Toro GrandStand Mower, With 40in TURBO FORCE Cutting Unit User manual

GrandStand Mower, With 40in TURBO FORCE Cutting Unit
Toro
Brand
Toro
Model
GrandStand Mower, With 40in TURBO FORCE Cutting Unit
Category
Lawnmowers
Type
User manual

This manual is also suitable for

FormNo.3390-401RevA
GrandStand
®
Mower
With36inor40inTURBOFORCE
®
Cutting
Unit
ModelNo.74534—SerialNo.314000001andUp
ModelNo.74536—SerialNo.314000001andUp
ModelNo.79534—SerialNo.314000001andUp
g020526
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3390-401*A
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
ThissparkignitionsystemcomplieswithCanadianICES-002.
Important:Thisengineisnotequippedwithaspark
arrestermufer.ItisaviolationofCaliforniaPublic
ResourceCodeSection4442touseoroperatetheengine
onanyforest-covered,brush-covered,orgrass-covered
land.Otherstatesorfederalareasmayhavesimilarlaws.
Theenclosed
Engine Owner's Man ual
issuppliedfor
informationregardingtheUSEnvironmentalProtection
Agency(EPA)andtheCaliforniaEmissionControl
Regulationofemissionsystems,maintenance,and
warranty.Replacementsmaybeorderedthroughthe
enginemanufacturer.
Introduction
Thisrotary-blade,ridinglawnmowerisintendedtobe
usedbyresidentialhomeownersorprofessional,hired
operators.Itisdesignedprimarilyforcuttinggrasson
well-maintainedlawnsonresidentialorcommercial
properties.Itisnotdesignedforcuttingbrushorfor
agriculturaluses.
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.
g020527
1
Figure1
1.Locationofthemodelandserialnumbers
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythefollowingwords:
•Dangersignalsanextremehazardthatwillcauseserious
injuryordeathifyoudonotfollowtherecommended
precautions.
•Warningsignalsahazardthatmaycauseseriousinjuryor
deathifyoudonotfollowtherecommendedprecautions.
•Cautionsignalsahazardthatmaycauseminoror
moderateinjuryifyoudonotfollowtherecommended
precautions.
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
©2014—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA.
AllRightsReserved
Contents
Safety...........................................................................4
SafeOperatingPractices...........................................4
ToroMowerSafety..................................................6
SlopeIndicator.......................................................7
SafetyandInstructionalDecals.................................8
ProductOverview.........................................................12
Controls...............................................................12
Specications........................................................13
Operation....................................................................14
AddingFuel...........................................................14
CheckingtheEngine-OilLevel.................................15
BreakinginaNewMachine......................................15
ThinkSafetyFirst...................................................15
OperatingtheParkingBrake....................................15
OperatingtheMower-Blade-ControlSwitch
(PTO)...............................................................16
OperatingtheThrottle............................................16
OperatingtheChoke...............................................16
OperatingtheIgnitionSwitch..................................17
UsingtheFuel-ShutoffValve...................................17
StartingandStoppingtheEngine..............................17
UsingtheSafety-InterlockSystem.............................19
OperatingthePlatform...........................................20
DrivingForwardorBackward..................................20
StoppingtheMachine.............................................22
PushingtheMachinebyHand..................................22
TransportingtheMachine........................................22
LoadingMachines..................................................23
SideDischargingorMulchingtheGrass.....................24
AdjustingtheHeight-of-Cut....................................24
AdjustingtheFlowBafe........................................24
PositioningtheFlowBafe......................................25
UsingCounterweights.............................................26
Maintenance.................................................................27
RecommendedMaintenanceSchedule(s)......................27
PremaintenanceProcedures........................................28
RaisingtheMowerforAccess...................................28
ReleasingtheCushionforRearAccess.......................29
Lubrication...............................................................30
LubricatingtheMachine..........................................30
GreasingtheFrontCasterPivots..............................30
LubricatingtheCaster-WheelHubs...........................31
EngineMaintenance..................................................32
ServicingtheAirCleaner.........................................32
ServicingtheEngineOil..........................................32
ServicingtheSparkPlug..........................................35
CheckingtheSparkArrester(ifequipped)..................36
FuelSystemMaintenance...........................................37
DrainingtheFuelTank...........................................37
ServicingtheFuelFilter...........................................37
ElectricalSystemMaintenance....................................38
ServicingtheBattery...............................................38
ServicingtheFuses.................................................39
DriveSystemMaintenance.........................................40
AdjustingtheTracking...........................................40
CheckingtheTirePressure......................................41
AdjustingtheCaster-PivotBearing............................41
AdjustingtheElectricClutch....................................42
CoolingSystemMaintenance......................................43
CleaningtheAir-IntakeScreen.................................43
CleaningtheCoolingSystem....................................43
BrakeMaintenance....................................................43
ServicingtheBrake.................................................43
BeltMaintenance......................................................44
CheckingtheBelts..................................................44
ReplacingtheMower-DeckBeltfor36-inch
Mowers.............................................................44
ReplacingtheMower-DeckBeltsfor40-inch
Mowers.............................................................45
ReplacingthePump-DriveBelt................................46
ControlsSystemMaintenance.....................................47
AdjustingtheMotion-Control-Handle
Positions............................................................47
HydraulicSystemMaintenance....................................49
ServicingtheHydraulicSystem.................................49
MowerDeckMaintenance...........................................52
ServicingtheCuttingBlades.....................................52
LevelingtheMowerDeck........................................53
ReplacingtheGrassDeector..................................58
Cleaning...................................................................58
CleaningundertheMower.......................................58
DisposingofWaste.................................................58
Storage........................................................................59
CleaningandStorage..............................................59
Troubleshooting...........................................................60
Schematics...................................................................62
3
Safety
Improperuseormaintenancebytheoperatororowner
canresultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructions,andpayattentionto
thesafetyalertsymbol,whichmeansCaution,Warning,or
Danger—“personalsafetyinstruction.”Failuretocomply
withtheinstructionsmayresultinpersonalinjuryor
death.
Important:Thismachinewasmanufacturedaccording
totheappropriateregulatorystandardsineffectatthe
timeofmanufacture.Modifyingthismachineinany
waymaycauseittobeoutofcompliancewiththose
standardsandwiththeinstructionsinthisOperator’s
Manual.Modicationstothismachineshouldonlybe
madebyeitherthemanufactureroranAuthorizedToro
Dealer.
Thisproductiscapableofamputatinghandsandfeet.Follow
allsafetyinstructionstoavoidseriousinjuryordeath.
Theowner/usercanpreventandisresponsibleforaccidents
orinjuriesoccurringtopeople,ordamagetoproperty.
Important:Theadditionofattachmentsmadeby
othermanufacturersthatdonotmeetAmerican
NationalStandardsInstitutecerticationwillcause
noncomplianceofthismachine.
SafeOperatingPractices
ThefollowinginstructionsareadaptedfromANSIstandard
B71.4-2012.
Training
•ReadtheOperator'sManualandothertrainingmaterial.
Note:Iftheoperator(s)ormechanic(s)cannotreadthe
manuallanguage,itistheowner'sresponsibilitytoexplain
thismaterialtothem.
•Becomefamiliarwiththesafeoperationoftheequipment,
operatorcontrols,andsafetysigns.
•Alloperatorsandmechanicsshouldbetrained.The
ownerisresponsiblefortrainingtheusers.
•Neverletchildrenoruntrainedpeopleoperateorservice
theequipment.Localregulationsmayrestricttheageof
theoperator.
•Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriesoccurringtopeople,ordamageto
property.
Preparation
•Evaluatetheterraintodeterminewhataccessoriesand
attachmentsareneededtoproperlyandsafelyperform
thejob.
Note:Onlyuseaccessoriesandattachmentsapproved
bythemanufacturer.
•Wearappropriateclothingincluding:ahardhat,safety
glasses,andhearingprotection.Longhair,looseclothing
orjewelrymaygettangledinmovingparts.
•Inspecttheareawheretheequipmentisused,andremove
allobjectsthatcanbethrownbythemachine.
•Checkthatoperator'spresencecontrols,safetyswitches
andshieldsareattachedandfunctioningproperly.Donot
operateunlesstheyarefunctioningproperly.
Operation
•Lightningcancausesevereinjuryordeath.Iflightning
isseen,orthunderisheardinthearea,donotoperate
themachine;seekshelter.
•Donotrunanengineinanenclosedarea.
•Onlyoperateinwell-litareas,keepingawayfromholes
andhiddenhazards.
•Ensurethatalldrivesareinneutralandthattheparking
brakeisengagedbeforestartingengine.Onlystartthe
enginefromtheoperator’sposition.
•Makesurethatyouhavegoodfootingwhileusingthis
machine,especiallywhenbackingup.
Note:Reducedfootingcouldcauseslipping.
•Slowdownanduseextracareonhillsides.Besureto
travelsidetosideonhillsides.Turfconditionscanaffect
thestabilityofthemachine.Usecautionwhileoperating
neardrop-offs.
•Slowdownandusecautionwhenmakingturnsandwhen
changingdirectionsonslopes.
•Donotraisethemowerdeckwiththebladesrunning.
•DonotoperatethemachinewithoutthePTOshieldor
otherguardssecurelyinplace.Besureallinterlocksare
attached,adjustedproperly,andfunctioningproperly.
•Donotoperatewiththedischargedeectorraised,
removedoraltered,unlessusingagrasscatcher.
•Donotchangetheenginegovernorsettingoroverspeed
theengine.
•Stoponlevelground,disengagedrives,engagethe
parkingbrake(ifprovided),shutofftheenginebefore
leavingtheoperator'spositionforanyreason,including
emptyingthecatchersoruncloggingthechute.
•Stopequipmentandinspectthebladesafterstriking
objectsorifanabnormalvibrationoccurs.Makethe
necessaryrepairsbeforeresumingoperations.
•Keepyourhandsandfeetawayfromthecuttingunit.
•Lookbehindanddownbeforebackinguptoensurea
clearpath.
4
•Keeppetsandbystandersawayfromanoperating
machine.
•Slowdownandusecautionwhenmakingturnsand
crossingroadsandsidewalks.Stopthebladesifyouare
notmowing.
•Beawareofthemower-dischargedirectionanddonot
pointitatanyone.
•Donotoperatethemowerundertheinuenceofalcohol
ordrugs.
•Usecarewhenloadingorunloadingthemachineinto
orfromatrailerortruck.
•Usecarewhenapproachingblindcorners,shrubs,trees,
orotherobjectsthatmayobscurevision.
SafeHandlingofFuels
•Toavoidpersonalinjuryorpropertydamage,use
extremecareinhandlinggasoline.Gasolineisextremely
ammableandthevaporsareexplosive.
•Extinguishallcigarettes,cigars,pipes,andothersources
ofignition.
•Useonlyanapprovedfuelcontainer.
•Donotremovethefuelcaporaddfuelwiththeengine
running.
•Allowtheenginetocoolbeforefueling.
•Donotrefuelthemachineindoors.
•Donotstorethemachineorfuelcontainerwherethere
isanopename,spark,orpilotlightsuchasonawater
heateroronotherappliances.
•Donotllcontainersinsideavehicle,onatruck,orona
trailerbedwithaplasticliner.Alwaysplacecontainerson
thegroundawayfromyourvehiclebeforelling.
•Removeequipmentfromthetruckortrailerandfuelit
ontheground.Ifthisisnotpossible,thenaddfuelwith
suchequipmentasaportablecontainer,ratherthanfrom
afueldispensernozzle.
•Keepthenozzleincontactwiththerimofthefueltank
orcontaineropeningatalltimesuntilfuelingiscomplete.
•Donotuseanozzlelockopendevice.
•Iffuelisspilledonclothing,changeyourclothing
immediately.
•Donotoverllfueltank.Replacefuelcapandtighten
securely.
MaintenanceandStorage
•Disengagedrives,settheparkingbrake,stoptheengine,
andremovethekeyordisconnectspark-plugwire.Wait
forallmovementtostopbeforeadjusting,cleaning,or
repairing.
•Parkthemachineonalevelsurface.
•Cleangrassanddebrisfromthecuttingunit,drives,
mufer,andenginetohelppreventres.
•Cleanupoilorfuelspillage.
•Lettheenginecoolbeforestoring.
•Donotstorefuelnearamesordrainindoors.
•Donotallowuntrainedpersonneltoservicemachine.
•Usejackstandstosupportcomponentswhenrequired.
•Carefullyreleasepressurefromcomponentswithstored
energy.
•Disconnectthebatteryorremovethespark-plugwire
beforemakinganyrepairs.Disconnectthenegative
terminalrstandthepositiveterminallast.Reconnect
thepositiverstandnegativelast.
•Usecarewhencheckingtheblades.Wraptheblade(s)or
weargloves,andusecautionwhenservicingthem.Only
replaceblades;donotstraightenorweldthem.
•Keephandsandfeetawayfrommovingparts.Ifpossible,
donotmakeadjustmentswiththeenginerunning.
•Keepallpartsingoodworkingconditionandallhardware
tightened.Replaceallwornordamageddecals.
Hauling
•Usecarewhenloadingorunloadingthemachineintoa
traileroratruck.
•Whenloadingorunloadingthemachine,useone
full-widthrampthatiswideenoughtoextendbeyond
thewidthofthemachine.
Tiethemachinedownsecurelyusingstraps,chains,cable,
orropes.Bothfrontandrearstrapsshouldbedirected
downandoutwardfromthemachine.
5
ToroMowerSafety
ThefollowinglistcontainssafetyinformationspecictoToro
productsandothersafetyinformationyoumustknow.
Thisproductiscapableofamputatinghandsandfeet,and
throwingobjects.Alwaysfollowallsafetyinstructionsto
avoidseriousinjuryordeath.
Thisproductisdesignedforcuttingandrecyclinggrass,or,
whenequippedwithagrassbagger,forcatchingcutgrass.
Anyuseforpurposesotherthanthesecouldprovedangerous
totheuserandbystanders.
GeneralOperation
•Besurethattheareaisclearofbystandersbeforemowing.
Stopthemachineifanyoneentersthearea.
•Donottouchequipmentorattachmentpartswhichmay
behotfromoperation.Allowallofthepartstocool
beforeattemptingtomaintain,adjust,orservicethe
machine.
•UseonlyToro-approvedattachments.Warrantymaybe
voidedifusedwithanyunapprovedattachments.
•Checkcarefullyforoverheadclearances(i.e.branches,
doorways,electricalwires,etc.)beforeoperatingunder
anyobjects,anddonotcontactthem.
•Slowdownbeforemakingturnsanduseextracaution.
•Usecautionwhenridingtheplatformovercurbs,rocks,
roots,orotherobstructions.
•Lookbehindanddownbeforebackinguptoensurea
clearpath.Useextracarewhenoperatinginreverse.
•Donotjerkthecontrols;useasteadymotion.
•Whenloadingorunloadingthemachine,useone
full-widthrampthatiswideenoughtoextendbeyond
thewidthofthemachine.
•Donotcarrypassengers.
•Donotcarryequipmentonthemachine.
SlopeOperation
Allslopesandrampsrequireextracaution.Ifyoufeeluneasy
onaslope,donotmowit.
•Removeobstaclessuchasrocks,treelimbs,etc.fromthe
mowingarea.
•Watchforholes,rutsorbumps.
Note:Tallgrasscanhideobstacles.
•Usecautionneardrop-offs,ditches,orembankments.
Note:Themachinecouldsuddenlyturnoverifawheel
goesovertheedgeofaclifforditch,orifanedgecavesin.
•Useextracarewithgrasscatchersorotherattachments.
Note:Thesecanchangethestabilityofthemachine.
•Keepallmovementonslopesslowandgradual.
•Donotmakesuddenchangesinspeedordirection.
•Mowslopessidetoside.
•Donotmowslopesgreaterthan20degrees.
Service
•Donotstorethemachineorafuelcontainerinsidewhere
thereisanopename,suchasnearawaterheateror
furnace.
•Keepthenutsandboltstight,especiallythe
blade-attachmentbolts.
•Neverinterferewiththeintendedfunctionofasafety
deviceorreducetheprotectionprovidedbyasafety
device.Checktheirproperoperationregularly.
•Tobestprotectyourinvestmentandmaintainoptimal
performanceofyourToroequipment,countonToro
genuineparts.Whenitcomestoreliability,Torodelivers
replacementpartsdesignedtotheexactengineering
specicationsofourequipment.Forpeaceofmind,insist
onTorogenuineparts.
•Checkbrakeoperationfrequently.Adjustandserviceas
required.
6
SlopeIndicator
G01 1841
Figure2
Thispagemaybecopiedforpersonaluse.
1.Themaximumslopeyoucansafelyoperatethemachineonis20degrees.Usetheslopecharttodeterminethedegreeofslope
ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan20degrees.Foldalongtheappropriateline
tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge.
7
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.
93-7818
1.Warning—readtheOperator'sManualforinstructionson
torquingthebladebolt/nutto115to149N-m(85to110
ft-lb).
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard
6.Keepbystandersasafe
distancefromthebattery.
2.Nore,opename,or
smoking.
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard.
106-5517
1.Warning—donottouchthehotsurface.
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.
110-2067
114-3489
1.Thrownobjecthazard;cutting/dismembermenthazard—do
notoperatethemachinewiththedischargeopening
uncovered;alwaysoperatethemachinewiththerear
dischargedeector,dischargecoverorgrasscollector
installed.
8
115-4186
1.Interval
2.PowerTake-off(PTO)
3.Parkingbrake
4.Neutral
5.Operatorpresenceswitch
6.Battery
115-4212
1.Hydraulicoillevel3.Warning—donottouchthe
hotsurface.
2.ReadtheOperator's
Manual.
116-8772
1.Accessory,15A
3.Charge,25A
2.PTO,10A
4.Main,30A
116-8775
1.ReadtheOperator’s
Manual
2.Filltobottomofllerneck;
warning—Donotoverll
thetank
117-8569
1.Operatordischargecontrol3.Closed
2.Open4.ReadtheOperator's
Manual.
119-0185
9
119-0186
36-inchMowerDeck
1.Beltrouting
119-0187
40-inchMowerDeck
1.Beltrouting
119-0217
1.Warning—stoptheengine;stayawayfrommovingparts;
keepallguardsandshieldsinplace.
119-1854
1.Adjustmentknobfortractiondrivespeed.
119-2317
1.Height-of-cut(inches)
121-6049
1.Thrownobject
hazard—keepbystanders
awayfromthemachine.
3.Cutting/dismemberment
hazardofhandorfoot,
mowerblade—keephands
awayfrommovingparts.
2.Thrownobjecthazard,
mower—donotoperate
themowerwithguardsor
shieldsremoved.
10
117-0454
1.Tractioncontrol
3.Slow
5.Reverse
7.Operatorpresenceswitch
2.Fast4.Neutral
6.PowerTake-off
(PTO)—disengage
117-3626
1.Warning—readtheOperator'sManual.5.Thrownobjecthazard—keepbystandersasafedistancefrom
themachine.
2.Warning—donotoperatethismachineunlessyouaretrained.6.Warning—engagetheparkingbrake,stoptheengine
andremovethesparkplugwirebeforeperformingany
maintenanceonthemachine.
3.Thrownobjecthazard—keepdeectorinplace.
7.Warning—engagetheparkingbrakeandstoptheengine
beforeleavingthemachine.
4.Cutting,dismembermenthazardofhandorfoot—stayaway
frommovingpartsandkeepallguardsandshieldsinplace.
8.Slidingandlossofcontrolhazard—donotoperatethe
machineneardrop-offsorwater;keepasafedistancefrom
drop-offs.
0
0000
0000
0000
00
00
00
00
00
00
00
00
00
00
125-4679
1.Parkingbrake—disengaged5.Enginespeed
2.Parkingbrake—engaged
6.Slow
3.PTO—engaged7.Continuousvariablesetting
4.PTO—disengaged
8.Fast
11
ProductOverview
G020528
7
8
9
10
11
Figure3
1.Side-dischargechute7.Operatorcushion
2.Battery
8.Platform(downposition)
3.Engine9.Hydraulictank
4.Fueltank10.Mowerdeck
5.Controls
11.Frontcasterwheel
6.Motion-controllevers
Controls
Becomefamiliarwithallthecontrols(Figure4)beforeyou
starttheengineandoperatethemachine.
1
7
2
8
3
9
4
10
5
11
6
G020529
Figure4
1.Fuelcap7.Hourmeter
2.Height-of-cutlever8.Choke
3.Blade-controlswitch
(PTO)
9.Ignitionswitch
4.Rightmotion-controllever10.Fuelgauge
5.Leftmotion-controllever
11.Throttlecontrol
6.Parking-brakelever
HourMeter
Thehourmeterrecordsthenumberofhourstheenginehas
operated.Itoperateswhentheengineisrunning.Usethese
timesforschedulingregularmaintenance(Figure5).
FuelGauge
Thefuelgaugeislocatedonthetop,middleofthetank
(Figure4).
Safety-InterlockIndicators
Theblacktrianglesymbolsonthehourmeterindicatewhich
interlockcomponentisinthecorrectposition(Figure5).
Battery-indicatorLight
IftheignitionkeyisturnedtotheOnpositionforafew
seconds,thebatteryvoltagewilldisplayintheareawherethe
hoursarenormallydisplayed.
Thebatterylightturnsonwhentheignitionisturnedon,
andwhenthechargeisbelowthecorrectoperatinglevel
(Figure5).
12
Figure5
1.Safety-interlocksymbols
3.Hourmeter
2.Batterylight
ThrottleControl
ThethrottlecontrolisvariablebetweenFastandSlow.
Choke
Usethechoketostartacoldengine.
Blade-ControlSwitch(PTO)
Theblade-controlswitch(PTO)isusedtoengagethe
electricclutchtodrivethemowerbladeswiththerightside
motion-controlleverinthecenter,unlockedposition.Pull
theswitchuptoengagethebladesandrelease.Todisengage
theblades,pushtheblade-controlswitch(PTO)downor
moveorreleasetherightsidemotion-controlleverintothe
neutral-lockposition.
IgnitionSwitch
Thisswitchisusedtostartthemowerengineandhas3
positions:Off,RunandStart.
Motion-ControlLevers
Themotion-controlleversareusedtodrivethemachine
forward,reverse,andturneitherdirection.
Fuel-ShutoffValve
Closethefuelshut-offvalve(locatedbehindtheoperator
cushionontherighthandsideoffueltank)whentransporting
orstoringthemower.
Attachments/Accessories
AselectionofToroapprovedattachmentsandaccessoriesis
availableforusewiththemachinetoenhanceandexpand
itscapabilities.ContactyourAuthorizedServiceDealeror
Distributororgotowww .Toro.comforalistofallapproved
attachmentsandaccessories.
Specications
Note:Specicationsanddesignaresubjecttochange
withoutnotice.
36-inchmowers:
Widthwithdeectordown131cm(52inches)
Lengthwithplatformdown188cm(74inches)
Lengthwithplatformup155cm(61inches)
Height
122cm(48inches)
Weight
343kg(756lb)
40-inchmowers:
Widthwithdeectordown142cm(56inches)
Lengthwithplatformdown178cm(70inches)
Lengthwithplatformup145cm(57inches)
Height
122cm(48inches)
Weight
351kg(773lb)
13
Operation
AddingFuel
•Forbestresults,useonlyclean,fresh(lessthan30days
old),unleadedgasolinewithanoctaneratingof87or
higher((R+M)/2ratingmethod).
•Ethanol:Gasolinewithupto10%ethanol(gasohol)
or15%MTBE(methyltertiarybutylether)byvolume
isacceptable.EthanolandMTBEarenotthesame.
Gasolinewith15%ethanol(E15)byvolumeisnot
approvedforuse.Neverusegasolinethatcontains
morethan10%ethanolbyvolume,suchasE15
(contains15%ethanol),E20(contains20%ethanol),or
E85(containsupto85%ethanol).Usingunapproved
gasolinemaycauseperformanceproblemsand/orengine
damagewhichmaynotbecoveredunderwarranty.
•Donotusegasolinecontainingmethanol.
•Donotstorefueleitherinthefueltankorfuelcontainers
overthewinterunlessafuelstabilizerisused.
•Donotaddoiltogasoline.
DANGER
Incertainconditions,gasolineisextremely
ammableandhighlyexplosive.Areorexplosion
fromgasolinecanburnyouandothersandcan
damageproperty.
•Fillthefueltankoutdoors,inanopenarea,
whentheengineiscold.Wipeupanygasoline
thatspills.
•Neverllthefueltankinsideanenclosedtrailer.
•Donotllthefueltankcompletelyfull.Add
gasolinetothefueltankuntilthelevelis6to13
mm(1/4to1/2inch)belowthebottomofthe
llerneck.Thisemptyspaceinthetankallows
gasolinetoexpand.
•Neversmokewhenhandlinggasoline,andstay
awayfromanopenameorwheregasoline
fumesmaybeignitedbyaspark.
•Storegasolineinanapprovedcontainerand
keepitoutofthereachofchildren.Neverbuy
morethana30-daysupplyofgasoline.
•Donotoperatewithoutentireexhaustsystemin
placeandinproperworkingcondition.
DANGER
Incertainconditionsduringfueling,static
electricitycanbereleasedcausingasparkwhich
canignitethegasolinevapors.Areorexplosion
fromgasolinecanburnyouandothersandcan
damageproperty.
•Alwaysplacegasolinecontainersontheground
awayfromyourvehiclebeforelling.
•Donotllgasolinecontainersinsideavehicleor
onatruckortrailerbedbecauseinteriorcarpets
orplastictruckbedlinersmayinsulatethe
containerandslowthelossofanystaticcharge.
•Whenpractical,removegas-poweredequipment
fromthetruckortrailerandrefueltheequipment
withitswheelsontheground.
•Ifthisisnotpossible,thenrefuelsuch
equipmentonatruckortrailerfromaportable
container,ratherthanfromagasolinedispenser
nozzle.
•Ifagasolinedispensernozzlemustbeused,
keepthenozzleincontactwiththerimofthe
fueltankorcontaineropeningatalltimesuntil
fuelingiscomplete.
WARNING
Gasolineisharmfulorfatalifswallowed.Long-term
exposuretovaporscancauseseriousinjuryand
illness.
•Avoidprolongedbreathingofvapors.
•Keepfaceawayfromnozzleandgastankor
conditionerbottleopening.
•Avoidcontactwithskin;washoffspillagewith
soapandwater.
UsingStabilizer/Conditioner
Useafuelstabilizer/conditionerinthemachinetoprovide
thefollowingbenets:
•Keepsgasolinefreshduringstorageof90daysorless.
Forlongerstorageitisrecommendedthatthefueltank
bedrained.
•Cleanstheenginewhileitruns
•Eliminatesgum-likevarnishbuildupinthefuelsystem,
whichcauseshardstarting
Important:Donotusefueladditivescontaining
methanolorethanol.
Addthecorrectamountofgasstabilizer/conditionerto
thegas.
Note:Afuelstabilizer/conditionerismosteffective
whenmixedwithfreshgasoline.Tominimizethechance
14
ofvarnishdepositsinthefuelsystem,usefuelstabilizer
atalltimes.
FillingtheFuelTank
Note:Donotllthefueltankcompletelyfull.Fillthefuel
tanktothebottomofthellerneck.Theemptyspaceinthe
tankallowsthegasolinetoexpand.
1.Parkthemachineonlevelground.
2.Shuttheengineoffandsettheparkingbrake.
3.Cleanaroundthefuel-tankcap.
4.Fillthefueltanktothebottomofthellerneck.
Ensurethereisemptyspaceinthetanktoallowthe
gasolinetoexpand(Figure6).
2
4
3
G012565
1
5
Figure6
CheckingtheEngine-OilLevel
Beforeyoustarttheengineandusethemachine,checktheoil
levelintheenginecrankcase;referto(page).
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
BreakinginaNewMachine
Newenginestaketimetodevelopfullpower.Mowerdecks
anddrivesystemshavehigherfrictionwhennew,placing
additionalloadontheengine.Allow40to50hoursof
break-intimefornewmachinestodevelopfullpowerand
bestperformance.
ThinkSafetyFirst
Carefullyreadallthesafetyinstructionsanddecalsinthe
safetysection.Knowingthisinformationcouldhelpyouor
anybystandersavoidinjury.
Theuseofprotectiveequipmentforeyes,hearing,feetand
headisrecommended.
CAUTION
Thismachineproducessoundlevelsinexcessof
85dBAattheoperator'searandcancausehearing
lossthroughextendedperiodsofexposure.
Wearhearingprotectionwhenoperatingthis
machine.
Theuseofprotectiveequipmentforeyes,ears,feet,andhead
isrecommended.
G009027
1
2
Figure7
1.Wearsafetyglasses
2.Wearhearingprotection
OperatingtheParkingBrake
Alwayssettheparkingbrakewhenyoustopthemachineor
leaveitunattended.Beforeeachuse,checktheparkingbrake
forproperoperation.
Iftheparkingbrakedoesnotholdsecurely,adjustit;referto
AdjustingtheBrakes(page44).
CAUTION
Childrenorbystandersmaybeinjuredifthey
moveorattempttooperatethemachinewhileitis
unattended.
Alwaysremovetheignitionkeyandsettheparking
brakewhenleavingthemachineunattended,even
ifjustforafewminutes.
15
SettingtheParkingBrake
Pulltheparking-brakeleverrearwardtotheengagedposition
(Figure8).
Figure8
1.Parkingbrakeengaged2.Parkingbrakereleased
ReleasingtheParkingBrake
Pushtheparking-brakeleverforward.
Operatingthe
Mower-Blade-ControlSwitch
(PTO)
Theblade-controlswitch(PTO)isusedinconjunctionwith
therightsidemotion-controllevertoengageanddisengage
themowerblades.
EngagingtheMowerBlades(PTO)
1.Toengagethemowerblades,movetherightside
motion-controllevertothecenter,unlockedposition.
2.Pulltheblade-controlswitch(PTO)upandreleaseit
whileholdingdowntherightsidemotion-controllever
inthecenter,unlockedposition.
G008945
Figure9
DisengagingtheMowerBlades(PTO)
Thefollowingaretwooptionsfordisengagingthemower
blades.
•Pushtheblade-controlswitch(PTO)downtotheOff
position(Figure10).
g012782
Figure10
•Movethemotion-controlleverstoneutralandmove
therightsidemotion-controlleverintotheneutral-lock
position(Figure11).
g012895
Figure11
OperatingtheThrottle
ThethrottlecontrolisvariablebetweenFastandSlow
positions(Figure12).
AlwaysusetheFastpositionwhenturningonthemower
deckwiththeblade-controlswitch(PTO).
G008946
Figure12
OperatingtheChoke
Usethechoketostartacoldengine.
1.Iftheengineiscold,usethechoketostarttheengine.
16
2.Pulluponthechokeknobtoengagethechokebefore
usingtheignitionswitch(Figure13).
3.Pushdownonthechoketodisengagethechokeafter
theenginehasstarted(Figure13).
G008959
1
2
Figure13
1.Onposition2.Offposition
OperatingtheIgnitionSwitch
1.TurntheignitionkeytotheStartposition(Figure14).
Note:Whentheenginesstarts,releasethekey.
Important:Donotengagestarterformorethan5
secondsatatime.Iftheenginefailstostartallow
a15secondcool-downperiodbetweenattempts.
Failuretofollowtheseinstructionscanburnout
thestartermotor.
Note:Additionalstartingcyclesmayberequired
whenstartingtheengineforthersttimeafterthefuel
systemhasbeenwithoutfuelcompletely.
START
RUN
ST OP
G008947
Figure14
2.Turntheignitionkeytothestoppositiontostopthe
engine.
UsingtheFuel-ShutoffValve
Thefuelshut-offvalveislocatedbehindtherightsideofthe
operatorcushion.
Closethefuelshut-offvalvefortransport,maintenance,and
storage(Figure15).
Ensurethefuelshut-offvalveisopenwhenstartingthe
engine.
g020864
G008948
1
2
Figure15
1.Onposition2.Offpositon
StartingandStoppingthe
Engine
StartingtheEngine
1.Connectthewirestothesparkplugs.
2.Openthefuelvalve.
3.Movetherightmotion-controllevertoneutrallocked
position.
4.Settheparkingbrake;refertoSettingtheParking
Brake(page16).
5.Movetheblade-controlswitch(PTO)totheOff
position.
6.MovethethrottlelevermidwaybetweentheSlowand
Fastpositions.
Note:Awarmorhotenginemaynotrequirechoking.
17
Figure16
7.TurntheignitionkeytotheStartposition(Figure17).
Whentheenginesstarts,releasethekey.
Important:Donotengagethestarterformore
than5secondsatatime.Iftheenginefailsto
start,allowa15secondcool-downperiodbetween
attempts.Failuretofollowtheseinstructionscan
burnoutthestartermotor.
Note:Additionalstartingcyclesmayberequired
whenstartingtheengineforthersttimeafterthefuel
systemhasbeenwithoutfuelcompletely.
START
RUN
ST OP
G008947
Figure17
1.Offposition3.Startposition
2.Runposition
StoppingtheEngine
CAUTION
Childrenorbystandersmaybeinjuredifthey
moveorattempttooperatethetractorwhileitis
unattended.
Alwaysremovetheignitionkeyandsettheparking
brakewhenleavingthemachineunattended,even
ifjustforafewminutes.
Lettheengineidleatslowthrottle(turtle)for60seconds
beforeturningtheignitionswitchoff.
Figure18
Important:Makesurethefuel-shutoffvalveisclosed
beforetransportingorstoringthemachine,asfuel
leakagemayoccur.Beforestoringthemachine,pull
wireoffsparkplug(s)topreventpossibilityofaccidental
starting.
18
UsingtheSafety-Interlock
System
CAUTION
Ifsafety-interlockswitchesaredisconnectedor
damagedthemachinecouldoperateunexpectedly
causingpersonalinjury.
•Donottamperwiththeinterlockswitches.
•Checktheoperationoftheinterlockswitches
dailyandreplaceanydamagedswitchesbefore
operatingthemachine.
UnderstandingtheSafety-interlock
System
Thesafety-interlocksystemisdesignedtopreventthemower
bladesfromrotatingunless:
•Therightsidemotion-controlleverismovedtothe
center,unlockedposition.
•Theblade-controlswitch(PTO)ispulledon.
Thesafety-interlocksystemisdesignedtostopthemower
bladesifyoumoveorreleasetherightsidemotion-control
leverintotheneutral-lockposition.
Thehourmeterhassymbolstonotifytheuserwhenthe
interlockcomponentisinthecorrectposition.Whenthe
componentisinthecorrectposition,atrianglewilllight
upinthecorrespondingsquare.
Figure19
1.Triangleslightupwhentheinterlockcomponentsareinthe
correctposition
TestingtheSafety-InterlockSystem
ServiceInterval:Beforeeachuseordaily
Testthesafety-interlocksystembeforeyouusethemachine
eachtime.
Note:Ifthesafetysystemdoesnotoperateasdescribed
below,haveanAuthorizedServiceDealerrepairthesafety
systemimmediately.
1.Starttheengine;refertoStartingtheEngine(page17).
2.Settheparkingbrake.
3.Movetherightsidemotion-controllevertothecenter,
unlockedposition.
Note:Thebladesshouldnotrotate.
4.Movethemotion-controlleversforward.
Note:Theengineshouldstoprunning.
5.Starttheengineandreleasetheparkingbrake.
6.Movetherightsidemotion-controllevertothecenter,
unlockedposition.
7.Continueholdingtherightsidemotion-controllever
inthecenter,unlockedposition,pulluponthe
blade-controlswitch(PTO),andrelease.
Note:Theclutchshouldengageandthemower
bladesrotate.
8.Moveorreleasetherightsidemotion-controlleverinto
theneutral-lockposition.
Note:Thebladesshouldstoprotatingandtheengine
continuestorun.
9.Pushtheblade-controlswitchdownandmovethe
rightsidemotion-controllevertothecenter,unlocked
position.
10.Continueholdingtherightsidemotion-controllever
inthecenter,unlockedposition,pulluponthe
blade-controlswitch(PTO),andrelease.
Note:Theclutchshouldengageandthemower
bladesrotate.
11.Pushtheblade-controlswitch(PTO)downtotheOff
position.
Note:Thebladesshouldstoprotating.
12.Withtheenginerunning,pulluptheblade-control
switch(PTO)andreleaseitwithoutholdingrightside
motion-controllevertothecenter,unlockedposition.
Note:Thebladesshouldnotrotate.
19
WARNING
Theoperatorplatformisheavyandmaycause
injurywhenloweringandraisingtheoperator
platform.Theplatformmaysuddenlydropifnot
supportedwhenthelatchpinispulledout.
•Donotputyourhandsorngersinthe
platform-pivotareawhenloweringorraisingthe
operatorplatform.
•Makesuretheplatformissupportedwhenthe
latchpinispulledout.
•Makesurethelatchsecurestheplatformwhen
foldingitintheupposition.Pushittightagainst
thecushionforthelatchpintolockintoplace.
•Keepbystandersawaywhenraisingorlowering
theplatform.
OperatingthePlatform
Themachinecanbeusedwiththeplatformintheupordown
position.Itistheoperator'spreferenceonwhichposition
touse.
OperatingtheMachinewiththe
PlatformUp
Operatingthemachinewiththeplatformupisrecommended
forthefollowing:
•Mowingneardrop-offs
•Mowingsmallareaswherethemachineistoolarge
•Areaswithlow ,over-hangingbranchesorobstacles
•Loadingthemachinefortransport
•Drivingupslopes
Toraisetheplatform,pullthebackoftheplatformupsothat
thelatchpinandknoblockitintoplace.Pushittightagainst
thecushionforthelatchpintolockitintoplace.
OperatingtheMachinewiththe
PlatformDown
Operatingthemachinewiththeplatformdownis
recommendedforthefollowing:
•Mowingmostareas
•Drivingacrossslopes
•Drivingdownslopes
Tolowertheplatform,pushtheplatformforwardagainstthe
cushiontoreleasepressureonthelatchpin,thenpullthe
knobout,andlowertheplatform(Figure20).
Figure20
1.Platformup
3.Pulltheknobouttorelease
theplatform.
2.Platformdown
DrivingForwardorBackward
Thethrottlecontrolregulatestheenginespeedasmeasured
inrpm(revolutionsperminute).Placethethrottlecontrolin
theFastpositionforbestperformance.Alwaysoperateinthe
full-throttlepositionwhenmowing.
CAUTION
Machinecanspinveryrapidly.Operatormaylose
controlofmachineandcausepersonalinjuryor
damagetomachine.
Slowthemachinedownbeforemakingsharpturns.
20
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Toro GrandStand Mower, With 40in TURBO FORCE Cutting Unit User manual

GrandStand Mower, With 40in TURBO FORCE Cutting Unit
Toro
Brand
Toro
Model
GrandStand Mower, With 40in TURBO FORCE Cutting Unit
Category
Lawnmowers
Type
User manual
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