SICK MPR Meeting Point Router Operating instructions

Brand: SICK

Model: MPR Meeting Point Router

Type: Operating instructions

MMMI

MMMOPERATING INSTRUCTIONS

O P E R A T I N G I N S T R U C T I O N S

MPR

Meeting Point Router

Installation, Operation, Maintenance

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Subject to change without notice

Described Product

MPR LAN

MPR 4G

Manufacturer

SICK

Erwin-Sick-Str. 1

D-79183 Waldkirch

Germany

Legal Information

This work is protected by copyright. All rights derived from the copyright shall be reserved

for SICK AG. Reproduction of this document or parts of this document is only permissible

within the limits of the legal determination of Copyright Law. Any modification, shortening or

translation of this document is prohibited without the express written permission of SICK

AG.

The trademarks stated in this document are the property of their respective owner.

Original document

This document is an original document of SICK AG.

CONTENT

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1 About this document................................................................................. 5

1.1 Limitation of liability........................................................................................ 5

1.2 Purpose of this document............................................................................... 5

1.3 Target groups .................................................................................................. 5

1.4 Further information ......................................................................................... 5

1.5 Other applicable technical documents/information ..................................... 6

1.6 Document conventions ................................................................................... 6

2 For your safety............................................................................................ 7

2.1 Intended use ................................................................................................... 7

2.2 General safety information ............................................................................. 7

2.3 Requirements on the personnel's qualification............................................. 7

2.4 RoHS Directive ................................................................................................ 7

2.5 IP technology ................................................................................................... 8

2.6 Safety conventions.......................................................................................... 8

2.7 Warning symbols on the system components ............................................... 8

2.8 Mandatory signs.............................................................................................. 8

2.9 Safety information........................................................................................... 9

3 Product description .................................................................................11

3.1 Product identification....................................................................................11

3.2 Product features ...........................................................................................11

3.3 Safety concept...............................................................................................11

3.4 Device variants..............................................................................................12

3.4.1 MPR LAN .......................................................................................12

3.4.2 Mobile data connection - MPR 4G (option) .................................12

4 Installation ................................................................................................13

4.1 Technical requirements ................................................................................13

4.2 Notes on installation .....................................................................................13

4.3 Material required ..........................................................................................13

4.4 Installation location ......................................................................................14

4.5 Installing the 4G router (option) ...................................................................14

4.5.1 SIM card information for MPR 4G (option) ..................................15

4.6 Connections...................................................................................................16

4.6.1 Housing .........................................................................................16

4.6.2 Housing Sketch .............................................................................17

4.6.3 Back of the door ...........................................................................18

4.6.4 Cable ducts ...................................................................................18

4.7 Connecting the main power supply ..............................................................19

4.8 Machine network connection .......................................................................20

4.8.1 Ethernet connection to machine network ...................................20

4.8.2 Connecting the MPR with the internet.........................................20

Content

CONTENT

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5 Commissioning ........................................................................................ 23

5.1 4G router default factory setting.................................................................. 23

6 Operation ..................................................................................................25

6.1 Starting the MPR........................................................................................... 25

6.2 Establishing a connection ............................................................................ 26

6.3 Disconnecting ............................................................................................... 26

6.4 Router status ................................................................................................ 27

6.5 Changing network settings ........................................................................... 27

7 Troubleshooting ....................................................................................... 29

7.1 Error messages ............................................................................................. 29

7.2 Additional error messages for MPR 4G ....................................................... 29

8 Maintenance............................................................................................. 31

8.1 Cleaning ........................................................................................................ 31

9 Disposal.....................................................................................................33

10 Technical data.......................................................................................... 35

10.1 Dimensions ................................................................................................... 35

10.2 Operating data .............................................................................................. 35

11 Annex......................................................................................................... 37

11.1 EU Declaration of Conformity / Certificates ................................................ 37

11.2 Additional information for use of radio modules ........................................ 37

11.3 Note on country-specific regulations ........................................................... 37

11.4 Accessories ................................................................................................... 38

11.5 Licenses ........................................................................................................ 39

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ABOUT THIS DOCUMENT 1

1 About this document

1.1 Limitation of liability

1.2 Purpose of this document

This document describes the MPR.

1.3 Target groups

This Manual is intended for persons installing, operating and maintaining the MPR.

1.4 Further information

Special local conditions

Follow all local laws, regulations, technical rules and company policies applicable at the

installation location.

Retention of documents

This document as well as other applicable technical documents/information:

● Must be kept available for reference.

● Must be passed on to a new system operator / new qualified personnel.

NOTE

This document on the MPR:

● Contains Information necessary during the life cycle of the MPR.

● Must be made available to all persons working with the MPR .

● Must be read carefully and it must be ensured that the contents are understood com-

pletely before working with the system.

NOTE

Applicable standards and regulations, the latest state of technological development, and

our many years of knowledge and experience have all been taken into account when

assembling the data and information contained in these operating instructions.

The manufacturer accepts no liability for damage caused by:

● Failing to observe this document.

● Failing to comply with information and regulations.

● Unauthorized fitting and installations.

● Unauthorized technical and other modifications.

● Use of unauthorized spare parts, consumables, and accessories.

● Unauthorized modifications, adaptations and/or manipulation of software.

The actual scope of delivery can deviate from the described characteristics and standards

in the case of special versions, additional order options or up-to-date technical changes.

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1 ABOUT THIS DOCUMENT

1.5 Other applicable technical documents/information

● Wiring diagram

● User Manual

1.6 Document conventions

▸ Handling instruction

All units of measurement in this document are metric units.

Subject to change without notice.

Illustrations may differ from the actual design.

Component Manufacturer

EBW-L100

INSYS

Reference to another document

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FOR YOUR SAFETY 2

2 For your safety

2.1 Intended use

The SICK Meeting Point Router (MPR) links a plant-side machine network with the SICK

remote architecture.

The intended use also includes observing these Operating Instructions, in particular the

safety information, repair and maintenance conditions.

2.2 General safety information

▸ Read this document carefully and adhere to all safety instructions and information

before working on the MPR.

▸ Only qualified persons from the respective areas are permitted to work on the MPR.

▸ Follow operation procedures.

▸ Follow local rules.

▸ Follow local rules regarding working with electric components.

▸ Only authorized persons are permitted access to the MPR.

System damage/transport damage

Damage on individual components can lead to malfunctions.

▸ Do not ignore components damaged due to transport.

▸ Contact SICK Service in case of damage.

2.3 Requirements on the personnel's qualification

Only qualified personnel from the relevant specialist areas may carry out work on the sys-

tem.

● Qualified persons are those who, based on their training, knowledge and experience as

well as their knowledge of relevant regulations and standards, are capable of carrying

out the tasks given and recognizing and preventing independently hazards involved.

● Electricians have the specialized training, skills and experience as well as knowledge of

the relevant standards and regulations to be capable of carrying out work on electrical

systems and independently recognizing and preventing hazards involved.

2.4 RoHS Directive

This product was designed for specific applications in large-scale industrial plants accord-

ing to Article 2 (4) e, RoHS 2011/65/EU and accordingly may be used only in such equip-

ment.

The product is neither suited nor authorized for use outside this equipment. SICK can

therefore not accept any warranty or liability whatsoever for such use.

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2 FOR YOUR SAFETY

2.5 IP technology

SICK uses standard IP technology in its products. The focus lies on availability of products

and services. SICK always assumes the customer is responsible for the integrity and confi-

dentiality of data and rights involved in connection with using the aforementioned products.

In all cases, the customer is responsible for the implementation of safety measures suit-

able for the respective situation, e.g., network separation, firewalls, virus protection and

patch management.

2.6 Safety conventions

The warning information used in these Instructions have the following meaning:

2.7 Warning symbols on the system components

Do not remove or cover warning stickers. Replace damaged or missing stickers.

2.8 Mandatory signs

DANGER

Indicates a dangerous situation which, if not avoided, will result in death or severe

personal injury.

WARNING

Indicates a dangerous situation which, if not avoided, could result in death or severe

personal injury.

CAUTION

Indicates a dangerous situation which, if not avoided, could result in less severe or

minor or personal injury.

NOTE

Indicates a harmful situation which, if not avoided, could lead to property damage.

Symbol Significance

Warning of danger area

Warning of dangerous electric voltage

Warning of suspended loads

Symbol Significance

Read document

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FOR YOUR SAFETY 2

2.9 Safety information

DANGER

Hazard by electrical voltage.

Serious injuries or death.

▸ Only qualified personnel may perform electrical work on the MPR.

▸ Disconnect the power supply.

▸ Check residual voltages on system components.

▸ Increased attention.

DANGER

Suspended loads.

Serious injuries or death.

▸ Never stand under suspended loads.

▸ Special attention when lifting the loads.

▸ Comply with the lifting instructions to prevent injuries and accidents.

▸ Use suitable lifting equipment.

▸ Wear personal protective equipment (safety helmet, safety gloves).

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2 FOR YOUR SAFETY

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PRODUCT DESCRIPTION 3

3 Product description

3.1 Product identification

3.2 Product features

● Connection of the operating company's machine network with the SICK Remote

Architecture.

● Maintenance of the sensors in the machine network via remote service by a SICK

Service Technician.

● Integrated firewall, which disconnects the machine network from the internet or the

operating company's network.

● Operation via internal touch screen.

3.3 Safety concept

The SICK remote solution performs remote maintenance through highly encrypted data

channels, based on the two standard protocols HTTPS and SSH.

The SSH connection is used for tunneling TCP ports to the remote maintenance computer

of the operating company. Authentication is performed with a pair of keys (Public Key

Encryption) which are also only valid for a limited time.

With either protocol, the connections are established by the operating company only; it is

not necessary to allow incoming connections in the operating company network.

In particular, SICK will not be able to obtain access to the operating company's systems in

any way unless the operating company establishes a remote maintenance connection

Part No MPR type

1063584 MPR LAN

1085493 MPR 4G (option)

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3 PRODUCT DESCRIPTION

3.4 Device variants

3.4.1 MPR LAN

Fig. 1: MPR

The internet connection is provided via a Local Area Network (LAN).

3.4.2 Mobile data connection - MPR 4G (option)

Optionally, the internet connection can be made available via a 4G router. This router is not

part of the scope of delivery and must be ordered separately,

see Chapter 11.4 Accessories, page 38.

Antenna

The optional MPR 4G requires an antenna which is not part of the scope of delivery and

must be ordered separately, see Chapter 11.4 Accessories, page 38.

Mini SIM card

The MPR 4G requires a mini SIM card with dimensions 25 mm x 15 mm. Use a SIM card

adapter when a micro or nano SIM card is used. A data volume of minimum 500 MB/month

is recommended.

The SIM card is not part of the scope of delivery and must be obtained from the local

provider.

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INSTALLATION 4

4 Installation

4.1 Technical requirements

● MPR LAN/4G (option) has access to the internet.

● Name resolution via DNS works correctly.

● The HTTPS access to the remoteservice.sick.com server via port 443 must be possible

either directly or via a proxy server.

Test: Call-up https://remoteservice.sick.com in the browser

● Open port 22 (SSH / SICK port) so that access to the “remoteservice.sick.com” server

will be available - through the firewall as well.

Test: Perform telnet remoteservice.sick.com 22 in a shell. The server identification of the

SSH server is displayed.

● 4G signal

The operating company is responsible for the use of 4G.

– The strength of the mobile radio signal must be adequate and stable.

Test the signal strength with a standard 4G mobile phone.

This check is valid at the time and location when made and does not ensure a stable

signal strength.

– MPR 4G (option) is delivered with an antenna on the outside wall as standard.

4.2 Notes on installation

Prior to the first commissioning, record the data on a check list.

Based on this checklist, SICK provides a configuration file.

Please contact your local SICK Customer Service before initial commissioning.

Requirements

● Plant-side data (IP addresses, gateway addresses, subnet) of network topology are avail-

able.

● Internet access available.

● Configuration files from SICK are available

This data is provided by SICK on a USB stick.

4.3 Material required

NOTE

A MAC address is required for installation depending on the operating company's network

administration. The MAC address is printed on the MPR (ETH2).

Material Required for

Ethernet cable: LAN RJ45 Connection between MPR and machine network

USB stick with SICK data Integration of the MPR in the machine network

For MPR 4G

– PC

– SIM card

– APN

– PIN

Commissioning with 4G

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4 INSTALLATION

4.4 Installation location

● On a wall or an installation plate.

Dimensions and drilling plan, see Chapter 10.1 Dimensions,page 35.

4.5 Installing the 4G router (option)

The internet connection can be made available via a 4G router.

The MPR 4G must be equipped with an antenna which is not part of the scope of delivery.

Mini SIM card

The MPR 4G requires a mini SIM card with dimensions 25 mm x 15 mm. Use a SIM card

adapter when a micro or nano SIM card is used. A data volume of minimum 500 MB/month

is recommended.

The SIM card is not included with delivery.

▸ Obtain the SIM card from a local provider.

▸ Switch off the MPR.

▸ Unpack the 4G router.

▸ Fit the router on the DIN hat rail, see Fig. 5: MPR connections.

▸ Connect the power supply plug with the 4G router socket.

Fig. 2: 4G router socket - plug

▸ Lead the antenna cable through the cable duct,

see Chapter 4.6.4 Cable ducts,page 18.

▸ Connect the antenna cable to the SMA socket “Cellular Ant.”.

Fig. 3: SMA socket “Cellular Ant.”

▸ Mount the antenna on a firm base.

NOTE

The 4G router is not part of the scope of delivery and must be ordered separately,

see Chapter 11.4 Accessories, page 38.

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INSTALLATION 4

▸

Insert the SIM card in the SIM card slot.

Note

Insert the SIM card only when the MPR is switched off.

To detect the SIM card, the MPR must be switched on after inserting the SIM card.

Fig. 4: SIM card slot

▸ Switch the MPR back on.

4.5.1 SIM card information for MPR 4G (option)

Requirements

● A PC (laptop) with browser is required for configuration of the 4G router.

● The APN address (Access Point Name) of the provider (e.g., “web.provider.com”) and the

PIN must be known to be able to use the SIM card.

▸ Connect the 4G router to the configuration PC (laptop) via an Ethernet cable.

▸ PC configuration: Activate DHCP client on the PC (OBTAIN IP ADDRESS AUTOMATICALLY).

▸ Open browser (e.g., Internet Explorer, Firefox).

▸ Enter IP address of the 4G-Router in address bar (default: 192.168.1.1).

If a proxy server is enabled in the browser:

– Disable the proxy server or

– add the IP address of the 4G router as “exception”.

▸ Login.

– User name: insys (default)

– Password: icom

Modified data will be transmitted to the 4G router after clicking the “OK” button.

▸ Enter the PIN of the SIM card and click button ACTIVATE WWAN (menu “WWAN”, page

“WWAN”).

NOTE

Observe the IP address in the local network.

The IP address of the 4G router in the local network only has to be changed when the IP

address is already used or a different address range is required.

Adjustment:

▸ Menu: Router / Basic Settings / IP addresses (LAN): Enter the IP address of the router

in the local network.

▸ Confirm setting with “OK”.

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4 INSTALLATION

▸ Select the authentification method (recommended “PAP” or “CHAP”) to be used with the

respective radio buttons.

▸ Enter user name and password for login in the provider.

▸ Enter the APN of the wireless network provider via which the connection is to be made

into the field ACCESS POINT NAME.

▸ Confirm settings with “OK”.

4.6 Connections

4.6.1 Housing

Fig. 5: MPR connections

Legend

Power supply unit

Circuit breaker with power connection

Ethernet switch for machine network, connector type RJ45

MPR 4G variant: 4G router connection (optional)

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INSTALLATION 4

4.6.2 Housing Sketch

Fig. 6: Housing sketch

Legend

Machine network connection

Switch

Internet connection

Mobile router / Internet access point

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4 INSTALLATION

4.6.3 Back of the door

Fig. 7: Connections on the back of the door

4.6.4 Cable ducts

Fig. 8: Cable ducts

Legend

Ethernet connections RJ45 - ETH1 machine network

Ethernet connections RJ45 - ETH2 router/customer gate-

way

USB port

Potential equalization monitor

Power supply monitor

Legend

Power supply

Ethernet machine network

Ethernet internet

MPR 4G variant: Antenna

NOTE

The cable ducts have special diameters, do not interchange them.

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INSTALLATION 4

4.7 Connecting the main power supply

▸ Lead the power cable through the cable ducts (clamping range: 10 ... 14 mm).

▸ Connect flexible wires to the circuit breaker and PE terminal.

Line cross-section: 0.5 ...4 mm

Note: A protective conductor must always be connected to the PE.

Fig. 9: Connections on the circuit breaker

DANGER

Dangerous voltage.

Serious injuries or death.

▸ Only qualified personnel may perform electrical work on the MPR.

▸ Disconnect the power supply.

▸ Check residual voltages on the components.

Legend

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4 INSTALLATION

4.8 Machine network connection

A free IP address is required for connection to the machine network.

Example:

● Machine network: 192.168.5.XXX

● Net mask: 255.255.255.0

● MPR IP address: 192.168.5.110

▸ Switch on the MPR and let it start completely.

▸ Insert the USB stick in a free USB port on the inside of the door during full operation, see

Fig. 4.6.3: Back of the door.

▸ The configuration file will be automatically detected and installed.

▸ MPR restarts automatically.

4.8.1 Ethernet connection to machine network

Connect the switch in the MPR via power cable with the machine network to integrate the

MPR into the machine network.

4.8.2 Connecting the MPR with the internet

Internet (local/external):

▸ Connect the network cable with the RJ45 socket “ETH2” to integrate the MPR into the

internet/intranet - display on the inside of the door.

▸ Gateway/router of the customer network is connected with the MPR.

Fig. 10: RJ 45 connection “ETH2” on the inside of the MPR door

NOTE

Copy the configuration file provided by SICK onto an USB stick.

The USB stick must have FAT32 format and the configuration folder has to be in the root

directory.

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SICK MPR Meeting Point Router Operating instructions

SICK MPR Meeting Point Router Operating instructions

SICK MPR Meeting Point Router Operating instructions

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