Toro TimeCutter ZS 5000 Riding Mower User manual

TimeCutter ZS 5000 Riding Mower
Toro
Brand
Toro
Model
TimeCutter ZS 5000 Riding Mower
Category
Lawnmowers
Type
User manual

This manual is also suitable for

FormNo.3409-396RevA
TimeCutter
®
ZS4200TorZS5000
RidingMower
ModelNo.74657—SerialNo.400000000andUp
ModelNo.74661—SerialNo.400000000andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3409-396*A
ThisproductcomplieswithallrelevantEuropeandirectives;
fordetails,pleaseseetheseparateproductspecicDeclaration
ofConformity(DOC)sheet.
GrossHorsepower
Thegrossornethorsepowerofthisenginewaslaboratory
ratedbytheenginemanufacturerinaccordancewiththe
SocietyofAutomotiveEngineers(SAE)J1940.Ascongured
tomeetsafety,emission,andoperatingrequirements,
theactualenginetorqueonthisclassofmowerwillbe
signicantlylower.
Gotowww.Toro.comtoviewspecicationsonyourmower
model.
Important:IfyouareusingamachinewithaToro
engineabove1500m(5,000ft)foracontinuousperiod,
ensurethattheHighAltitudeKithasbeeninstalledso
thattheenginemeetsCARB/EPAemissionregulations.
TheHighAltitudeKitincreasesengineperformance
whilepreventingspark-plugfouling,hardstarting,and
increasedemissions.Onceyouhaveinstalledthekit,
attachthehigh-altitudelabelnexttotheserialdecal
onthemachine.ContactanyAuthorizedToroService
DealertoobtaintheproperHighAltitudeKitand
high-altitudelabelforyourmachine.Tolocateadealer
convenienttoyou,accessourwebsiteatwww.Toro.com
orcontactourToroCustomerCareDepartmentatthe
number(s)listedinyourEmissionControlWarranty
Statement.
Removethekitfromtheengineandrestoretheengine
toitsoriginalfactorycongurationwhenrunningthe
engineunder1500m(5,000ft).Donotoperateanengine
thathasbeenconvertedforhigh-altitudeuseatlower
altitudes;otherwise,youcouldoverheatanddamage
theengine.
Ifyouareunsurewhetherornotyourmachinehasbeen
convertedforhigh-altitudeuse,lookforthefollowing
label(Figure3).
decal127-9363
Figure3
Introduction
Thismachineisaride-on,rotary-bladeintendedtobeused
byhomeownersinresidentialapplications.Itisprimarily
designedforcuttinggrassonwell-maintainedlawns.Itisnot
designedforcuttingbrush,mowinggrassandothergrowth
alongsidehighways,orforagriculturaluses.
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comforproduct
safetyandoperationtrainingmaterials,accessoryinformation,
helpndingadealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.
g188142
Figure1
Undertheseat
1.Modelandserial-numberplate
Writetheproductmodelandserialnumbersinthespace
below:
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafety-alertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
©2016—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
g000502
Figure2
1.Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
Contents
Safety...........................................................................4
GeneralSafety.........................................................4
SlopeIndicator.......................................................5
SafetyandInstructionalDecals.................................6
ProductOverview.........................................................12
Controls...............................................................12
BeforeOperation......................................................13
BeforeOperationSafety..........................................13
RecommendedFuel................................................14
UsingStabilizer/Conditioner...................................14
FillingtheFuelTank...............................................14
CheckingtheEngine-OilLevel.................................15
BreakinginaNewMachine......................................15
ThinkSafetyFirst...................................................15
UsingtheSafety-InterlockSystem.............................16
PositioningtheSeat................................................16
AdjustingtheMotion-ControlLevers........................16
ConvertingtoSideDischarge...................................17
DuringOperation.....................................................20
DuringOperationSafety.........................................20
OperatingtheMowerBlade-ControlSwitch
(PTO)...............................................................21
OperatingtheThrottle............................................21
OperatingtheChoke...............................................21
OperatingtheIgnitionSwitch..................................22
StartingandShuttingOfftheEngine.........................22
UsingtheMotion-ControlLevers.............................23
DrivingtheMachine...............................................23
StoppingtheMachine.............................................24
AdjustingtheHeightofCut.....................................25
AdjustingtheAnti-ScalpRollers...............................25
UsingtheSideDischarge.........................................26
OperatingTips......................................................26
AfterOperation........................................................27
AfterOperationSafety............................................27
PushingtheMachinebyHand..................................27
TransportingtheMachine........................................28
LoadingtheMachine..............................................29
Maintenance.................................................................30
RecommendedMaintenanceSchedule(s)......................30
Pre-MaintenanceProcedures......................................31
MaintenanceandStorage.........................................31
RaisingtheSeat......................................................31
ReleasingtheMower-DeckCurtain...........................31
Lubrication...............................................................32
GreasingtheBearings.............................................32
EngineMaintenance..................................................32
EngineSafety.........................................................32
ServicingtheAirCleaner.........................................32
ServicingtheEngineOil..........................................33
ServicingtheSparkPlug..........................................36
CleaningtheCoolingSystem....................................37
FuelSystemMaintenance...........................................37
ReplacingtheIn-LineFuelFilter...............................37
ElectricalSystemMaintenance....................................38
ElectricalSystemSafety...........................................38
3
ServicingtheBattery...............................................38
ServicingtheFuses.................................................40
DriveSystemMaintenance.........................................40
CheckingtheTirePressure......................................40
ReleasingtheElectricBrake.....................................41
MowerMaintenance...................................................41
ServicingtheCuttingBlades.....................................41
LevelingtheMowerDeck........................................43
RemovingtheMowerDeck.....................................45
InstallingtheMowerDeck.......................................46
ReplacingtheGrassDeector..................................47
MowerBeltMaintenance............................................48
InspectingtheBelts................................................48
ReplacingtheMower-DeckBelt...............................48
Cleaning...................................................................49
WashingtheUndersideoftheMower........................49
Storage........................................................................50
CleaningandStorage..............................................50
Troubleshooting...........................................................52
Schematics...................................................................54
Safety
ThismachinehasbeendesignedinaccordancewithENISO
5395:2013.
GeneralSafety
Thisproductiscapableofamputatinghandsandfeetand
ofthrowingobjects.Alwaysfollowallsafetyinstructionsto
avoidseriouspersonalinjury.
Usingthisproductforpurposesotherthanitsintendeduse
couldprovedangeroustoyouandbystanders.
•ReadandunderstandthecontentsofthisOperator’sManual
beforeyoustarttheengine.Ensurethateveryoneusing
thisproductknowshowtouseitandunderstandsthe
warnings.
•Donotputyourhandsorfeetnearmovingcomponents
ofthemachine.
•Donotoperatethemachinewithoutallguardsandother
safetyprotectivedevicesinplaceandworkingonthe
machine.
•Keepclearofanydischargeopening.Keepbystandersa
safedistanceawayfromthemachine.
•Keepchildrenoutoftheoperatingarea.Neverallow
childrentooperatethemachine.
•Stopthemachineandshutofftheenginebeforeservicing,
fueling,oruncloggingthemachine.
Improperlyusingormaintainingthismachinecanresult
ininjury.Toreducethepotentialforinjury,complywith
thesesafetyinstructionsandalwayspayattentiontothe
safety-alertsymbol,whichmeansCaution,Warning,or
Danger—personalsafetyinstruction.Failuretocomplywith
theseinstructionsmayresultinpersonalinjuryordeath.
Youcanndadditionalitemsofsafetyinformationintheir
respectivesectionsthroughoutthismanual.
4
SlopeIndicator
G01 1841
g011841
Figure4
Thispagemaybecopiedforpersonaluse.
1.Themaximumslopeyoucansafelyoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslope
ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline
tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge
5
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedormissing.
decal93-7009
93-7009
1.Warning—donotoperatethemowerwiththedeectorup
orremoved;keepthedeectorinplace.
2.Cutting/dismembermenthazardofhandorfoot,mower
blade—stayawayfrommovingparts.
decaloemmarkt
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.
decal99-3943
99-3943
ForModelswith127cm(50inch)Decks
1.Engine
decal105-7015
105-7015
ForModelswith107cm(42inch)Decks
decal106-8717
106-8717
1.Readtheinstructionsbeforeservicingorperforming
maintenance.
2.Checktirepressureevery25operatinghours.
3.Greaseevery25operatinghours.
4.Engine
6
decal112-9840
112-9840
ForModelswith127cm(50inch)Decks
1.ReadtheOperator's
Manual.
3.Removetheignitionkey
andreadtheinstructions
beforeservicingor
performingmaintenance.
2.Heightofcut
decal119-8814
119-8814
1.Parkingposition4.Neutral
2.Fast5.Reverse
3.Slow
decal119-8815
119-8815
1.Parkingposition4.Neutral
2.Fast5.Reverse
3.Slow
decal120-5469
120-5469
ForModelswith107cm(42inch)Decks
1.Heightofcut
decal120-5470
120-5470
ForModelswith127cm(50inch)Decks
1.Heightofcut
7
decal121-2989b
121-2989
1.Bypassleverpositionfor
pushingthemachine
2.Bypassleverpositionfor
operatingthemachine
decal131-1097
131-1097
1.Oildrain
131-3948
decal131-3948
131-3948
1.Slow
3.Fast
2.Towing
decalbatterysymbols
BatterySymbols
Someorallofthesesymbolsareonyourbattery.
1.Explosionhazard
6.Keepbystandersasafe
distanceawayfromthe
battery.
2.Nore,opename,or
smoking
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries.
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection.9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard.
decal132-0872
132-0872
1.Thrownobject
hazard—keepbystanders
awayfromthemachine.
3.Severinghazardofhand
orfoot—keepawayfrom
movingparts.
2.Thrownobjecthazard,
raisedbafe—donot
operatethemachinewith
anopendeck;usea
baggerorabafe.
4.Entanglement
hazard—keepaway
frommovingparts;keep
allguardsandshieldsin
place.
8
decal121-0772
121-0772
ForModelswith107cm(42inch)Decks
1.Fast
4.Choke
2.Continuous-variablesetting5.Powertakeoff(PTO),blade-controlswitch
3.Slow
9
decal121-0773
121-0773
ForModelswith127cm(50inch)Decks
1.Fast
4.Choke
2.Continuous-variablesetting5.Powertakeoff(PTO),blade-controlswitch
3.Slow
10
decal132-0869
132-0869
1.Warning—readthe
Operator'sManual.
3.Cuttinghazardofhand,
mowerblade;pinching
hazardofhand,belt—keep
handsandfeetawayfrom
movingparts;keepall
guardsandshieldsinplace.
5.Ramptipping
hazard—whenloading
ontoatrailer,donotuse
dualramps;onlyusea
singlerampwideenough
forthemachineandthat
hasaninclinelessthan
15degrees;backupthe
ramp(inreverse)anddrive
forwardofftheramp.
7.Tippinghazardon
slopes—donotuseon
slopesnearopenwater;do
notuseonslopesgreater
than15degrees.
2.Warning—beforeservicing,
engagetheparkingbrake,
removethekeyandthe
sparkplugconnection.
4.Thrownobject
hazard—keepbystanders
awayfromthemachine;
removedebrisfromthe
areabeforemowing;keep
thedeectorshielddown.
6.Bodilyharmhazard—no
riders;lookbehindyou
whenmowinginreverse.
11
ProductOverview
g027829
Figure5
1.Height-of-cutlever
5.Mowerdeck9.Fuel-tankcap13.Rear-drivewheel
2.Motion-controllevers6.Anti-scalproller10.Engine14.Engineguard
3.Operatorseat
7.Frontcasterwheel
11.Controlpanel
4.SmartSpeed™lever
8.Footrest
12.Deector
Controls
BecomefamiliarwithallthecontrolsinFigure5andFigure6
beforeyoustarttheengineandoperatethemachine.
g032603
Figure6
Controlpanel
1.Throttle3.Blade-controlswitch
(powertakeoff)
2.Choke
4.Ignitionswitch
IgnitionSwitch
Usethisswitchtostartthemowerengine.Ithas3positions:
START,RUN,andOFF.
ChokeControl
Usethechoketostartacoldengine.Pullthechokeknob
uptoengageit.Pushthechokeknobdowntodisengage
it(Figure6).
ThrottleControl
Thethrottlecontrolstheenginespeed,andithasa
continuous-variablesettingfromtheSLOWtoFASTposition
(Figure6).
Blade-ControlSwitch(PowerTakeoff)
Theblade-controlswitch,representedbyapower-takeoff
(PTO)symbol,engagesanddisengagespowertothemower
blades(Figure6).
12
Motion-ControlLevers
Usethemotion-controlleverstodrivethemachineforward,
reverse,andturneitherdirection.
ParkPosition
Movethemotion-controlleversoutwardfromthecenter
tothePARKpositionwhenexitingthemachine(Figure5).
Alwayspositionthemotion-controlleversintothePARK
positionwhenyoustopthemachineorleaveitunattended.
SmartSpeed™ControlSystemLever
TheSmartSpeed™Control-Systemlever,locatedbelowthe
operatingposition,givesyouachoicetodrivethemachineat
3speedranges—trim,tow,andmow(Figure5).
Fuel-PresenceWindow
Youcanusethefuelwindow ,locatedontheleftsideofthe
machine,toverifythepresenceoffuelinthetank(Figure7).
G014521
1
g014521
Figure7
1.Fuel-presencewindow
Height-of-CutLever
Usetheheight-of-cutlevertolowerandraisethedeckfrom
theseatedposition.Movingtheleverup(towardyou)raises
thedeckfromthegroundandmovingtheleverdown(away
fromyou)lowersthedecktowardtheground.Adjustthe
height-of-cutonlywhilethemachineisnotmoving(Figure5).
Attachments/Accessories
AselectionofToroapprovedattachmentsandaccessoriesis
availableforusewiththemachinetoenhanceandexpand
itscapabilities.ContactyourAuthorizedServiceDealeror
Distributororgotowww .Toro.comforalistofallapproved
attachmentsandaccessories.
Operation
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
BeforeOperation
BeforeOperationSafety
GeneralSafety
•Neverallowchildrenoruntrainedpeopletooperateor
servicethemachine.Localregulationsmayrestrictthe
ageoftheoperator.Theownerisresponsiblefortraining
alloperatorsandmechanics.
•Becomefamiliarwiththesafeoperationoftheequipment,
operatorcontrols,andsafetysigns.
•Knowhowtostopthemachineandenginequickly.
•Checkthatoperator-presencecontrols,safetyswitches,
andshieldsareattachedandfunctioningproperly.Donot
operatethemachineunlesstheyarefunctioningproperly.
•Beforemowing,alwaysinspectthemachinetoensurethat
theblades,bladebolts,andcuttingassembliesareingood
workingcondition.Replacewornordamagedbladesand
boltsinsetstopreservebalance.
•Inspecttheareawhereyouwillusethemachineand
removeallobjectsthatthemachinecouldthrow .
•Evaluatetheterraintodeterminetheappropriate
equipmentandanyattachmentsoraccessoriesrequiredto
operatethemachineproperlyandsafely.
FuelSafety
•Toavoidpersonalinjuryorpropertydamage,useextreme
careinhandlingfuel.Fuelvaporsareammableand
explosive.
•Extinguishallcigarettes,cigars,pipes,andothersources
ofignition.
•Useonlyanapprovedfuelcontainer.
•Donotremovethefuelcaporaddfueltothefueltank
whiletheengineisrunningorwhilehot.
•Donotrefuelthemachineindoors.
•Donotstorethemachineorfuelcontainerwherethere
isanopename,spark,orpilotlight,suchasonawater
heateroronotherappliances.
•Donotllcontainersinsideavehicleoronatruckor
trailerbedwithaplasticliner.Alwaysplacecontainerson
theground,awayfromyourvehiclebeforelling.
•Removetheequipmentfromthetruckortrailerand
refuelitwhileitisontheground.Ifthisisnotpossible,
thenrefuelfromaportablecontainerratherthana
fuel-dispensernozzle.
•Donotoperatethemachinewithouttheentireexhaust
systeminplaceandinproperworkingcondition.
13
•Keepthefuel-dispensernozzleincontactwiththerimof
thefueltankorcontaineropeningatalltimesuntilfueling
iscomplete.Donotuseanozzlelock-opendevice.
•Ifyouspillfuelonyourclothing,changeyourclothing
immediately.Wipeupanyfuelthatspills.
•Neveroverllthefueltank.Replacethefuelcapand
tightenitsecurely.
•Storefuelinanapprovedcontainerandkeepitoutofthe
reachofchildren.Neverbuymorethana30-daysupply
offuel.
•Donotllthefueltankcompletelyfull.Addfueltothe
fueltankuntilthelevelis6to13mm(1/4to1/2inch)
belowthebottomofthellerneck.Thisemptyspacein
thetankallowsfueltoexpand.
–Avoidprolongedbreathingofvapors.
–Keepyourfaceawayfromthenozzleandgastank
opening.
–Avoidcontactwithskin;washoffspillswithsoapand
water.
RecommendedFuel
•Forbestresults,useonlyclean,fresh(lessthan30days
old),unleadedgasolinewithanoctaneratingof87or
higher((R+M)/2ratingmethod).
•Ethanol:Gasolinewithupto10%ethanol(gasohol)
or15%MTBE(methyltertiarybutylether)byvolume
isacceptable.EthanolandMTBEarenotthesame.
Gasolinewith15%ethanol(E15)byvolumeisnot
approvedforuse.Neverusegasolinethatcontains
morethan10%ethanolbyvolume,suchasE15
(contains15%ethanol),E20(contains20%ethanol),or
E85(containsupto85%ethanol).Usingunapproved
gasolinemaycauseperformanceproblemsand/orengine
damagewhichmaynotbecoveredunderwarranty.
•Donotusegasolinecontainingmethanol.
•Donotstorefueleitherinthefueltankorfuelcontainers
overthewinterunlessyouuseafuelstabilizer.
•Donotaddoiltogasoline.
UsingStabilizer/Conditioner
Useafuelstabilizer/conditionerinthemachinetoprovide
thefollowingbenets:
•Keepsfuelfreshduringstorageof90daysorless(drain
thefueltankwhenstoringthemachineformorethan
90days)
•Cleanstheenginewhileitruns
•Eliminatesgum-likevarnishbuildupinthefuelsystem,
whichcauseshardstarting
Important:Donotusefueladditivescontaining
methanolorethanol.
Addthecorrectamountoffuelstabilizer/conditioner
tothefuel.
Note:Afuelstabilizer/conditionerismosteffective
whenmixedwithfreshfuel.Tominimizethechanceof
varnishdepositsinthefuelsystem,usefuelstabilizerat
alltimes.
FillingtheFuelTank
1.Parkthemachineonlevelground.
2.Shutofftheengineandengagetheparkingbrake.
3.Cleanaroundthefuel-tankcap.
4.Fillthefueltanktothebottomofthellerneck(Figure
8).
Note:Donotllthefueltankcompletelyfull.The
emptyspaceinthetankallowsthefueltoexpand.
g027243
A
B
E
D
C
g027243
Figure8
14
CheckingtheEngine-OilLevel
Beforeyoustarttheengineandusethemachine,check
theoillevelintheenginecrankcase;refertoCheckingthe
Engine-OilLevel(page33).
BreakinginaNewMachine
Newenginestaketimetodevelopfullpower.Mowerdecks
anddrivesystemshavehigherfrictionwhennew ,placing
additionalloadontheengine.Allow40to50hoursof
break-intimefornewmachinestodevelopfullpowerand
bestperformance.
ThinkSafetyFirst
Pleasereadallsafetyinstructionsandsymbolsinthesafety
section.Knowingthisinformationcouldhelpyouor
bystandersavoidinjury.
DANGER
Operatingthemachineonwetgrassorsteepslopes
cancauseslidingandlossofcontrol.
•Donotoperateonslopesgreaterthan15degrees.
•Reducespeedanduseextremecautionon
slopes.
•Donotoperatethemachinenearwater.
DANGER
Wheelsdroppingoveredgescancauserollovers,
whichmayresultinseriousinjury,death,or
drowning.
Donotoperatethemachineneardrop-offs.
g000513
Figure9
1.SafeZone—usethe
machinehereonslopes
lessthan15degreesor
atareas.
3.Water
2.DangerZone—usea
walk-behindmowerand/or
ahandtrimmeronslopes
greaterthan15degrees,
neardrop-offsandwater.
CAUTION
Thismachineproducessoundlevelsinexcessof
85dBAattheoperator’searandcancausehearing
lossthroughextendedperiodsofexposure.
Wearhearingprotectionwhenoperatingthis
machine.
Useprotectiveequipmentforyoureyes,ears,hands,feet,
andhead.
G009027
1
2
g009027
Figure10
1.Weareyeprotection.2.Wearhearingprotection.
15
UsingtheSafety-Interlock
System
WARNING
Ifthesafety-interlockswitchesaredisconnectedor
damaged,themachinecouldoperateunexpectedly,
causingpersonalinjury.
•Donottamperwiththeinterlockswitches.
•Checktheoperationoftheinterlockswitches
dailyandreplaceanydamagedswitchesbefore
operatingthemachine.
UnderstandingtheSafety-Interlock
System
Thesafety-interlocksystemisdesignedtopreventtheengine
fromstartingunless:
•Theblade-controlswitch(PTO)isdisengaged.
•Themotion-controlleversareinthePARKposition.
Thesafety-interlocksystemalsoisdesignedtoshutoffthe
enginewheneverthecontrolleversareoutofthePARK
positionandyourisefromtheseat.
TestingtheSafety-InterlockSystem
Testthesafety-interlocksystembeforeyouusethemachine
eachtime.Ifthesafetysystemdoesnotoperateasdescribed
below,haveanAuthorizedServiceDealerrepairthesafety
systemimmediately.
1.Sitontheseat,movethemotion-controlleversinthe
PARKposition,andmovetheblade-controlswitchto
theONposition.Trystartingtheengine;theengine
shouldnotcrank.
2.Sitontheseatandmovetheblade-controlswitchto
theOFFposition.Moveeithermotion-controlleverto
thecenter,unlockedposition.Trystartingtheengine;
theengineshouldnotcrank.Repeatwiththeother
motion-controllever.
3.Sitontheseat,movetheblade-controlswitchtothe
OFFposition,andlockthemotion-controlleversin
thePARKposition.Starttheengine.Whiletheengine
isrunning,engagetheblade-controlswitch,andrise
slightlyfromtheseat;theengineshouldshutoff.
4.Sitontheseat,movetheblade-controlswitchtothe
OFFposition,andlockthemotion-controlleversinthe
PARKposition.Starttheengine.Whiletheengineis
running,movethemotion-controlleverstothecenter,
unlockedposition,engagetheblade-controlswitch,and
riseslightlyfromtheseat;theengineshouldshutoff.
PositioningtheSeat
g027249
B
C
A
g027249
Figure11
AdjustingtheMotion-Control
Levers
AdjustingtheHeight
Youcanadjustthemotion-controllevershigherorlowerfor
maximumcomfort(Figure12).
g027252
B
A
g027252
Figure12
16
AdjustingtheTilt
Youcanadjustthemotion-controlleversforwardorrearward
foryourcomfort.
1.Loosentheupperboltholdingthecontrollevertothe
control-armshaft.
2.Loosenthelowerboltjustenoughtopivotthecontrol
leverforwardorrearward(Figure12).
3.Tightenbothboltstosecurethecontrolleverinthe
newposition.
4.Repeattheadjustmentfortheothercontrollever.
ConvertingtoSideDischarge
Machineswith107cm(42-inch)Mower
DecksOnly
Themowerdeckandmowerbladesshippedwiththismachine
weredesignedforoptimummulchingandsidedischarge
performance.
RemovingtheDischargeCoverforSide-Discharging
1.Parkthemachineonalevelsurfaceanddisengagethe
blade-controlswitch.
2.Ensurethattheparkingbrakeisengaged,shutoffthe
engine,removethekey,andwaitforallmovingpartsto
stopbeforeleavingtheoperatingposition.
3.Removethe2boltsandnutsthatsecurethedischarge
covertothemower(Figure13).
G009660
1
2
3
4
5
g009660
Figure13
1.Capnut(1/4inch)
4.Rotatethecoverup
2.Dischargecover5.Removethecover
3.Bolt(1/4x2-1/2inches)
4.Removethedischargecover.
5.Liftupthegrassdeector,andlocatethelocknuton
thedeectorpivotrod.
6.Removetheexistingthinnut(3/8inch).
7.Installthecutoffbafetotheexposedpivotrod
(Figure14).
Note:Usetheexistingthinnut(3/8inch)tosecure
thebafetothemower.
Note:Thecutoffbafewasshippedwiththemachine
asaloosepart.
G005667
1
2
3
g005667
Figure14
1.Pivotrod
3.Existingthinnut(3/8inch)
2.Cutoffbafe(originally
shippedwiththemachine)
8.Torquethefastenerto7to9N∙m(14to18ft-lb).
9.Lowerthegrassdeectoroverthedischargeopening
Important:Ensurethatthemowerhasahinged
grassdeectorthatdispersesclippingstotheside
anddowntowardtheturf,whileinside-discharge
mode.
InstallingtheDischargeCoverforMulching
1.Parkthemachineonalevelsurfaceanddisengagethe
blade-controlswitch.
2.Ensurethattheparkingbrakeisengaged,shutoffthe
engine,removethekey,andwaitforallthemoving
partstostopbeforeleavingtheoperatingposition.
3.Removethecutoffbafefromthemowerdeck(Figure
14).
4.Liftthegrassdeectorandslidethetabsontopofthe
dischargecoverunderthegrassdeectorretainingrod.
5.Rotatethedischargecoverdownovertheopening,and
ontothelowerlipofthemower(Figure15).
17
g005652
Figure15
1.Dischargecover
3.Bolt(1/4x2-1/2inches)
2.Capnut(1/4inch)
6.Securethedischargecovertothelowerlipofthe
mowerwith2bolts(1/4x2-1/2inches)and2capnuts
(1/4inch)asshowninFigure15.
Note:Donotovertightenthenuts;thiscoulddistort
thecoverandcausebladecontact.
Machineswith127cm(50-inch)Mower
DecksOnly
Themowerdeckandmowerbladesshippedwiththismachine
weredesignedforoptimummulchingandsidedischarge
performance.
RemovingtheRightBafeforSide-Discharging
1.Parkthemachineonalevelsurfaceanddisengagethe
blade-controlswitch.
2.Ensurethattheparkingbrakeisengaged,shutoffthe
engine,removethekey,andwaitforallmovingpartsto
stopbeforeleavingtheoperatingposition.
3.Removetherightmowerblade;refertoRemovingthe
Blades(page43).
4.Removethe2knobsandcurvedwashersthatsecure
therightbafetothemower(Figure16).
g005655
Figure16
1.Knob
3.Bafestudcomingthrough
themower
2.Curvedwasher
5.Removetherightbafeandlowerthegrassdeector
overthedischargeopeningasshowninFigure16and
Figure17.
g024261
Figure17
1.Rightbafe
3.Dischargeopening
2.Curvedwasherandknob
6.Installfastenersintotheholesinthetopofthemower
topreventyingdebris.
18
WARNING
Openholesinthemowerexposeyouand
otherstothrowndebristhatcancausesevere
injury.
•Neveroperatethemowerwithouthardware
mountedinallholesinthemowerhousing.
•Installthehardwareinthemountingholes
whenyouremovethemulchingbafe.
7.Installtherightmowerblade;refertoInstallingthe
Blades(page43).
8.Liftupthegrassdeector.Install2bolts(5/16x3/4
inch)tothe2holesalongthedeckcutout.
9.Installthecutoffbafetothemowerdeck(Figure18).
Note:Usethe2locknuts(5/16inch)tosecurethe
bafetothemowerdeck.
Note:Thecutoffbafewasshippedwiththemachine
asaloosepart.
G015321
1
2
3
g015321
Figure18
1.Bolt(5/16x3/4inch)3.Locknut(5/16inch)
2.Cutoffbafe
10.Torquethefastenersto7to9N∙m(14to18ft-lb).
11.Lowerthegrassdeectoroverthedischargeopening.
Important:Ensurethatthemowerhasahinged
grassdeectorthatdispersesclippingstotheside
anddowntowardtheturf,whileinside-discharge
mode.
InstallingtheRightBafeforMulching
1.Parkthemachineonalevelsurfaceanddisengagethe
blade-controlswitch.
2.Ensurethattheparkingbrakeisengaged,shutoffthe
engine,removethekey,andwaitforallmovingpartsto
stopbeforeleavingtheoperatingposition.
3.Removethecutoffbafefromthemowerdeck(Figure
18).
4.Removetherightmowerblade;refertoRemovingthe
Blades(page43).
5.Slidetherightbafeunderthemowerdeck,andsecure
itusing2knobsandthecurvedwashers(cuppedside
facingthemower)asshowninFigure16andFigure17.
Important:Ensurethatthetabonthefarright
sideoftherightbafeisoutsideofthemowerand
isushwiththemowerwall.
6.Installtherightmowerblade;refertoInstallingthe
Blades(page43).
19
DuringOperation
DuringOperationSafety
GeneralSafety
•Theowner/operatorcanpreventandisresponsiblefor
accidentsthatmaycausepersonalinjuryorproperty
damage.
•Wearappropriateclothing,includingeyeprotection;
slip-resistant,substantialfootwear;andhearing
protection.Tiebacklonghairanddonotwearjewelry.
•Donotoperatethemachinewhileill,tired,orunderthe
inuenceofalcoholordrugs.
•Nevercarrypassengersonthemachineandkeep
bystandersandpetsawayfromthemachineduring
operation.
•Operatethemachineonlyingoodvisibilitytoavoidholes
orhiddenhazards.
•Avoidmowingonwetgrass.Reducedtractioncould
causethemachinetoslide.
•Ensurethatalldrivesareinneutral,theparkingbrake
isengaged,andyouareintheoperatingpositionbefore
youstarttheengine.
•Keepyourhandsandfeetawayfromthecuttingunits.
Keepclearofthedischargeopeningatalltimes.
•Lookbehindanddownbeforebackinguptobesureof
aclearpath.
•Usecarewhenapproachingblindcorners,shrubs,trees,
orotherobjectsthatmayobscureyourvision.
•Donotmowneardrop-offs,ditches,orembankments.
Themachinecouldsuddenlyrolloverifawheelgoes
overtheedgeoriftheedgegivesway.
•Stopthebladeswheneveryouarenotmowing.
•Stopthemachineandinspectthebladesafterstrikingan
objectorifthereisanabnormalvibrationinthemachine.
Makeallnecessaryrepairsbeforeresumingoperation.
•Slowdownandusecautionwhenmakingturnsand
crossingroadsandsidewalkswiththemachine.Always
yieldtheright-of-way.
•Disengagethedrivetothecuttingunitandshutoffthe
enginebeforeadjustingtheheightofcut(unlessyoucan
adjustitfromtheoperatingposition).
•Neverrunanengineinanareawhereexhaustgasesare
enclosed.
•Neverleavearunningmachineunattended.
•Beforeleavingtheoperatingposition(includingtoempty
thecatchersortounclogthechute),dothefollowing:
–Stopthemachineonlevelground.
–Disengagethepowertake-offandlowerthe
attachments.
–Engagetheparkingbrake.
–Shutofftheengineandremovethekey.
–Waitforallmovingpartstostop.
•Donotoperatethemachinewhenthereistheriskof
lightning.
•Donotusethemachineasatowingvehicle.
•Donotchangethegovernorspeedoroverspeedthe
engine.
•UseaccessoriesandattachmentsapprovedbyToroonly.
SlopeSafety
•Slowdownthemachineanduseextracareonhillsides.
Travelupanddownonhillsides.Turfconditionscan
affectthestabilityofthemachine.
•Avoidturningthemachineonslopes.Ifyoumustturnthe
machine,turnitslowlyandgraduallydownhill,ifpossible.
•Donotturnthemachinesharply.Usecarewhenreversing
themachine.
•Useextracarewhileoperatingthemachinewith
attachments;theycanaffectthestabilityofthemachine.
20
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Toro TimeCutter ZS 5000 Riding Mower User manual

TimeCutter ZS 5000 Riding Mower
Toro
Brand
Toro
Model
TimeCutter ZS 5000 Riding Mower
Category
Lawnmowers
Type
User manual
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