Toro TimeCutter ZS 4200S Riding Mower User manual

FormNo.3417-355RevA

TimeCutter

®

ZS3200Sor4200S

RidingMower

ModelNo.74650—SerialNo.401000000andUp

ModelNo.74665—SerialNo.400000000andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)

*3417-355*A

ThisproductcomplieswithallrelevantEuropean

directives;fordetails,pleaseseetheseparateproduct

specicDeclarationofConformity(DOC)sheet.

GrossHorsepower

Thegrossornethorsepowerofthisenginewas

laboratoryratedbytheenginemanufacturerin

accordancewiththeSocietyofAutomotiveEngineers

(SAE)J1940orJ2723.Asconguredtomeet

safety,emission,andoperatingrequirements,the

actualenginetorqueonthisclassofmowerwillbe

signicantlylower.

Gotowww.Toro.comtoviewspecicationsonyour

mowermodel.

Important:IfyouareusingamachinewithaToro

engineabove1500m(5,000ft)foracontinuous

period,ensurethattheHighAltitudeKithasbeen

installedsothattheenginemeetsCARB/EPA

emissionregulations.TheHighAltitudeKit

increasesengineperformancewhilepreventing

spark-plugfouling,hardstarting,andincreased

emissions.Onceyouhaveinstalledthekit,attach

thehigh-altitudelabelnexttotheserialdecalon

themachine.ContactanyAuthorizedToroService

DealertoobtaintheproperHighAltitudeKitand

high-altitudelabelforyourmachine.Tolocate

adealerconvenienttoyou,accessourwebsite

atwww.Toro.comorcontactourToroCustomer

CareDepartmentatthenumber(s)listedinyour

EmissionControlWarrantyStatement.

Removethekitfromtheengineandrestorethe

enginetoitsoriginalfactorycongurationwhen

runningtheengineunder1500m(5,000ft).Do

notoperateanenginethathasbeenconverted

forhigh-altitudeuseatloweraltitudes;otherwise,

youcouldoverheatanddamagetheengine.

Ifyouareunsurewhetherornotyourmachine

hasbeenconvertedforhigh-altitudeuse,lookfor

thefollowinglabel.

decal127-9363

Introduction

Thismachineisaride-on,rotary-bladeintendedtobe

usedbyhomeownersinresidentialapplications.Itis

primarilydesignedforcuttinggrassonwell-maintained

lawns.Itisnotdesignedforcuttingbrush,mowing

grassandothergrowthalongsidehighways,orfor

agriculturaluses.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.

YoumaycontactTorodirectlyatwww.T oro.com

forproductsafetyandoperationtrainingmaterials,

accessoryinformation,helpndingadealer,orto

registeryourproduct.

FortheOperator’sManual,thecompletewarranty

details,ortoregisteryourproduct,usetheQR

codeorvisitwww.Toro.com.Youmayalsocallus

at1-888-384-9939torequestawrittencopyofthe

productwarranty.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DealerorToroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

g188142

Figure1

Undertheseat

1.Modelandserial-numberplate

Writetheproductmodelandserialnumbersinthe

spacebelow:

ModelNo.

SerialNo.

8111LyndaleAvenueSouth

Bloomington,MN55420

2

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafety-alertsymbol

(Figure2),whichsignalsahazardthatmaycause

seriousinjuryordeathifyoudonotfollowthe

recommendedprecautions.

g000502

Figure2

Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

Contents

Safety.......................................................................4

GeneralSafety...................................................4

SlopeIndicator...................................................5

SafetyandInstructionalDecals..........................6

ProductOverview....................................................11

Controls............................................................11

BeforeOperation.................................................13

BeforeOperationSafety...................................13

AddingFuel......................................................13

PerformingDailyMaintenance..........................14

BreakinginaNewMachine..............................14

UsingtheSafety-InterlockSystem....................15

PositioningtheSeat..........................................15

AdjustingtheMotion-ControlLevers.................16

ConvertingtoSideDischarge...........................16

DuringOperation.................................................18

DuringOperationSafety...................................18

OperatingtheMowerBlade-ControlSwitch

(PTO)............................................................20

OperatingtheThrottle.......................................21

StartingtheEngine...........................................21

ShuttingOfftheEngine.....................................22

UsingtheMotion-ControlLevers.......................22

DrivingtheMachine..........................................22

UsingtheSideDischarge.................................24

AdjustingtheHeightofCut...............................24

AdjustingtheAnti-ScalpRollers........................25

OperatingTips.................................................25

AfterOperation....................................................26

AfterOperationSafety......................................26

PushingtheMachinebyHand..........................26

TransportingtheMachine.................................27

Maintenance...........................................................29

RecommendedMaintenanceSchedule(s)...........29

Pre-MaintenanceProcedures..............................30

MaintenanceSafety..........................................30

RaisingtheSeat...............................................30

ReleasingtheMower-DeckCurtain..................30

Lubrication..........................................................31

GreasingtheBearings......................................31

EngineMaintenance...........................................31

EngineSafety...................................................31

ServicingtheAirCleaner..................................31

ServicingtheEngineOil....................................32

ServicingtheSparkPlug...................................35

CleaningtheBlowerHousing............................35

FuelSystemMaintenance...................................36

ReplacingtheIn-LineFuelFilter.......................36

ElectricalSystemMaintenance...........................37

ElectricalSystemSafety...................................37

ServicingtheBattery.........................................37

ServicingtheFuses..........................................38

DriveSystemMaintenance..................................39

CheckingtheTirePressure...............................39

ReleasingtheElectricBrake.............................39

BeltMaintenance................................................40

3

InspectingtheBelts..........................................40

ReplacingtheMowerBelt.................................40

MowerMaintenance.............................................41

ServicingtheCuttingBlades.............................41

LevelingtheMowerDeck..................................44

RemovingtheMowerDeck...............................47

InstallingtheMowerDeck.................................47

ReplacingtheGrassDeector..........................48

Cleaning..............................................................49

WashingtheUndersideoftheMower

Deck..............................................................49

DisposingofWaste...........................................49

Storage...................................................................50

StorageSafety..................................................50

CleaningandStorage.......................................50

StoringtheBattery............................................51

Troubleshooting......................................................52

Schematics.............................................................54

Safety

Thismachinehasbeendesignedinaccordancewith

ENISO5395:2013.

GeneralSafety

Thisproductiscapableofamputatinghandsand

feetandofthrowingobjects.Alwaysfollowallsafety

instructionstoavoidseriouspersonalinjury.

Usingthisproductforpurposesotherthanitsintended

usecouldprovedangeroustoyouandbystanders.

•Donotoperatethemachineneardrop-offs,

ditches,embankments,water,orotherhazards,or

onslopesgreaterthan15degrees.

•Readandunderstandthecontentsofthis

Operator’sManualbeforestartingtheengine.

•Donotputyourhandsorfeetnearmoving

componentsofthemachine.

•Donotoperatethemachinewithoutallguards

andothersafetyprotectivedevicesinplaceand

workingonthemachine.

•Keepchildrenandbystandersoutoftheoperating

area.Neverallowchildrentooperatethemachine.

•Stopthemachineandshutofftheenginebefore

servicing,fueling,oruncloggingthemachine.

Improperlyusingormaintainingthismachinecan

resultininjury.T oreducethepotentialforinjury,

complywiththesesafetyinstructionsandalwayspay

attentiontothesafety-alertsymbol,whichmeans

Caution,Warning,orDanger—personalsafety

instruction.Failuretocomplywiththeseinstructions

mayresultinpersonalinjuryordeath.

Youcanndadditionalsafetyinformationwhere

neededthroughoutthismanual.

4

SlopeIndicator

g011841

Figure4

Thispagemaybecopiedforpersonaluse.

1.Themaximumslopeyoucanoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslopeof

hillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline

tomatchtherecommendedslope.

2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.

3.Exampleofhowtocompareslopewithfoldededge

5

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

decalbatterysymbols

BatterySymbols

Someorallofthesesymbolsareonyourbattery.

1.Explosionhazard

6.Keepbystandersasafe

distanceawayfromthe

battery.

2.Nore,opename,or

smoking

7.Weareyeprotection;

explosivegasescan

causeblindnessandother

injuries.

3.Causticliquid/chemical

burnhazard

8.Batteryacidcancause

blindnessorsevereburns.

4.Weareyeprotection.9.Flusheyesimmediately

withwaterandgetmedical

helpfast.

5.ReadtheOperator's

Manual.

10.Containslead;donot

discard

decaloemmarkt

Manufacturer'sMark

1.Indicatesthebladeisidentiedasapartfromtheoriginal

machinemanufacturer.

decal93-7009

93-7009

1.Warning—donotoperatethemowerwiththedeectorup

orremoved;keepthedeectorinplace.

2.Cutting/dismembermenthazardofhandorfoot,mower

blade—stayawayfrommovingparts.

decal105-7015

105-7015

ForModelswith107cm(42-inch)Decks

1.Beltrouting

decal106-8717

106-8717

1.Readtheinstructionsbeforeservicingorperforming

maintenance.

2.Checktirepressureevery25operatinghours.

3.Greaseevery25operatinghours.

4.Engine

decal119-8814

119-8814

1.Parkingposition4.Neutral

2.Fast5.Reverse

3.Slow

6

decal119-8815

119-8815

1.Parkingposition4.Neutral

2.Fast5.Reverse

3.Slow

decal120-5469

120-5469

1.Heightofcut

decal121-0771

121-0771

1.Choke4.SLOWposition

2.FASTposition

5.Powertakeoff(PTO),blade-controlswitch

3.Continuous-variablesetting

7

decal121-2989b

121-2989

1.Bypassleverpositionfor

pushingthemachine

2.Bypassleverpositionfor

operatingthemachine

131-3948

decal131-3948

131-3948

1.Slow

3.Fast

2.Towing

8

decal132-0869

132-0869

Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum

recommendedslopeindicatedonthedecal.Theoperatormustreviewtheinstructionsforoperatingthemachineonslopesinthe

Operator’sManualandreviewtheconditionsinwhichthemachineisbeingoperatedtodeterminewhetherthemachinecanbeoperated

intheconditionsonthatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.Ifpossible,

keepthecuttingunitsloweredtothegroundwhileoperatingthemachineonslopes.Raisingthecuttingunitswhileoperatingon

slopescancausethemachinetobecomeunstable.

1.Warning—readthe

Operator'sManual.

3.Cuttinghazardofhand,

mowerblade;pinching

hazardofhand,belt—keep

handsandfeetawayfrom

movingparts;keepall

guardsandshieldsinplace.

5.Ramptipping

hazard—whenloading

ontoatrailer,donotuse

dualramps;useonlya

singlerampwideenough

forthemachineandthat

hasaninclinelessthan

15degrees;backupthe

ramp(inreverse)anddrive

forwardofftheramp.

7.Tippinghazardon

slopes—donotuseon

slopesnearopenwater;do

notuseonslopesgreater

than15degrees.

2.Warning—beforeservicing,

engagetheparkingbrake,

removethekeyandthe

sparkplugconnection.

4.Thrownobject

hazard—keepbystanders

awayfromthemachine;

removedebrisfromthe

areabeforemowing;keep

thedeectorshielddown.

6.Bodilyharmhazard—no

riders;lookbehindyou

whenmowinginreverse.

9

decal132-0872

132-0872

1.Thrownobject

hazard—keepbystanders

awayfromthemachine.

3.Severinghazardofhand

orfoot—keepawayfrom

movingparts.

2.Thrownobjecthazard,

raisedbafe—donot

operatethemachinewith

anopendeck;usea

baggerorabafe.

4.Entanglement

hazard—keepaway

frommovingparts;keep

allguardsandshieldsin

place.

decal138-2456

138-2456

1.ReadtheOperator’s

Manual.

3.Donotoverllthefuel

tank.

2.Parkthemachineona

levelsurfacewhenlling

thefueltank.

10

ProductOverview

g020240

Figure5

1.Footrest

5.Controlpanel9.Deector

13.Frontcasterwheels

2.Height-of-cutlever6.Operatorseat

10.Engine

3.Motion-controllever7.Reardrivewheel

11.Washouttting

4.SmartSpeed

TM

lever

8.Fuel-tankcap12.Mowerdeck

Controls

Becomefamiliarwithallthecontrolsbeforeyoustart

theengineandoperatethemachine.

g027890

Figure6

ControlPanel

1.Throttle/Choke

3.Blade-controlswitch

(powertakeoff)

2.Ignitionswitch

KeySwitch

Thekeyswitch,usedtostartandshutofftheengine,

has3positions:OFF,RUN,andSTART.Referto

StartingtheEngine(page21).

Throttle/ChokeControl

Thethrottleandchokecontrolsarecombinedinto1

controllever.Thethrottlecontrolstheenginespeed

andhasacontinuous-variablesettingfromSLOWto

FAST(Figure6).

Blade-ControlSwitch(Power

Takeoff)

Theblade-controlswitch,representedbya

power-takeoff(PTO)symbol,engagesand

disengagespowertothemowerblades(Figure6).

Motion-ControlLevers

Usethemotion-controlleverstodrivethemachine

forward,reverse,andturneitherdirection(Figure5).

11

ParkPosition

Movethemotion-controlleversoutwardfromthe

centertothePARKpositionwhenexitingthemachine

(Figure24).Alwayspositionthemotion-controllevers

intothePARKpositionwhenyoustopthemachineor

leaveitunattended.

SmartSpeed™ControlSystem

Lever

TheSmartSpeed™Control-Systemlever,located

belowtheoperatingposition,givesyouachoiceto

drivethemachineat3speedranges—trim,tow,and

mow(Figure27).

Fuel-PresenceWindow

Youcanusethefuelwindow,locatedontheleftside

ofthemachine,toverifythepresenceoffuelinthe

tank(Figure7).

g014521

Figure7

1.Fuel-presencewindow

Height-of-CutLever

Usetheheight-of-cutlevertolowerandraisethedeck

fromtheseatedposition.Movingtheleverup(toward

you)raisesthedeckfromthegroundandmovingthe

leverdown(awayfromyou)lowersthedecktoward

theground.Adjusttheheight-of-cutonlywhilethe

machineisnotmoving(Figure28).

Attachments/Accessories

AselectionofT oroapprovedattachmentsand

accessoriesisavailableforusewiththemachineto

enhanceandexpanditscapabilities.Contactyour

AuthorizedServiceDealerorDistributororgoto

www.T oro.comforalistofallapprovedattachments

andaccessories.

Tobestprotectyourinvestmentandmaintainoptimal

performanceofyourT oroequipment,countonT oro

genuineparts.Whenitcomestoreliability,T oro

deliversreplacementpartsdesignedtotheexact

engineeringspecicationofourequipment.Forpeace

ofmind,insistonTorogenuineparts.

12

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

BeforeOperation

BeforeOperationSafety

GeneralSafety

•Neverallowchildrenoruntrainedpeopleto

operateorservicethemachine.Localregulations

mayrestricttheageoftheoperator.Theowner

isresponsiblefortrainingalloperatorsand

mechanics.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Knowhowtostopthemachineandshutoffthe

enginequickly.

•Checkthatoperator-presencecontrols,safety

switches,andshieldsareattachedandfunctioning

properly.Donotoperatethemachineunlessthey

arefunctioningproperly.

•Beforemowing,alwaysinspectthemachineto

ensurethattheblades,bladebolts,andcutting

assembliesareingoodworkingcondition.

Replacewornordamagedbladesandboltsinsets

topreservebalance.

•Inspecttheareawhereyouwillusethemachine

andremoveallobjectsthatthemachinecould

throw.

•Evaluatetheterraintodeterminetheappropriate

equipmentandanyattachmentsoraccessories

requiredtooperatethemachineproperlyand

safely.

FuelSafety

•Toavoidpersonalinjuryorpropertydamage,use

extremecareinhandlingfuel.Fuelvaporsare

ammableandexplosive.

•Extinguishallcigarettes,cigars,pipes,andother

sourcesofignition.

•Useonlyanapprovedfuelcontainer.

•Donotremovethefuelcaporaddfueltothefuel

tankwhiletheengineisrunningorwhilehot.

•Donotrefuelthemachineindoors.

•Donotstorethemachineorfuelcontainerwhere

thereisanopename,spark,orpilotlight,such

asonawaterheateroronotherappliances.

•Donotllcontainersinsideavehicleoronatruck

ortrailerbedwithaplasticliner.Alwaysplace

containersontheground,awayfromyourvehicle

beforelling.

•Removetheequipmentfromthetruckortrailer

andrefuelitwhileitisontheground.Ifthisisnot

possible,thenrefuelfromaportablecontainer

ratherthanafuel-dispensernozzle.

•Donotoperatethemachinewithouttheentire

exhaustsysteminplaceandinproperworking

condition.

•Keepthefuel-dispensernozzleincontactwith

therimofthefueltankorcontaineropeningat

alltimesuntilfuelingiscomplete.Donotusea

nozzlelock-opendevice.

•Ifyouspillfuelonyourclothing,changeyour

clothingimmediately.Wipeupanyfuelthatspills.

•Neveroverllthefueltank.Replacethefuelcap

andtightenitsecurely.

•Storefuelinanapprovedcontainerandkeepit

outofthereachofchildren.Neverbuymorethan

a30-daysupplyoffuel.

•Donotllthefueltankcompletelyfull.Addfuelto

thefueltankuntilthelevelis6to13mm(1/4to

1/2inch)belowthebottomofthellerneck.This

emptyspaceinthetankallowsfueltoexpand.

–Avoidprolongedbreathingofvapors.

–Keepyourfaceawayfromthenozzleandfuel

tankopening.

–Avoidcontactwithskin;washoffspillswith

soapandwater.

AddingFuel

RecommendedFuel

•Forbestresults,useonlyclean,fresh(lessthan

30daysold),unleadedgasolinewithanoctane

ratingof87orhigher((R+M)/2ratingmethod).

•Ethanol:Gasolinewithupto10%ethanol

(gasohol)or15%MTBE(methyltertiarybutyl

ether)byvolumeisacceptable.Ethanoland

MTBEarenotthesame.Gasolinewith15%

ethanol(E15)byvolumeisnotapprovedforuse.

Neverusegasolinethatcontainsmorethan

10%ethanolbyvolume,suchasE15(contains

15%ethanol),E20(contains20%ethanol),orE85

(containsupto85%ethanol).Usingunapproved

gasolinemaycauseperformanceproblemsand/or

enginedamagewhichmaynotbecoveredunder

warranty.

•Donotusegasolinecontainingmethanol.

•Donotstorefueleitherinthefueltankorfuel

containersoverthewinterunlessyouuseafuel

stabilizer.

•Donotaddoiltogasoline.

13

UsingStabilizer/Conditioner

Useafuelstabilizer/conditionerinthemachineto

providethefollowingbenets:

•Keepsfuelfreshduringstorageof90daysorless

(drainthefueltankwhenstoringthemachinefor

morethan90days)

•Cleanstheenginewhileitruns

•Eliminatesgum-likevarnishbuildupinthefuel

system,whichcauseshardstarting

Important:Donotusefueladditives

containingmethanolorethanol.

Addthecorrectamountoffuelstabilizer/conditioner

tothefuel.

Note:Afuelstabilizer/conditionerismost

effectivewhenmixedwithfreshfuel.T ominimize

thechanceofvarnishdepositsinthefuelsystem,

usefuelstabilizeratalltimes.

FillingtheFuelTank

1.Parkthemachineonalevelsurface.

2.Engagetheparkingbrake.

3.Shutofftheengineandremovethekey.

4.Cleanaroundthefuel-tankcap.

5.Fillthefueltanktothebottomofthellerneck

(Figure8).

Note:Donotllthefueltankcompletelyfull.

Theemptyspaceinthetankallowsthefuelto

expand.

g027243

Figure8

PerformingDaily

Maintenance

Beforestartingthemachineeachday,performthe

EachUse/DailyprocedureslistedinMaintenance

(page29).

BreakinginaNewMachine

Newenginestaketimetodevelopfullpower.Mower

decksanddrivesystemshavehigherfrictionwhen

new,placingadditionalloadontheengine.Allow

40to50hoursofbreak-intimefornewmachinesto

developfullpowerandbestperformance.

14

UsingtheSafety-Interlock

System

WARNING

Ifthesafety-interlockswitchesare

disconnectedordamaged,themachinecould

operateunexpectedly,causingpersonal

injury.

•Donottamperwiththeinterlockswitches.

•Checktheoperationoftheinterlock

switchesdailyandreplaceanydamaged

switchesbeforeoperatingthemachine.

Understandingthe

Safety-InterlockSystem

Thesafety-interlocksystemisdesignedtopreventthe

enginefromstartingunless:

•Theblade-controlswitch(PTO)isdisengaged.

•Themotion-controlleversareinthePARKposition.

Thesafety-interlocksystemalsoisdesignedtoshut

offtheenginewheneverthecontrolleversareoutof

thePARKpositionandyourisefromtheseat.

TestingtheSafety-Interlock

System

Testthesafety-interlocksystembeforeyouusethe

machineeachtime.Ifthesafetysystemdoesnot

operateasdescribedbelow,haveanAuthorized

ServiceDealerrepairthesafetysystemimmediately.

1.Sitontheseat,movethemotion-controllevers

inthePARKposition,andmovetheblade-control

switchtotheONposition.Trystartingthe

engine;theengineshouldnotcrank.

2.Sitontheseatandmovetheblade-controlswitch

totheOFFposition.Moveeithermotion-control

levertothecenter,unlockedposition.Try

startingtheengine;theengineshouldnotcrank.

Repeatwiththeothermotion-controllever.

3.Sitontheseat,movetheblade-controlswitch

totheOFFposition,andlockthemotion-control

leversinthePARKposition.Starttheengine.

Whiletheengineisrunning,engagethe

blade-controlswitch,andriseslightlyfromthe

seat;theengineshouldshutoff.

4.Sitontheseat,movetheblade-controlswitch

totheOFFposition,andlockthemotion-control

leversinthePARKposition.Starttheengine.

Whiletheengineisrunning,movethe

motion-controlleverstothecenter,unlocked

position,engagetheblade-controlswitch,and

riseslightlyfromtheseat;theengineshould

shutoff.

PositioningtheSeat

Theseatcanmoveforwardandbackward.Position

theseatwhereyouhavethebestcontrolofthe

machineandaremostcomfortable(Figure9).

g027249

Figure9

15

Adjustingthe

Motion-ControlLevers

AdjustingtheHeight

Youcanadjustthemotion-controllevershigheror

lowerformaximumcomfort(Figure10).

g027252

Figure10

AdjustingtheTilt

Youcanadjustthemotion-controlleversforwardor

rearwardforyourcomfort.

1.Loosentheupperboltholdingthecontrollever

tothecontrol-armshaft.

2.Loosenthelowerboltjustenoughtopivotthe

controlleverforwardorrearward(Figure10).

3.Tightenbothboltstosecurethecontrolleverin

thenewposition.

4.Repeattheadjustmentfortheothercontrollever.

ConvertingtoSide

Discharge

Machineswith81cm(32-inch)

MowerDecks

Themowerdeckandmowerbladesshippedwiththe

machineweredesignedforoptimummulchingand

side-dischargeperformance.

RemovingtheDischargeCoverforSide

Discharging

1.Parkthemachineonalevelsurface,disengage

theblade-controlswitch,andengagetheparking

brake.

2.Shutofftheengine,removethekey,andwait

forallmovingpartstostopbeforeleavingthe

operatingposition.

3.Removethewingnutandboltsecuringthe

coverinplace(Figure11).

Note:Retainallofthepartsforfutureuse.

g004582

Figure11

1.Grassdeector

4.Hingepin

2.Dischargecover5.Wingnut

3.Lowerlip

4.Removethehingepinsecuringthecovertothe

deck(Figure11).

5.Liftthecoveroutandawayfromthedeck.

6.Lowerthegrassdeectoroverthedischarge

opening.

Important:Ensurethatthemowerhas

ahingedgrassdeectorthatdisperses

clippingstothesideanddowntowardthe

turfwhileinside-dischargemode.

16

InstallingtheDischargeCoverforMulching

1.Parkthemachineonalevelsurface,disengage

theblade-controlswitch,andengagetheparking

brake.

2.Shutofftheengine,removethekey,andwait

forallmovingpartstostopbeforeleavingthe

operatingposition.

3.Liftthegrassdeectorandplacethedischarge

coverovertheopeningontothelowerlipofthe

mowerandslideitintothefronthinge(Figure

11).

4.Slidethehingepinthroughthehinge(Figure11).

5.Securethedischargecovertothemowerwith

thewingnut(Figure11).

6.Lowerthegrassdeectoroverthedischarge

opening.

Machineswith107cm(42-inch)

MowerDecks

Themowerdeckandmowerbladesshippedwiththe

machineweredesignedforoptimummulchingand

side-dischargeperformance.

RemovingtheDischargeCoverfor

Side-Discharging

1.Parkthemachineonalevelsurface,disengage

theblade-controlswitch,andengagetheparking

brake.

2.Shutofftheengine,removethekey,andwait

forallmovingpartstostopbeforeleavingthe

operatingposition.

3.Releasetheexiblelatchfromthelatchretainer

onthedischargecoverandpivotthedischarge

covertotheright(Figure12).

g230251

Figure12

1.Latchretainer3.Dischargecover

2.Latch

4.Releasethehook-shapedlatchontopofthe

dischargecoverfromthepivotrod(Figure16).

5.Anglethemetaltabonthedischargecoverout

oftheslotinthebracketweldedtothemower

deck(Figure13).

g230250

Figure13

1.Dischargecover3.Bracketonthemower

deck

2.Metaltab

InstallingtheDischargeCoverforMulching

1.Parkthemachineonalevelsurface,disengage

theblade-controlswitch,andengagetheparking

brake.

2.Shutofftheengine,removethekey,andwait

forallmovingpartstostopbeforeleavingthe

operatingposition.

3.Anglethemetaltabonthedischargecoverinto

theslotinthebracketweldedtothemowerdeck

(Figure14).

g230248

Figure14

1.Dischargecover3.Bracketonthemower

deck

2.Metaltab

4.Pivotthedischargecoverbackandtowardthe

decksothatthedischargecoveralignswiththe

mowerdeck(Figure15).

17

g230249

Figure15

5.Onthetopofthedischargecover,engagethe

hook-shapedlatcharoundthepivotrodofthe

deectorassembly(Figure16).

g230253

Figure16

1.Deector

3.Pivotrod

2.Latch4.Dischargecover

6.Securethedischargecovertothedeckby

hookingtheexiblelatchonthedischargecover

intotheretaineronthedeck(Figure12).

DuringOperation

DuringOperationSafety

GeneralSafety

•Theowner/operatorcanpreventandisresponsible

foraccidentsthatmaycausepersonalinjuryor

propertydamage.

•Wearappropriateclothing,includingeye

protection;longpants;slip-resistant,substantial

footwear;andhearingprotection.Tiebacklong

hairanddonotwearjewelry.

•Donotoperatethemachinewhileill,tired,or

undertheinuenceofalcoholordrugs.

•Nevercarrypassengersonthemachineandkeep

bystandersandpetsawayfromthemachine

duringoperation.

•Operatethemachineonlyingoodvisibilitytoavoid

holesorhiddenhazards.

•Avoidmowingonwetgrass.Reducedtraction

couldcausethemachinetoslide.

•Ensurethatalldrivesareinneutral,theparking

brakeisengaged,andyouareintheoperating

positionbeforeyoustarttheengine.

•Keepyourhandsandfeetawayfromthecutting

units.Keepclearofthedischargeopeningatall

times.

•Lookbehindanddownbeforebackinguptobe

sureofaclearpath.

•Usecarewhenapproachingblindcorners,shrubs,

trees,orotherobjectsthatmayobscureyour

vision.

•Donotmowneardrop-offs,ditches,or

embankments.Themachinecouldsuddenlyroll

overifawheelgoesovertheedgeoriftheedge

givesway.

•Stopthebladeswheneveryouarenotmowing.

•Stopthemachineandinspectthebladesafter

strikinganobjectorifthereisanabnormal

vibrationinthemachine.Makeallnecessary

repairsbeforeresumingoperation.

•Slowdownandusecautionwhenmakingturns

andcrossingroadsandsidewalkswiththe

machine.Alwaysyieldtheright-of-way.

•Disengagethedrivetothecuttingunitandshut

offtheenginebeforeadjustingtheheightof

cut(unlessyoucanadjustitfromtheoperating

position).

•Neverrunanengineinanareawhereexhaust

gasesareenclosed.

•Neverleavearunningmachineunattended.

18

•Beforeleavingtheoperatingposition(including

toemptythecatchersortounclogthechute),do

thefollowing:

–Stopthemachineonlevelground.

–Disengagethepowertake-offandlowerthe

attachments.

–Engagetheparkingbrake.

–Shutofftheengineandremovethekey.

–Waitforallmovingpartstostop.

•Donotoperatethemachinewhenthereistherisk

oflightning.

•Donotusethemachineasatowingvehicleunless

ithasahitchinstalled.

•Donotchangethegovernorspeedoroverspeed

theengine.

•Useonlyaccessoriesandattachmentsapproved

byToro.

•Thismachineproducessoundlevelsinexcess

of85dBAattheoperator’searandcancause

hearinglossthroughextendedperiodsof

exposure.

g229846

Figure17

1.Wearhearingprotection.

SlopeSafety

•Slopesareamajorfactorrelatedtolossofcontrol

androlloveraccidents,whichcanresultinsevere

injuryordeath.Theoperatorisresponsiblefor

safeslopeoperation.Operatingthemachineon

anysloperequiresextracaution.Beforeusingthe

machineonaslope,dothefollowing:

–Reviewandunderstandtheslopeinstructions

inthemanualandonthemachine.

–Useanangleindicatortodeterminethe

approximateslopeangleofthearea.

–Neveroperateonslopesgreaterthan15

degrees.

–Evaluatethesiteconditionsofthedayto

determineiftheslopeissafeformachine

operation.Usecommonsenseandgood

judgmentwhenperformingthisevaluation.

Changesintheterrain,suchasmoisture,can

quicklyaffecttheoperationofthemachineon

aslope.

•Identifyhazardsatthebaseoftheslope.Do

notoperatethemachineneardrop-offs,ditches,

embankments,water,orotherhazards.The

machinecouldsuddenlyrolloverifawheelgoes

overtheedgeortheedgecollapses.Keepasafe

distance(twicethewidthofthemachine)between

themachineandanyhazard.Useawalk-behind

machineorahandtrimmertomowthegrassin

theseareas.

•Avoidstarting,stopping,orturningthemachineon

slopes.Avoidmakingsuddenchangesinspeedor

direction;turnslowlyandgradually.

•Donotoperateamachineunderanyconditions

wheretraction,steering,orstabilityisinquestion.

Beawarethatoperatingthemachineonwet

grass,acrossslopes,ordownhillmaycausethe

machinetolosetraction.Lossoftractiontothe

drivewheelsmayresultinslidingandalossof

brakingandsteering.Themachinecanslideeven

ifthedrivewheelsarestopped.

•Removeormarkobstaclessuchasditches,holes,

ruts,bumps,rocks,orotherhiddenhazards.Tall

grasscanhideobstacles.Uneventerraincould

overturnthemachine.

•Useextracarewhileoperatingwithaccessoriesor

attachments,suchasgrass-collectionsystems.

Thesecanchangethestabilityofthemachine

andcausealossofcontrol.Followdirectionsfor

counterweights.

•Ifpossible,keepthedeckloweredtotheground

whileoperatingonslopes.Raisingthedeckwhile

operatingonslopescancausethemachineto

becomeunstable.

19

g229111

Figure18

1.SafeZone—usethe

machinehereonslopes

lessthan15degreesor

atareas.

4.W=widthofthemachine

2.DangerZone—usea

walk-behindmowerand/or

ahandtrimmeronslopes

greaterthan15degrees

andneardrop-offsor

water.

5.Keepasafedistance

(twicethewidthofthe

machine)betweenthe

machineandanyhazard.

3.Water

TowingSafety

•Donotattachtowedequipmentexceptatthehitch

point.

•Followtheattachmentmanufacturer's

recommendationforweightlimitsfortowed

equipmentandtowingonslopes.T owedweight

mustnotexceedtheweightofthemachine,

operator,andballast.Usecounterweightsor

wheelweightsasdescribedintheattachment,or

intowingthemachineOperator’sManual.

•Neverallowchildrenorothersinoronthetowed

equipment.

•Onslopes,theweightofthetowedequipmentmay

causelossoftraction,increasedriskofrollover,

andlossofcontrol.Reducethetowedweightand

slowdown.

•Thestoppingdistanceincreaseswiththeweight

ofatowedload.Travelslowlyandallowextra

distancetostop.

•Makewideturnstokeeptheattachmentclearof

themachine.

OperatingtheMower

Blade-ControlSwitch(PTO)

Theblade-controlswitch(PTO)startsandstopsthe

mowerbladesandanypoweredattachments.

EngagingtheBlade-Control

Switch(PTO)

g008945

Figure19

Note:Alwaysengagethebladeswiththethrottlein

theFASTposition(Figure20).

g186693

Figure20

20

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Toro TimeCutter ZS 4200S Riding Mower User manual

Toro TimeCutter ZS 4200S Riding Mower User manual

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