Mitsubishi Electric FR-E5ND User manual

FR-E5ND

TRANSISTORIZED INVERTER

– INSTRUCTION MANUAL –

A - 1

Thank you for choosing the Mitsubishi transistorized inverter option unit.

This instruction manual gives handling information and precautions for use of this product. Incorrect handling might cause an

unexpected fault. Before using the equipment, please read this manual carefully to use it to its optimum.

Please forward this manual to the end user.

This instruction manual uses the International System of Units (SI). The measuring units in the yard and pound system are

indicated in parentheses as reference values.

DeviceNet™ is the registered trademark of Open DeviceNet Vender Association, Inc.

No part of this manual may be copied or reproduced without the permission of Mitsubishi Electric Corporation.

Other company and product names herein are the trademarks or registered trademarks of their respective owners.

Safety Instructions

Do not attempt to install, operate, maintain or inspect this product until you have read through this instruction manual

and appended documents carefully and can use the equipment correctly. Do not use this product until you have a full

knowledge of the equipment, safety information and instructions.

In this manual, the safety instruction levels are classified into "WARNING" and "CAUTION".

Denotes that incorrect handling may cause hazardous conditions, resulting in death or severe

injury.

Denotes that incorrect handling may cause hazardous conditions, resulting in medium or slight

injury, or may cause physical damage only.

Note that even the CAUTION level may lead to a serious consequence under some circumstances. Please follow the

instructions of both levels as they are important to personnel safety.

WARNING

CAUTION

A - 2

SAFETY INSTRUCTIONS

1. Electric Shock Prevention

WARNING

!

While power is on or when the inverter is running, do not open the front cover. You may get an electric shock.

!

Do not run the inverter with the front cover removed. Otherwise, you may access the exposed high-voltage terminals

and charging part and get an electric shock.

!

If power is off, do not remove the front cover except for wiring or periodic inspection. You may access the charged

inverter circuits and get an electric shock.

!

Before starting wiring or inspection, switch power off, wait for more than 10 minutes, and check for no residual voltage

with a meter etc.

!

Any person who is involved in the wiring or inspection of this equipment should be fully competent to do the work.

!

Always install the option unit before wiring. Otherwise, you may get an electric shock or be injured.

!

Operate the switches with dry hands to prevent an electric shock.

!

Do not subject the cables to scratches, excessive stress, heavy loads or pinching. Otherwise, you may get an electric

shock.

!

While power is on, do not move the node address setting switches. Doing so can cause an electric shock.

2. Injury Prevention

CAUTION

!

Apply only the voltage specified in the instruction manual to each terminal to prevent damage, etc.

!

Ensure that the cables are connected to the correct terminals. Otherwise, damage, etc. may occur.

!

Always make sure that polarity is correct to prevent damage, etc.

!

While power is on or for some time after power-off, do not touch the inverter as it is hot and you may get burnt.

A - 3

3. Additional instructions

Also note the following points to prevent an accidental failure, injury, electric shock, etc.:

(1) Transportation and installation

CAUTION

!

Do not install or operate the option unit if it is damaged or has parts missing.

!

Do not stand or rest heavy objects on the product.

!

Check that the mounting orientation is correct.

!

Prevent screws, metal fragments, conductive bodies or oil, other flammable substance from entering the inverter.

(2) Test operation and adjustment

CAUTION

!

Before starting operation, confirm and adjust the parameters. A failure to do so may cause some machines to make

unexpected motions.

(3) Usage

WARNING

!

Do not modify the equipment.

A - 4

CAUTION

!

When parameter clear or all parameter clear is performed, each parameter returns to the factory setting. Re-set the

required parameters before starting operation.

!

For prevention of damage due to static electricity, touch nearby metal before touching this product to eliminate static

electricity from your body.

(4) Maintenance, inspection and parts replacement

CAUTION

!

Do not test the equipment with a megger (measure insulation resistance).

(5) Disposal

CAUTION

!

Dispose of this product as general industrial waste.

(6) General instruction

All illustrations given in this manual may have been drawn with covers or safety guards removed to provide in-depth

description. Before starting operation of the product, always return the covers and guards into original positions as

specified and operate the equipment in accordance with the manual.

CONTENTS

1 PRE-OPERATION INSTRUCTIONS 1

1.1 Unpacking and Product Confirmation ......................................................................................................................................1

1.2 Packing Confirmation...............................................................................................................................................................1

1.3 Structure ..................................................................................................................................................................................2

1.4 General Introduction ................................................................................................................................................................3

1.4.1 General......................................................................................................................................................................................3

1.4.2 Description.................................................................................................................................................................................3

2 INSTALLATION 4

2.1 Pre-Installation Checks............................................................................................................................................................4

2.2 Installation Procedure..............................................................................................................................................................5

2.3 Pre Network Connection Procedure.......................................................................................................................................10

2.4 Connection to Network...........................................................................................................................................................12

2.5 LED Status Indicator..............................................................................................................................................................13

3 GETTING STARTED 15

3.1 Changing Node Addresses....................................................................................................................................................15

3.2 Introduction............................................................................................................................................................................16

3.2.1 General description..................................................................................................................................................................16

3.3 Basic Configuration................................................................................................................................................................17

3.3.1 Setting the baud rate ...............................................................................................................................................................17

3.3.2 DeviceNet I/O assembly..........................................................................................................................................................18

3.4 Loss of Communications........................................................................................................................................................18

4 OPERATION 20

4.1 Operation Modes ...................................................................................................................................................................20

4.1.1 PU operation mode..................................................................................................................................................................20

4.1.2 External operation mode..........................................................................................................................................................20

4.1.3 DeviceNet operation mode ......................................................................................................................................................20

4.2 Operation Mode Selection .....................................................................................................................................................21

4.3 Functions Available in Operation Modes................................................................................................................................22

4.4 Input from DeviceNet to Inverter............................................................................................................................................23

4.4.1 Control input commands..........................................................................................................................................................23

4.4.2 Output frequency setting..........................................................................................................................................................23

4.4.3 Inverter reset ...........................................................................................................................................................................23

4.4.4 Parameter writing.....................................................................................................................................................................23

4.5 Output from Inverter to DeviceNet .........................................................................................................................................24

4.5.1 Inverter status..........................................................................................................................................................................24

4.5.2 Inverter monitoring...................................................................................................................................................................24

4.5.3 Parameter read........................................................................................................................................................................25

4.6 Operation on Alarm Occurrence ............................................................................................................................................25

4.7 Inverter Reset ........................................................................................................................................................................26

4.8 Setting Frequency (f) Value ...................................................................................................................................................26

4.9 Parameter Clear (Pr Clr) Commands.....................................................................................................................................26

4.10 Control Input Commands.....................................................................................................................................................26

5 FR-E5ND SPECIFIC PARAMETERS 27

5.1 Pr. 345 to Pr. 348...................................................................................................................................................................27

5.2 Other Option-Specific Parameters.........................................................................................................................................30

6 OBJECT MAP 31

6.1 Class 0x01 - Identity Object...................................................................................................................................................31

6.1.1 Class 0x01 Attributes - Instance 0...........................................................................................................................................31

6.1.2 Class 0x01 Services - Instance 0.............................................................................................................................................31

6.1.3 Class 0x01 Instance Attributes - Instance 1.............................................................................................................................32

6.1.4 Class 0x01 Instance Services - Instance 1 ..............................................................................................................................32

6.2 Class 0x03 - DeviceNet Object..............................................................................................................................................33

6.2.1 Class 0x03 Attributes - Instance 0...........................................................................................................................................33

6.2.2 Class 0x03 Services - Instance 0............................................................................................................................................33

6.2.3 Class 0x03 Instance Attributes - Instance 1............................................................................................................................33

6.2.4 Class 0x03 Instance Services - Instance 1 ..............................................................................................................................33

6.3 Class 0x04 - Assembly Object...............................................................................................................................................34

6.3.1 Class 0x04 - Output Instance 20.............................................................................................................................................34

6.3.2 Class 0x04 - Output Instance 21 (Default)...............................................................................................................................34

6.3.3 Class 0x04 - Output Instance 126............................................................................................................................................35

6.3.4 Class 0x04 - Output Instance 100............................................................................................................................................37

6.3.5 Class 0x04 - Input Instance 70 ................................................................................................................................................39

6.3.6 Class 0x04 - Input Instance 71 (Default)..................................................................................................................................39

6.3.7 Class 0x04 - Input Instance 176...............................................................................................................................................40

6.3.8 Class 0x04 - Input Instance 150...............................................................................................................................................41

6.4 Class 0x05 - DeviceNet Connection Object...........................................................................................................................42

6.4.1 Class 0x05 Attributes - Instance 0...........................................................................................................................................42

6.4.2 Class 0x05 Services - Instance 0.............................................................................................................................................42

6.4.3 Class 0x05 Instance Attributes Instance 1 - Explicit Messaging...............................................................................................42

6.4.4 Class 0x05 Instance Attributes Instance 2 - Polled I/O ............................................................................................................43

6.4.5 Class 0x05 Instance Attributes Instance 3 - Explicit messaging...............................................................................................44

6.4.6 Class 0x05 Instance Attributes Instance 4 - Explicit Messaging...............................................................................................45

6.4.7 Class 0x05 Instance Attributes Instance 5 - Explicit Messaging...............................................................................................46

6.4.8 Class 0x05 Instance Attributes Instance 6 - Explicit Messaging...............................................................................................47

6.4.9 Class 0x05 Instance Services - Instances 1, 2, 3, 4, 5, 6.........................................................................................................47

6.5 Class 0x28 - Motor Data Object.............................................................................................................................................48

6.5.1 Class 0x28 Attributes - Instance 0...........................................................................................................................................48

6.5.2 Class 0x28 Services - Instance 0.............................................................................................................................................48

6.5.3 Class 0x28 Instance Attributes Instance 1...............................................................................................................................48

6.5.4 Class 0x28 Instance Services..................................................................................................................................................48

6.6 Class 0x29 - Control Supervisor Object.................................................................................................................................49

6.6.1 Class 0x29 Attributes - Instance 0...........................................................................................................................................49

6.6.2 Class 0x29 Services ................................................................................................................................................................49

6.6.3 Class 0x29 Instance Attributes Instance 1...............................................................................................................................49

6.6.4 Class 0x29 Instance Services..................................................................................................................................................50

6.7 Class 0x2A - AC Drive Object................................................................................................................................................51

6.7.1 Class 0x2A Attributes - Instance 0...........................................................................................................................................51

6.7.2 Class 0x2A Services................................................................................................................................................................51

6.7.3 Class 0x2A Instance Attributes Instance 1...............................................................................................................................51

6.7.4 Class 0x2A Instance Services..................................................................................................................................................54

6.8 Class 0x66 - E500 Extended Object 1...................................................................................................................................55

6.8.1 Class 0x66 Attributes - Instance 0...........................................................................................................................................55

6.8.2 Class 0x66 Services ................................................................................................................................................................55

6.8.3 Class 0x66 Instance Attributes Instance 1...............................................................................................................................55

6.8.4 Class 0x66 Instance Services..................................................................................................................................................60

6.9 Class 0x67 - FR-E500 Extended Object II.............................................................................................................................60

6.9.1 Class 0x67 Attributes - Instance 0...........................................................................................................................................60

6.9.2 Class 0x67 Services ................................................................................................................................................................60

6.9.3 Class 0x67 Instance Attributes Instance 1...............................................................................................................................61

6.9.4 Class 0x67 Instance Services..................................................................................................................................................62

6.10 Response Timing.................................................................................................................................................................62

6.11 Recommendation For Software Developers........................................................................................................................63

7 E500 PARAMETERS 64

8 TROUBLESHOOTING 71

8.1 Inspecting the Display on Parameter Unit and Status LED on the FR-E5ND........................................................................71

9 SPECIFICATIONS 72

APPENDIX 1 ELECTRONIC DATA SHEET 73

1 PRE-OPERATION INSTRUCTIONS

PRE-OPERATION INSTRUCTIONS

1

1 PRE-OPERATION INSTRUCTIONS

1.1 Unpacking and Product Confirmation

Take the option unit out of the package, check the unit name, and confirm that the product is as you ordered and intact.

1.2 Packing Confirmation

Make sure that the package includes the following accessories:

•

Instruction manual.......................................1

•

Mounting screws M3

×

6.............................2

•

Seal.............................................................1

PRE-OPERATION INSTRUCTIONS

2

1.3 Structure

(1) Names and functions

Name Function

Node address

setting switches

SW1(

×

10)

0

9

8

7

6

5

4

3

2

1

0

9

8

7

6

5

4

3

2

1

SW2(

×

1)

Used to set the inverter

node address between

0 and 63.

For details, refer to

page 10, 18.

Operating

status indicator

LED

The operating status indicator LED is a 2 color

(Red and Green) LED.

For details on the operating status please refer

to page 13 which details the system state and

corresponding LED status.

Mounting hole

DeviceNet

connector

Node address

setting switches

Mounting hole

Operating status

indicator LED

Connector

0

9

8

7

6

5

4

3

2

1

0

9

8

7

6

5

4

3

2

1

FR-E5ND

MNS

X10

X1

V-

C-

SH

C+

V+

PRE-OPERATION INSTRUCTIONS

3

1.4 General Introduction

1.4.1 General

The purpose of this manual is to provide general information, installation, and operation procedures for the FR-E5ND

DeviceNet option, used with the FR-E520S-EC/CH and the FR-E540 (all versions) series inverters.

Read this manual completely before installing, operating or servicing the option unit.

This manual is intended for use by qualified personnel.

Installation should only be performed by qualified personnel. You must be able to operate and program serial devices to use

the equipment.

This option allows the inverter to be connected to a network adhering to the DeviceNet communications protocol.

Illustrations provided in this manual may have covers or safety guards re-moved to provide a clear view. Before starting

operation of the product be sure to install covers and guards into the original position.

The following is a list of important features of the option unit

•

Data Rates of 125K baud, 250K baud, and 500K baud

•

Up to 64 stations supported on a single network

•

Ability to add or remove stations without disrupting network operation.

•

Network access to all inverter parameters, Start/Stop commands, and monitor data.

1.4.2 Description

The FR-E5ND option unit consists of a single circuit board as shown on page 2.

The option unit is mounted into the option slot of the inverter. Two station switches allow the assigning of station numbers

from 0 to 63 (SW1 and SW2). An LED status light mounted next to the DeviceNet connector provides status information on

the communication link.

2 INSTALLATION

INSTALLATION

4

2 INSTALLATION

Installation requires the removal of the inverter cover. The inverter top cover must be removed to install the option unit.

After installation, the top cover should be reinstalled and connection to the DeviceNet bus is completed through a connector

accessible through the lower connector port on the inverter unit.

WARNING

Cover removal can expose charged components. Be sure the proper procedures are followed when

removing the cover.

Remove cover following the procedure in the inverter manual.

2.1 Pre-Installation Checks

Verify that the following included components are

supplied

1. FR-E5ND option unit

2. Two mounting screws M3

×

6

3. Instruction manual

Verify the inverter type

This option unit is designed to work with the FR-E520S-EC/CH series and FR-

E540 (all versions) series inverters.

Do not attempt to use this option unit with any other inverter models. These

models use a different connector and if the user forces the connector the inverter

may be damaged.

Ensure that the inverter input power is turned off

The inverter and/or the option unit may be damaged if installed with power on.

The inverter performs an initialization procedure at power on which includes

checking the option port. Adding the option later will cause a hardware conflict,

resulting in an option error.

Also, this may damage the inverter or the option unit.

INSTALLATION

5

2.2 Installation Procedure

Mounting Option Unit In Inverter Option Slot.

1. Verify that power has been turned off and that the inverter top cover has been removed.

2. Using the two mounting holes for alignment reference, carefully insert the option unit connector into the inverter connector

and firmly push the unit into place.

Note: If screw holes in option unit do not line up with the inverter mounting holes, check that the connector has been correctly

fitted.

3. Secure the option unit to the inverter with the two mounting screws.

4. The option unit is now mechanically installed.

DeviceNet communication signal wiring

Terminal block layout

The terminal layout of the FR-E5ND's DeviceNet communication signals is as shown below.

Terminal screw size: M2.5

V+

CAN+

SHLD

CAN-

V-

INSTALLATION

6

Constructing DeviceNet Drop Cable

A DeviceNet drop cable (see the following diagram) is used to connect the FR-E5ND option unit to the DeviceNet network.

The drop cable consists of an ODVA approved “Thin” cable as well as an ODVA approved 5-pin connector that mates with

the FR-E5ND DeviceNet option connector. Another connector compatible with the network trunk cable must also be selected

by the user/installer.

Note: Only “Thin” type cable should be used.

Recommended part is:

DeviceNet Thin Cable: Belden part number 3082A or equivalent.

5-Pin Connector for FR-E5ND: Phoenix Contact part number MVSTBW2.5/5-ST-5.08-AU.

To Network

Trunk Cable

DeviceNet Thin

Drop Cable

DeviceNet Option Connector for FR-E5ND

INSTALLATION

7

1) Strip off the drop cable sheath about 38mm and remove the shield net. In addition to the signal and power wires, there is

one drain wire made by twisting the shield net.

About 38mm

Draun wire

2) Peel off the aluminum tapes which wraps the signal and power wires and strip the insulations about 6mm.

About 6mm

REMARKS

To prevent the cable from being disconnected, terminate the cable gently.

INSTALLATION

8

3) Connect the drop cable to the DeviceNet connector of the option unit as described below.

(a) Insert a flat-blade screwdriver (max. width 3.75mm) into the upper hole of the connector plug and open the clamp in

the lower hole to allow the wire to be inserted.

(b) When connecting the DeviceNet drop cable, insert the signal, wire and drain wires into the corresponding connector

holes and tighten the fastening screws to the corresponding torques. Also, make sure that the colors of the wires are

as indicated in the table on the next page.

Recommended tightening torque: 0.22N

⋅

m to 0.25N

⋅

m

INSTALLATION

9

The DeviceNet option connector pin out connections are shown in the below diagram.

Refer to the following table for the pin functions.

DeviceNet Option Connector

DeviceNet Thin

Drop Cable

V- C- SHC+ V+

Pin No. Terminal name Color Name Signal Type

1 V- Black V- Power cable negative end (V-)

2 C- Blue CAN- Communication data low side (CAN L)

3 SH Bare SHLD Drain

4 C+ White CAN+ Communication data high side (CAN H)

5 V+ Red V+ Power cable positive end (V+)

DeviceNet has a voltage specification of 24VDC for communication and an input voltage specification of 11VDC to

25VDC for communication to each device. A 5V drop in the system is stipulated for each power supply wire (V+, V-).

INSTALLATION

10

2.3 Pre Network Connection Procedure

Note: Each Device on the network must be assigned a unique station number between the values of 0 to 63

1. Set the two node address setting switches (refer to page 2) for a address between 0 and 63. Any number out of the range

of 0 to 63 is automatically changed to 63 by the option unit software.

Setting method

!

Set the arrows (

"

) of the corresponding switches to the required node address.

Example:

#

For node address 1: Set (

"

) of

×

10 to "0" and (

"

) of

×

1 to "1".

#

For node address 26: Set (

"

) of

×

10 to "2" and (

"

) of

×

1 to "6".

SW1

(

10

)

0

9

8

7

6

5

4

3

2

1

SW2

(

1

)

0

9

8

7

6

5

4

3

2

1

Node address

setting switches

2. Be sure that the FR-E5ND option unit is correctly inserted into the inverter and the option unit connector is fully and firmly

in position before proceeding.

3. Remove the option data port insert (see the following diagram) from the inverter cover.

4. Reinstall the inverter cover making sure that option data port opening is aligned with the DeviceNet connector.

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Mitsubishi Electric FR-E5ND User manual

Mitsubishi Electric FR-E5ND User manual

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