CAN remote control or CAN adapter is connected:
measure the resistance between pin 3 and 4 of the 4 pole panel plug, or the corresponding
pins of the 12 pole or 10 pole cable plug. The resistor is connected if the resistance is about
120 ohm.
Principal diagram of the CAN bus and connecting up of the terminating resistors
S0740 800 201/E081118/P20
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cf08_mta1
Remote controls
The remote controls have a software identity, machine ID. The ID defines how the welding
equipment reacts on the commands from the remote control. When starting up the
equipment the MMC unit sends a request for the ID.
The remote controls are delivered with the correct machine ID. Spare part boards are
delivered without machine ID. To read or change the machine ID you need the ESAT
service kit, see page 19.
The welding data unit of the equipment must have correct software version in order for the
remote control to operate correctly.
The remote controls have a built-in terminating resistor. This resistor can be disconnected
by removing a jumper from terminal J1 on the CAN adapter board. See the component
positions diagram on page 16.
MTA1 CAN
Remote control for MIG/MAG, TIG and MMA
welding.
1
2
3
MIG/MAG: Setting wire feed speed
TIG: Setting current
TIG pulse: Setting pulse current
MMA: Setting current
MIG/MAG: Setting voltage or voltage deviation
+/- from the synergic line
TIG: No function
TIG pulse: Setting background current
MMA: Setting arc force
Locking knobs
Specifications
S Machine ID = 4
S Bus speed 400 kbit/s
S Termination resistor connected
S Connection cables:
4 pole socket to 12 pole plug or
4 pole socket to 10 pole plug.
See the spare parts list for length
specification.
S0740 800 201/E081118/P20
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cf08_m110p
M1 10Prog CAN
Remote control for MIG/MAG, TIG and MMA
welding.
1
2
3
Choice of one of 10 program selections
MIG/MAG: Voltage deviation +/- from selected
program
TIG and MMA: Setting welding current +/- from
selected program
TIG pulse: Setting pulse current +/- from
selected program
Locking knob
Specifications
S Machine ID = 6
S Bus speed 400 kbit/s
S Termination resistor connected
S Connection cables:
4 pole socket to 12 pole plug or
4 pole socket to 10 pole plug.
See the spare parts list for length
specifications.
S0740 800 201/E081118/P20
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cf08_at1
AT1 CAN
Remote control for MMA and TIG welding.
1
2
MMA and TIG: Setting welding current
TIG pulse: Setting pulse current
MIG/MAG: Setting wire feed speed
Locking knob
Specifications
S Machine ID = 3
S Bus speed 400 kbit/s
S Termination resistor connected
S Connection cables:
4 pole socket to 12 pole plug or
4 pole socket to 10 pole plug.
See the spare parts list for length
specifications.
S0740 800 201/E081118/P20
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cf08_at1cf
AT1 CourseFine CAN
Remote control for MMA and TIG welding.
1
2
3
Rough setting
Fine setting
Locking knobs
MMA and TIG: Setting of welding current
TIG pulse: Setting of pulse current
MIG/MAG: Setting of wire feed speed
Specifications
S Machine ID = 3
S Bus speed 400 kbit/s
S Termination resistor connected
S Connection cables:
4 pole socket to 12 pole plug or
4 pole socket to 10 pole plug.
See the spare parts list for length
specifications.
S0740 800 201/E081118/P20
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ct08_fs002
FS 002 CAN
Remote control for TIG welding.
1
2
Potentiometer for setting of welding current,
positions 1 - 10
Foot pedal for weld start and setting of welding
current.
If potentiometer (1) is set at position 10, the
current is set, from min. to max. with the foot
pedal.
If potentiometer (1) is set at position 5, the
current is set, from .min. to 50% of max. current
with the foot pedal.
TIG pulse: Setting of pulse current
Specifications
S Machine ID = 5
S Bus speed 400 kbit/s
S Termination resistor connected
S Connection cable 5 metres with 4 pole
socket to 12 pole plug, included.
S Optional connection cables:
4 pole socket to 12 pole plug or
4 pole socket to 10 pole plug.
See the spare parts list for length
specifications.
S0740 800 201/E081118/P20
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ct08_t1f
T1 Foot CAN
Remote control for TIG welding. Controls welding
start and current.
Specifications
S Machine ID = 11
S Bus speed 400 kbit/s
S Termination resistor connected
S Connection cables, 5 metres:
4 pole socket to 12 pole plug or
4 pole socket to 10 pole plug.
S0740 800 201/E081118/P20
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ct08_mecht1
MechT1 CAN
Remote control for MechTig.
1
2
3
4
5
6
7
Quick stop
Display
Indication of selected function
Pushbuttons for selection of function
Increase (+) the parameter value
Decrease (-) the parameter value
Selected function indication
Specifications
S Machine ID = 9
S Bus speed 500 kbit/s
S Termination resistor connected
S Connection cables:
4 pole socket to 12 pole plug
See the spare parts list for length
specifications.
S0740 800 201/E081118/P20
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cf08_ra12
Remote control adapters
The remote control adapters have a software identity, machine ID. The ID defines how the
welding equipment reacts on the commands from the remote control. Spare part boards are
delivered without machine ID. To read or change the machine ID you need the ESAT
service kit, see page 19.
The control panel of the equipment must have correct software version in order for the
remote control adapter to function correctly.
The adapters have a built-in terminating resistor. This resistor is disconnected on delivery.
It can be connected by short-circuiting the two pins of terminal J1 on the CAN adapter
board. See the component positions diagram on page NO TAG.
RA 12
Specifications
Remote control adapter RA 12 up to and
including serial number 506-640-4574.
S Remote control adapter with 12 pole
socket. Used for connecting analogue
remote controls to CAN-based
equipment.
S Two analogue inputs.
S Machine ID = 1
S Bus speed 400 kbit/s
S Termination resistor disconnected
S Connection cables:
4 pole socket to 12 pole plug or
4 pole socket to 10 pole plug.
See the spare parts list for length
specifications.
Specifications
Remote control adapter RA 12 from
serial number 506-640-4575.
S Remote control adapter with 12 pole
socket. Used for connecting analogue
remote controls to CAN-based
equipment.
S Two analogue inputs and start signal.
S Machine ID = 2
S Bus speed 400 kbit/s
S Termination resistor disconnected
S Connection cables:
4 pole socket to 12 pole plug or
4 pole socket to 10 pole plug.
See the spare parts list for length
specifications.
S0740 800 201/E081118/P20
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cf08_ra12
RA 12 up to and including serial number
506-640-4574
RA 12 from serial number 506-640-4575
S0740 800 201/E081118/P20
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cf08_ra23
RA 23
Specifications
S Remote control adapter with 23 pole socket.
Used for connecting analogue remote
controls to CAN-based equipment.
S Two analogue and seven digital inputs.
S Machine ID = 1
S Bus speed 400 kbit/ s
S Termination resistor disconnected
S Connection cables:
4 pole socket to 12 pole plug or
4 pole socket to 10 pole plug.
See the spare parts list for length
specifications.
S0740 800 201/E081118/P20
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cf08_rat1
RA T1
Remote control adapter, used for connection
of TIG torches with +/- function to CAN-based
equipment.
Specifications
S Machine ID = 10
S Bus speed 400 kbit/ s
S Termination resistor disconnected
S Connection cables:
4 pole socket to 12 pole plug or
4 pole socket to 10 pole plug.
See the spare parts list for length
specifications.
S0740 800 201/E081118/P20
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cf08_pos
CAN adapter board, position of terminal J1
View of the CAN adapter board
View of the CAN adapter and display board for the MechT1 CAN
S0740 800 201/E081118/P20
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cf08_f1
FAULT CODES
Fault codes are used in order to indicate and identify a fault in the equipment.
Fault log
All faults that occur when using the welding equipment are documented as error messages
in the fault log. When the fault log is full, the oldest message will automatically erase when
the next fault occurs.
Only the most recent fault message is displayed on the control panel. To read the entire
fault log, the machine must be connected to the ESAT: see service tools on page 19.
Faults are monitored/detected in two ways: by test routines that are run on initiation and by
functions that can detect a fault when it occurs.
The control panel displays a unit number to indicate which unit has generated the fault. The
unit numbers are described in the service manual for the power source.
Fault code description
This manual describes the fault codes for the remote control. The fault codes for the other
units are described in the manuals for these units.
Code Description
1 EPROM check sum error - program memory error
Check sum test of the program memory, which is run only when initiating the power source
after power-up. This fault does not disable any functions.
The program memory is damaged. This is a serious fault, that can have unforeseen effects.
Action: Restart the machine. If the fault persists, replace the adapter circuit board, 43AP1.
8 5 V power supply on adapter circuit board 43AP1
The voltage is too high or too low. This fault does not disable any functions.
Action: Restart the machine. If the fault persists, check the +12 V supply to the remote
control. If the fault still persists, replace the adapter circuit board, 43AP1.
9 10 V power supply on adapter circuit board 43AP1
The voltage is too high or too low. This fault does not disable any functions.
Action: Restart the machine. If the fault persists, check the +12 V supply to the remote
control. If the fault still persists, replace the adapter circuit board, 43AP1.
12 Communication error (warning)
The load on the system CAN bus is temporarily too high, or there is electric noise on the
bus.
Action: Check the equipment to ensure that only one remote control unit is connected.
See also section “The CAN bus” in the service manual for the power source.
15 Lost messages
The bus CAN controller indicates that a message has been lost. No functions are disabled
by this fault.
Action: Check that all units are correct connected to the CAN bus. See also section “The
CAN bus” in the service manual for the power source.
S0740 800 201/E081118/P20
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cf08_f1
SERVICE INSTRUCTIONS
What is ESD?
A sudden transfer or discharge of static electricity from one object to another. ESD stands for
Electrostatic Discharge.
How does ESD damage occur?
ESD can cause damage to sensitive electrical components, but is not dangerous to people.
ESD damage occurs when an ungrounded person or object with a static charge comes into
contact with a component or assembly that is grounded. A rapid discharge can occur,
causing damage. This damage can take the form of immediate failure, but it is more likely
that system performance will be affected and the component will fail prematurely.
How do we prevent ESD damage?
ESD damage can be prevented by awareness. If static electricity is prevented from building
up on you or on anything at your work station, then there cannot be any static discharges.
Nonconductive materials (e.g. fabrics), or insulators (e.g. plastics) generate and hold static
charge, so you should not bring unnecessary nonconductive items into the work area.
It is obviously difficult to avoid all such items, so various means are used to drain off any
static discharge from persons to prevent the risk of ESD damage. This is done by simple
devices: wrist straps, connected to ground, and conductive shoes.
Work surfaces, carts and containers must be conductive and grounded. Use only antistatic
packaging materials. Overall, handling of ESD-sensitive devices should be minimized to
prevent damage.
CAUTION !
STATIC ELECTRICITY can damage circuit
boards and electronic components.
S Observe precautions for handling electrostatic-
sensitive devices.
S Use proper static-proof bags and boxes.
ESD
S0740 800 201/E081118/P20
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cf08_f1
Service aid
We can offer a number of service tools that will simplify the service.
Antistatic service kit
Ordering no. 0740 511 001
The kit makes it easier to protect sensitve
components from electrostatic discharge.
Contents:
S A conductive mat (size 610 x 610 mm)
S A 1.5 metre long ground cable with a
crocodile clip
S An adjustable wrist strap and cable with
an inbuilt protective resistor
Antistatic service kit
ESAT service kit
The software update is made from a PC, it has to be managed by a trained serviceman. For
this a PC program called ESAT, ESAB Software Administration Tool, is needed. The PC is
connected to the welding equipment by a cable connector and a CAN reader. From the
ESAT it is possible to update the software. ESAT also contains service functions by which it
is possible to control, change or read the different functions of the equipment.
For the installation and use of the ESAT you need a PC with operating system Windows.
The ESAT service kit contents:
S CAN adapter with connection cables
S CD with software
S Instruction manual for ESAT
Ordering no:
0458 847 880 PPCAN for connection to the print port of the PC
0458 847 881 USB2CAN for connection to the USB port of the PC
SPARE PARTS
The spare parts lists are published in separate documents that can be downloaded from
the internet: www.esab.com
Filename Product
0459 576 990 MTA1 CAN, M1 10Prog CAN, AT1 CAN, AT1 CoarseFine CAN, RA 12,
RA 23, RA T1, FS 002 CAN, T1 Foot CAN
0459 839 011 MechT1 CAN
ESAB AB
SE-695 81 LAXÅ
SWEDEN
Phone +46 584 81 000
www.esab.com
081016
ESAB subsidiaries and representative offices
Europe
AUSTRIA
ESAB Ges.m.b.H
Vienna-Liesing
Tel: +43 1 888 25 11
Fax: +43 1 888 25 11 85
BELGIUM
S.A. ESAB N.V.
Brussels
Tel: +32 2 745 11 00
Fax: +32 2 745 11 28
THE CZECH REPUBLIC
ESAB VAMBERK s.r.o.
Vamberk
Tel: +420 2 819 40 885
Fax: +420 2 819 40 120
DENMARK
Aktieselskabet ESAB
Herlev
Tel: +45 36 30 01 11
Fax: +45 36 30 40 03
FINLAND
ESAB Oy
Helsinki
Tel: +358 9 547 761
Fax: +358 9 547 77 71
FRANCE
ESAB France S.A.
Cergy Pontoise
Tel: +33 1 30 75 55 00
Fax: +33 1 30 75 55 24
GERMANY
ESAB GmbH
Solingen
Tel: +49 212 298 0
Fax: +49 212 298 218
GREAT BRITAIN
ESAB Group (UK) Ltd
Waltham Cross
Tel: +44 1992 76 85 15
Fax: +44 1992 71 58 03
ESAB Automation Ltd
Andover
Tel: +44 1264 33 22 33
Fax: +44 1264 33 20 74
HUNGARY
ESAB Kft
Budapest
Tel: +36 1 20 44 182
Fax: +36 1 20 44 186
ITALY
ESAB Saldatura S.p.A.
Mesero (Mi)
Tel: +39 02 97 96 81
Fax: +39 02 97 28 91 81
THE NETHERLANDS
ESAB Nederland B.V.
Amersfoort
Tel: +31 33 422 35 55
Fax: +31 33 422 35 44
NORWAY
AS ESAB
Larvik
Tel: +47 33 12 10 00
Fax: +47 33 11 52 03
POLAND
ESAB Sp.zo.o.
Katowice
Tel: +48 32 351 11 00
Fax: +48 32 351 11 20
PORTUGAL
ESAB Lda
Lisbon
Tel: +351 8 310 960
Fax: +351 1 859 1277
SLOVAKIA
ESAB Slovakia s.r.o.
Bratislava
Tel: +421 7 44 88 24 26
Fax: +421 7 44 88 87 41
SPAIN
ESAB Ibérica S.A.
Alcalá de Henares (MADRID)
Tel: +34 91 878 3600
Fax: +34 91 802 3461
SWEDEN
ESAB Sverige AB
Gothenburg
Tel: +46 31 50 95 00
Fax: +46 31 50 92 22
ESAB international AB
Gothenburg
Tel: +46 31 50 90 00
Fax: +46 31 50 93 60
SWITZERLAND
ESAB AG
Dietikon
Tel: +41 1 741 25 25
Fax: +41 1 740 30 55
North and South America
ARGENTINA
CONARCO
Buenos Aires
Tel: +54 11 4 753 4039
Fax: +54 11 4 753 6313
BRAZIL
ESAB S.A.
Contagem-MG
Tel: +55 31 2191 4333
Fax: +55 31 2191 4440
CANADA
ESAB Group Canada Inc.
Missisauga, Ontario
Tel: +1 905 670 02 20
Fax: +1 905 670 48 79
MEXICO
ESAB Mexico S.A.
Monterrey
Tel: +52 8 350 5959
Fax: +52 8 350 7554
USA
ESAB Welding & Cutting Products
Florence, SC
Tel: +1 843 669 44 11
Fax: +1 843 664 57 48
Asia/Pacific
CHINA
Shanghai ESAB A/P
Shanghai
Tel: +86 21 2326 3000
Fax: +86 21 6566 6622
INDIA
ESAB India Ltd
Calcutta
Tel: +91 33 478 45 17
Fax: +91 33 468 18 80
INDONESIA
P.T. ESABindo Pratama
Jakarta
Tel: +62 21 460 0188
Fax: +62 21 461 2929
JAPAN
ESAB Japan
Tokyo
Tel: +81 45 670 7073
Fax: +81 45 670 7001
MALAYSIA
ESAB (Malaysia) Snd Bhd
USJ
Tel: +603 8023 7835
Fax: +603 8023 0225
SINGAPORE
ESAB Asia/Pacific Pte Ltd
Singapore
Tel: +65 6861 43 22
Fax: +65 6861 31 95
SOUTH KOREA
ESAB SeAH Corporation
Kyungnam
Tel: +82 55 269 8170
Fax: +82 55 289 8864
UNITED ARAB EMIRATES
ESAB Middle East FZE
Dubai
Tel: +971 4 887 21 11
Fax: +971 4 887 22 63
Representative offices
BULGARIA
ESAB Representative Office
Sofia
Tel/Fax: +359 2 974 42 88
EGYPT
ESAB Egypt
Dokki-Cairo
Tel: +20 2 390 96 69
Fax: +20 2 393 32 13
ROMANIA
ESAB Representative Office
Bucharest
Tel/Fax: +40 1 322 36 74
RUSSIA
LLC ESAB
Moscow
Tel: +7 095 543 9281
Fax: +7 095 543 9280
LLC ESAB
St Petersburg
Tel: +7 812 336 7080
Fax: +7 812 336 7060
Distributors
For addresses and phone
numbers to our distributors in
other countries, please visit our
home page
www.esab.com
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ESAB FS 002 CAN User manual

FS 002 CAN
ESAB
Brand
ESAB
Model
FS 002 CAN
Category
Welding System
Type
User manual
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