Craftsman 139.53906D Owner's manual

Category
Garage Door Opener
Type
Owner's manual

This manual is also suitable for

Owner'sManual/ManualDelPr0pietari0
I CRRFTSMRN°I
GARAGE DOOR OPENER
ABRIDOR DE PUERTA DE COCHERA
For Residential Use Only/Solo para uso residencial
Model/Modelo 139.53906D
m
Z
I"11
"0
Z_
O
Read and follow all safety rules and
operating instructions before first use
of this product.
Fasten the manual near the garage
door after installation.
Periodic checks of the opener are
required to ensure safe operation.
Leer y seguir todas las reglas de
seguridad y las instrucciones de
operacion antes de usar este producto
por primera vez.
Guardar este manual cerca de la
puerta de la cochera.
Se deben realizar revisiones
periodicas del abridor de puertas para
asegurar su operacion segura.
0Qus
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A
www.sears.com/craftsman
TABLE OF CONTENTS
INTRODUCTION 2- 7
Safetysymbol review and signal word review............................ 2
Preparing your garagedoor........................................................ 3
Tools needed..............................................................................3
Planning ..................................................................................4-5
Carton inventory .........................................................................6
Hardware inventory.....................................................................7
ASSEMBLY 8-11
Assemblethe rail and install the trolley......................................8
Fastenthe rail to the motor unit .................................................9
Install the idler pulley..................................................................9
Install the belt and attachthe belt cap retainer.........................10
Setthe tension..........................................................................11
INSTALLATION 11-26
Installation safetyinstructions ..................................................11
Determinethe headerbracket location .....................................12
Install the headerbracket.......................................................... 13
Attach the rail to the headerbracket.........................................14
Position the opener...................................................................15
Hangthe opener .......................................................................16
Install the door control .............................................................17
Install the battery......................................................................18
Install the lights ........................................................................18
Attach the emergencyreleaserope and handle........................ 19
Electrical requirements.............................................................19
Install The Protector System®(safetysensors)...................20-22
Fastenthe door bracket.......................................................23-24
Connectthe door arm to thetrolley .....................................25-26
ADJUSTMENT 27-29
Program the travel limits ..........................................................27
Setting the force .......................................................................28
Testthe safety reversalsystem.................................................29
TestThe Protector System®(safetysensors)...........................29
OPERATION 30-35
Operationsafety instructions ....................................................30
Using your garagedoor opener................................................ 30
Using the wall-mounted door control .......................................31
To open the door manually.......................................................31
Careofyour opener..................................................................32
Battery backup..........................................................................33
Having a problem (Troubleshooting)........................................34
Diagnostic chart........................................................................35
PROGRAMMING 36-37
To add or reprograma hand-heldremotecontrol ....................36
To eraseall codes from motor unit memory............................ 36
3-Function remotes...................................................................36
To add, reprogram or changea KeylessEntry PIN...................37
REPAIRPARTS 38-39
Rail assembly parts .................................................................. 38
Installation parts.......................................................................38
Motor unit assembly parts........................................................ 39
NOTES 40
ACCESSORIES 41
WARRANTY 41
REPAIRPARTSANDSERVICE BACKCOVER
INTRODUCTION
SafetySymbolReviewand Signal WordReview
This garage door opener has beendesignedand tested to offer safeserviceprovided it is installed, operated,maintained and tested in
strict accordancewith the instructions and warnings contained in this manual.
Mechanical
Electrical
Whenyou seethese SafetySymbols and Signal Words on the
following pages,they will alertyou to the possibility of serious
injury or deathif you do not comply with the warnings that
accompanythem. Thehazardmay come from something
mechanicalor from electric shock. Readthe warnings carefully.
Whenyou seethis Signal Word on the following pages, it will
alertyou to the possibility of damageto your garagedoor and/or
the garagedoor opener if you do not comply with the cautionary
statements that accompany it. Readthem carefully.
Preparingyourgaragedoor
Beforeyou begin:
* Disablelocks.
Removeany ropes connectedto garage door.
Complete the following test to makesure your garagedoor
is balancedand is not sticking or binding:
1. Lift the door about halfwayas shown. Releasethe door. If
balanced, it should stay in place,supported entirely by its
springs.
2. Raiseand lower the door to seeif there is any binding or
sticking.
If your door binds, sticks, or is out of balance,call a trained
door systems technician.
To prevent possible SERIOUSINJURYor DEATH:
ALWAYScall a trained door systems technician if garage
door binds, sticks, or is out of balance.An unbalanced
garagedoor may not reversewhen required.
NEVERtry to loosen, move or adjust garagedoor, door
springs, cables,pulleys, brackets or their hardware,ALL of
which are under EXTREMEtension.
DisableALL locks and removeALL ropes connectedto
garagedoor BEFOREinstalling and operating garagedoor
opener to avoid entanglement.
To prevent damageto garage door and opener:
ALWAYSdisable locks BEFOREinstalling and operatingthe
opener.
ONLYoperategaragedoor opener at 120V, 60 Hzto avoid
malfunction and damage.
SectionalDoor
One-Piece Door
Tools needed
During assembly, installation and adjustment of the opener,
instructions will call for handtools as illustrated below.
Stepladder
Level (optional)
Tape Measure
Pencil Hack Saw
Wire Cutters
Screwdriver
Adjustable End Wrench
P_nnmg
Identify the type and height of your garagedoor. Surveyyour
garageareato see if any of the conditions below apply to your
installation. Additional materials may be required.You may find it
helpful to referback to this pageand the accompanying
illustrations asyou proceedwith the installation of your opener.
Dependingon your requirements,there are several installation
steps which may call for materialsor hardware not included in
the carton.
* Installation Step 1 - Lookat the wall or ceiling abovethe
garagedoor. Theheader bracketmust be securelyfastenedto
structural supports.
. Installation Step 5 - Doyou havea finished ceiling in your
garage? If so, a support bracket and additionalfastening
hardware may be required.
* Installation Step 11 - Dependingupon garageconstruction,
extension brackets or wood blocks may be neededto install
sensors.
* Installation Step 11 - Alternate floor mounting of the safety
reversingsensor will require hardwarenot provided.
Doyou havean access door in addition to the garagedoor? If
not, Model 139.53702 EmergencyKeyReleaseis required.See
Accessoriespage.
Lookat the garage door where it meetsthe floor. Any gap
betweenthe floor and the bottom of the door must not exceed
1/4" (6 mm). Otherwise,the safety reversal system may not
work properly. SeeAdjustment Step 3. Floor or door should be
repaired.
SECTIONALDOORINSTALLATION
Doyou havea steel, aluminum, fiberglass or glass panel door?
If so, horizontal and vertical reinforcement is required
(Installation Step 12).
Theopener should be installed abovethe center of the door. If
there is a torsion spring or center bearing plate in the way of
the header bracket, it may be installed within 4 feet (1.22 m)
to the left or right of the door center. See Installation Steps 1
and 12.
If your door is morethan 7 feet (2.13 m) high, see rail
extension kits listed on Accessoriespage.
SECTIONALDOORINSTALLATION
Horizontal and vertical reinforcement
is needed for lightweight garage doors
(fiberglass, steel, aluminum, door with
glass panels, etc.). See page 23 for details.
Header Wall
Rail
FINISHED CEILING
/
Support bracket &
fastening hardware
is required.
See page 16.
Extension Spring
OR
Torsion Spring
Wall-
mounted
Door
Control
Access Door
©
Safety Reversing Sensor
Gap between floor
and bottom of door
must not exceed 1/4" (6 mm).
Safety
Reversing
Sensor
Header
Wall
Garage
Door --
CLOSED POSITION
Header
Bracket Trolley
/ Stop Bolt Trolley
,
/!/S_alght _ Emergency Release
/_/ AUU' I Rope&Handle
Curved
_._l I_ Door
;oor Arm
- _] Bracket
Planning(Continued)
ONE-PIECEDOORINSTALLATIONS
Generally,a one-piecedoor does not require reinforcement. If
your door is lightweight, refer to the information relatingto
sectional doors in Installation Step 12.
Dependingon your door's construction, you may need
additional mounting hardwarefor the door bracket (Step 12).
Without a properly working safety reversalsystem, persons
(particularly small children) could be SERIOUSLYINJUREDor
KILLEDby a closing garagedoor.
Thegap betweenthe bottom of the garage door and the floor
MUSTNOTexceed1/4" (6 mm). Otherwise,the safety
reversalsystem may not work properly.
Thefloor or the garage door MUSTbe repairedto eliminate
the gap.
ONE-PIECEDOORWITHOUTTRACK
FINISHED CEILING
Support bra(
& fastening
hardware is required.
See page 16.
rdf'l I
Safety Reversing Sensor
Header Wall
Rail
J
Access
Door
Safety Reversing
Gap between floor Sensor
Wall mounted
Door Control
and bottom of door must not exceed 1/4" (6 ram).
ONE-PIECEDOORWITH TRACK
eader
I wa
I1__ Reversing
Jl_ Gap between floor Sensor
._.fv .-\ and bottom of door
Safety
must not exceed 1/4" (6 mm).
Reversing Sensor
Motor Unit
CLOSED POSITION
Trolley Stop Bolt
Belt Trolley
_, ,1_ I ,
,: i I
2:! iii .......
tSracKet _ Y I Emergency
I-- Release
i_ i!_°_e _ ROpe & Handle
ht d
_ Garage
_1 Door
CLOSED POSITION
Trolley Stop Bolt Belt Trolley
Door
Bracket
Garage
Door
Rail
Straight Release
Door Rope &
Arm Handle
CartonInventory
Your garagedoor opener is packagedin one carton which
contains the motor unit and all parts illustrated below.
Accessorieswill depend on the model purchased.If anything is
missing, carefully check the packing material. Parts may be stuck
in the foam. Hardwarefor assemblyand installation is shown on
the next page.Savethe carton and packing material until
installation and adjustment is complete.
Door Control Button
SECURITY÷ ®
3-Function Remote Control
Belt Cap Retainer
Trolley
Battery
Motor Unit with 2 Light Lenses
Idler Pulley
Rail
Fron! (header) /_/#/2
Header Bracket
Rail
Center/Back
f Sections
Belt
Door Bracket
"U" Bracket
Curved Door
Arm Section
Hanging Brackets
Safety Reversing
Sensor Bracket (2)
The Protector System ®
(2) Safety Reversing Sensors
(1 Sending Eye and 1 Receiving Eye)
with 2-Conductor White & White/Black
Bell Wire attached
2-Conductor Bell Wire
White & White/Red
Safety Labels
and
Literatu re
Straight Door
Arm Section
HardwareInventory
Separateall hardwareand group as shown below for the assembly and installation procedures.
ASSEMBLYHARDWARE
Spring/Trolley Nut (1)
@ O G
Lock Nut Lock Washer Nut
1/4"-20 (2) 3/8" (1) 3/8" (1)
Bolt 1/4"-20xl-3/4" (2)
Trolley Threaded Shaft (1)
i
Master
Link (2)
Idler Bolt (1)
INSTALLATIONHARDWARE
Carriage Bolt Wing Nut
1/4"-20xl/2" (2) 1/4"-20 (2)
1111111111_
Lag Screw
5/16"-gxl-5/8" (2)
111111111111_>
Lag Screw
5/16"-18xl-7/8" (2)
Carriage Bolt
5/16"- 18x2-1/2" (2)
O
Ring
Fastener (3)
Hex Bolt
5/16"-18x7/8" (4)
_ IIlllllllllllMlllllIlllll_
Screw
6ABx1-1/4" (2)
@
Nut 5/16"-18 (6)
@
Lock Washer 5/16" (7)
Handle
Insulated
Staples (30)
_ IIIIIIIIIIIIIIIIIIIII
Screw 6-32xl" (2)
Drywall Anchors (2)
ol
Clevis Pin Clevis Pin
5/16"x1-1/2" (1) 5/16"x1" (1)
Spacer(2)
o_
Clevis Pin
5/16"x1-1/4" (1)
Rope
ASSEMBLY STEP 1
Assemb/ethe Rai/ andInsta// the Tro//ey
To avoidinstallationdifficulties,do notrunthe garagedoor
openeruntil instructedto do so.
Thefront rail has a cut out "window" at the door end (see
illustration). Theho/eabovethis windowis/arger on thetop of
the raft than on thebottom. A smaller hole 3-1/2" (8.9 cm) away
is close to the rail edge.Rotatethe back rail so it hasa similar
hole close to the oppositeedge,about 4-3/4" (12 cm) from the
far end.
1. Removethe straight door arm and hanging bracket
packagedinside the front rail and set asidefor Installation
Steps 5 and 12.
NOTE:Toprevent INJURYwhile unpacking therail carefully
remove the straight door arm stored within the rail section.
2. Align the rail sections on a flat surface asshown and slide the
taperedends into the larger ones. Tabs along the side will lock
into place.
To prevent INJURYfrom pinching, keephandsand fingers
away from the joints while assembling the rail.
3. Placethe motor unit on packing material to protect the cover,
and rest the back end of the rail on top. Forconvenience,put a
support under the front end of the rail.
4. As a temporary stop, insert a screwdriver into the hole
10"(25 cm) from the front end of the rail, as shown.
5. Checkto besure there are 4 plastic wear pads insidethe inner
trolley. If they becameloose during shipping, checkall packing
material. Snapthem back into position asshown.
6. Slide the trolley assembly along the rail from the back end to
the screwdriver.
Trolley
End
)ered
End
3ack Rails
(TO MOTOR UNIT)
End
End
ASSEMBLY STEP 2
Fastenthe Rail to the MotorUnit
,, Inserta 1/4"-20xl-3/4 bolt into the cover protection bolt hole
on the back end of the rail as shown. Tighten securelywith a
1/4"-20 lock nut. DoNOT overtighten.
* Removethe two bolts from the top of the motor unit.
* Placethe "U" bracket,flat side down, on the motor unit and
align the bracketholes with the bolt holes. Fastenwith the
previously removed bolts.
* Align the rail assemblywith the top of the motor unit. Slide the
rail end onto the "U" bracket,all the way to the stops that
protrude on the top and sides of the bracket.
HARDWARESHOWNACTUALSIZE
Lock Nut
Bolt 1/4"-20xl-3/4" 1/4"-20
To avoid SERIOUSdamageto garagedoor opener, use ONLY
those bolts/fasteners mounted in the top of the opener.
"U" Bracket
Bolt
I
Cover
Protection
Bolt Hole X
Bolts _ _ Motor Unit
I Belt Pulley
SLIDE RAIL TO STOPS
ON TOP AND SIDES
OF BRACKET
ASSEMBLY STEP 3
Install theIdler Pulley
* Laythe belt besidethe rail, as shown. Graspthe end with the
hookedtrolley connector and pass approximately 12"(30 cm)
of beltthrough the window. Keepthe ribbed side toward the
rail, and allow it to hang until Assembly Step 5.
* Removethe tapefrom the idler pulley. The inside center should
be pre-greased.If dry, regreaseto ensure proper operation.
* Placethe idler pulley into the window as shown.
* Insertthe idler bolt from the top through the rail and pulley.
Tighten with a 3/8" lock washer and nut underneaththe rail
until the lock washer is compressed.
* Rotatethe pulley to be sure it spins freely.
* Inserta 1/4"-20xl-3/4 bolt into the trolley stop hole in the front
of the rail as shown. Tighten securelywith a 1/4"-20 lock nut.
Lock Washer !
3/8"
Trolley
Connector
Bolt
_r _ Lock
Pulley i Nut
Idler Bolt
HARDWARESHOWNACTUALSIZE
Bolt 1/4"-20xl-3/4" Lock Nut 1/4"-20 Nut 3/8"
Lock Washer 3/8"
ASSEMBLY STEP 4
Insta// the Be/t and Attach the Be/t CapRetainer
1. Pull the belt around the idler pulleyand toward the trolley. The
ribbed side must contact thepulley.
2. Hookthe trolley connector into the retaining slot on the trolley
as shown.
To avoid possible SERIOUSINJURYto fingers from moving
garagedoor opener:
ALWAYSkeephand clearof belt pulley while operating
opener.
Securely attachbelt pulleycover BEFOREoperating.
3. With the trolley against the screwdriver, dispensethe
remainderof the belt along the rail length toward the motor
unit and around the sprocket. The sprocket teeth must engage
the belt.
4. Checkto make sure the belt is not twisted and the FLATsideof
the trolley threadedshaft is facing the rail. Connectthe trolley
threadedshaft with the master link, as illustrated:
,, Pushpins of master link bar through holes in end of belt
and trolley threadedshaft.
* Pushmaster link cap over pins and past pin notches.
. Slide clip-on spring over capand onto pin notchesuntil both
pins are securely locked in place.
5. Insertthe trolley threaded shaft through the hole in the trolley.
Besurethe belt is not twisted and the FLATside of the trolley
threadedshaft facesthe rail.
6. Holdthe belt at the trolley shaft as you thread the spring nut by
hand onto the shaft until finger tight against the trolley.
DONOTuse any tools.
7. Removethe screwdriver.
HARDWARESHOWN ACTUALSIZE
Hex Screw 8x3/8"
Spring/Trolley Nut
8. Position the belt cap retainerover the motor unit sprocket as
shown and fasten to the mounting platewith 8x3/8"hex screws Jf
provided.
Master Link
c,, o s r,o0
Master Link Cap J /-_'" .
_l_ _-f Trolley Master
_Ju___ Threaded Link Bar
__X Shaft
_ Hole
_,_l_"_'L'_f I Retaining Hex Screws
Iv L.I I - #8x3/8"
Trolley Slot
Connector
Idler Pulley
i 'i
Belt Cap_
Retainer I
Motor Unit
Belt Pulley
Plate
10
ASSEMBLY STEP 5
Set the Tension
Inserta screwdriver tip into one of the nut ring slots and brace
it firmly against the trolley.
Placea 7/16" openend wrench on the squareend. Rotatethe
nut about 1/4 turn until the spring releasesand snaps the nut
ring against the trolley.
This sets the spring to optimum belt tension.
Youhave nowfinishedassemb/ingyourgaragedoor opener.
P/ease read thefo//owingwarningsbeforeproceedingto the
insta//at/onsection.
Square
End Nut Rin(
Trolley
Nut Ring
INSTALLATION
IMPORTANT INSTALLATION INSTRUCTIONS
To reduce the risk of SEVERE INJURY or DEATH:
1. READANDFOLLOWALL INSTALLATIONWARNINGS
AND INSTRUCTIONS.
2. Install garagedoor opener ONLYon properly balanced
and lubricated garagedoor. An improperly balanceddoor
may not reversewhen required and could result in
SEVEREINJURYor DEATH.
3. ALL repairsto cables,spring assemblies and other
hardwareMUSTbe made by a trained door systems
technician BEFOREinstalling opener.
4. DisableALL locks and remove ALL ropesconnectedto
garage door BEFOREinstalling opener to avoid
entanglement.
5. Install garagedoor opener 7 feet (2.1 m) or more above
floor.
6. Mount emergencyreleasehandle 6 feet (1.8 m) above
floor.
7. NEVERconnect garagedoor opener to power source until
instructed to do so.
8. NEVERwear watches, rings or looseclothing while
installing or servicing opener.They could be caught in
garage door or opener mechanisms.
9. Install wall-mounted garage door control:
* within sight of the garage door.
* out of reachof children at minimum height of
5 feet (1.5 m).
* awayfrom ALL moving parts of the door.
10. Placeentrapmentwarning label on wall next to garage
door control.
11. Placemanual release/safetyreversetest label in plain
view on insideof garagedoor.
12. Upon completion of installation, test safety reversal
system. Door MUST reverseon contact with a
1-1/2" (3.8 cm) high object (or a 2x4 laid flat) on the
floor.
13. To avoid SERIOUSPERSONALINJURYor DEATHfrom
electrocution, disconnect ALL electric and battery power
BEFOREperforming ANY serviceor maintenance.
11
INSTALLATION STEP 1
Determinethe HeaderBracketLocation
To prevent possible SERIOUSINJURYor DEATH:
* HeaderbracketMUST be rigidly fastenedto structural
support on headerwall or ceiling, otherwise garagedoor
might not reversewhen required. DONOTinstall header
bracket over drywall.
Concreteanchors must be used if mounting header bracket
or 2x4 into masonry.
NEVERtry to loosen, move or adjust garagedoor, springs,
cables, pulleys,brackets, or their hardware,ALL of which are
under EXTREMEtension.
ALWAYScall a trained door systems technician if garage
door binds, sticks, or is out of balance.An unbalanced
garagedoor might not reversewhen required.
Installation procedures vary according to garagedoor types.
Follow the instructions which applyto your door.
1. Closethe door and mark the insidevertical centerline of the
garagedoor.
2. Extendthe line onto the headerwall abovethe door.
Youcanfastentheheader bracketwithin 4 feet (1.22 m) of
the leftor rightofthe doorcenter onlyif a torsionspringor
centerbearingplate is in theway; or youcanattachit to the
ceiling(see page 13) whenclearanceis minimal. (It may be
mountedon thewall upsidedownif necessary,to gain
approximately1/2" (1 cm).)
If you need to install the headerbracket on a 2x4 (on wall or
ceiling), use lag screws (not provided) to securely fastenthe
2x4 to structural supports asshown here and on page 13.
3. Openyour door to the highest point of travel asshown. Draw
an intersecting horizontal line on the headerwall abovethe
high point:
2" (5 cm) abovethe high point for sectional door and
one-piecedoor with track.
8" (20 cm) abovethe high point for one-piecedoor without
track.
This height will providetravel clearancefor the top edge of the
door.
NOTE:If the total number of inches exceedstheheight
availablein your garage,use the maximum height possible, or
refer to page 13 for ceiling installation.
Header Wall
Unfinished
Ceiling
Vertical Centerline
of Garage Door
OPTIONAL
CEILING
MOUNT
FOR
HEADER
BRACKET
2x4 Structural
Supports
Header Wall
_L-_2" (5 cm) Track
_ighest Point
of Travel
-- Door
Sectional door with curved track
Y
Header Wall Track
I
_ighest Point
_" of Travel
r
One-piece door with horizontal track
Wall
Highest
Hardware
One-piece door without track:
jamb hardware
Header Wall
One-piece door without track:
pivot hardware
12
INSTALLATION STEP 2
Install theHeaderBracket
You can attachthe headerbracketeither to the wall abovethe
garagedoor, or to the ceiling. Follow the instructions which will
work bestfor your particular requirements. Donot install the
headerbracketoverdrywall. If installingintomasonry,use
concreteanchors(not provided).
WALLHEADERBRACKETINSTALLATION
* Centerthe bracket on the vertical centerline with the bottom
edge of the bracket on the horizontal line asshown (with the
arrow pointing toward the ceiling).
Mark thevertical set of bracket holes. Drill 3/16" pilot holesand
fastenthe bracketsecurely to a structural support with the
hardware provided.
Header
-- Wall
2x4
Structu ral
Support
Wall Mount
Optional
Mounting Holes
Vertical
Centerline
Door
Lag Screws
5/16"x9x1-5/8"
HARDWARESHOWNACTUALSIZE
Lag Screw
5/16" 9xl 5/8"
J
1
Horizontal
Line
Highest Point of
Garage Door Travel
Garage
Door --
Vertical
Centerline
of Garage Door
CEILINGHEADERBRACKETINSTALLATION
Extendthe vertical centerline onto the ceiling as shown.
Centerthe bracket on the vertical mark, no more than
6" (15 cm) from the wall. Make sure the arrow is pointing away
from the wall. The bracketcan be mounted flush against the
ceiling when clearanceis minimal.
Mark the side holes. Drill 3/16" pilot holes and fasten bracket
securelyto a structural support with the hardwareprovided.
Ceiling Mounting Holes
6" (15 cm) Maximum
Door
Spring
Finished Ceiling
Vertical Centerline
of Garage Door
J_JJ
-- Lag Screws
5/16"x9x 1-5/8"
-- Header Wall --
13
INSTALLATION STEP 3
AttachtheRail tothe HeaderBracket
NOTE:(Optional) With some existing installations, you may
re-use the old headerbracket with the two plastic spacers
included in thehardware bag.Placethe spacersinside thebracket
on eachside of the rail, asillustrated.
Position the opener on the garagefloor below the header
bracket. Usepacking material asa protective base.
NOTE:If the door spring is in the way,you will need help. Have
someone hold the opener securelyon a temporary support to
allow the rail to clear thespring.
Position the rail bracket againstthe headerbracket.
Align the bracket holesand join with a clevis pin as shown.
Inserta ring fastenerto secure.
0
\
Mounting
Hole
Existing
Header Bracket
0
Clevis Pin
/
Spacer Mounti_
Hole
OPTION WITH
SOME EXISTING
INSTALLATIONS
__ Garage
Door
Opener Carton or
-- Temporary
Support
HARDWARESHOWN ACTUALSIZE
0
Clevis Pin 5/16"xl 1/2" Ring Fastener
14
INSTALLATION STEP 4
Positionthe Opener
Follow instructions which applyto your door type as illustrated.
To prevent damageto garage door, rest garagedoor opener rail
on 2x4 placedon top section of door.
SECTIONALDOORORONE-PIECEDOORWITH TRACK
A 2x4 laid flat is convenient for setting an ideal door-to-rail
distance.
* Removefoam packaging.
* Raisethe opener onto a stepladder.You will need help at this
point if the ladder is not tall enough.
* Openthe door all the way and placea 2x4 laid flat on the top
section beneaththe rail.
* If the top section or panel hits the trolley whenyou raise
the door, pull down on the trolley releasearm to disconnect
inner and outer sections. Slide the outer trolley toward the
motor unit. Thetrolley can remain disconnected until
Installation Step 12 is completed.
i
_1_1 Door 2x4 is used to determine
tfheCOcrer_Ctgmouating height
ENGAGED
ONE-PIECEDOORWITHOUTTRACK
A 2x4 on its side is convenientfor setting an ideal
door-to-rail distance.
* Removefoam packaging.
* Raisethe opener onto a stepladder.You will need help at this
point if the ladder is not tall enough.
* Openthe door all the way and placea 2x4 on its side on the
top section of the door beneaththe rail.
* Thetop of the door should be levelwith thetop of the motor
unit. Donot position the opener more than 4" (10 cm) above
this point.
H Header i_:!
1_ 1 tf_eC°reriYiCtgm° unting height
I I \ x ,suse°ooeerm,ne
15
INSTALLATION STEP 5
Hangthe Opener
Threerepresentativeinstallations are shown. Yours may be
different. Hangingbrackets should be angled (Figure 1) to provide
rigid support. On finished ceilings (Figures 2 and 3), attach a
sturdy metal bracketto structural supports before installing the
opener.This bracketand fastening hardwareare not provided.
1. Measurethe distancefrom eachside of the motor unit to the
structural support.
2. Cut both piecesof the hanging bracketto required lengths.
3. Drill 3/16" pilot holes in the structural supports.
4. Attach one end of eachbracketto a support with
5/16"-18xl -7/8" lag screws.
5. Fastenthe opener to the hanging brackets with
5/16"-18x7/8" hex bolts, lock washers and nuts.
6. Checkto make sure the rail is centered over the door (or in line
with the headerbracket if the bracket is not centeredabovethe
door).
7. Removethe 2x4. Operatethe door manually. If the door hits
the rail, raisethe header bracket.
NOTE:DONOT connectpower to opener at this time.
HARDWARESHOWN ACTUALSIZE
Hex Bolt
5/16"-18x7/8"
Nut 5/16"-18
Lock Washer 5/16"
To avoid possible SERIOUSINJURYfrom a falling garage door
opener,fasten it SECURELYto structural supports of the
garage.Concreteanchors MUST be usedif installing ANY
brackets into masonry.
Figure1
/ Supports
Measure ',
Distance Lag Screws
5/16" 18xl 7/8"
Bolt 5/16" 18x7/8" ',
Nut 5/16" 18
Figure2
Hidden _ _ - _
Support __ ---
Bracket _ _ -
(Not Provided)_ -__ _-_
FINISHED CEILING
Bolt 5/16" 18x7/8"
Lock Washer 5/16"
Nut 5/16" 18
Lag Screws
18xl 7/8" -_-_
(Not Provided)
Bolt 5/16" 18x7/8"
Lock Washer 5/16"
Nut 5/16" 18
Figure3
Bolt 5/16" 18x7/8"
Lock Washer 5/16"
Nut 5/16" 18
(Not Provided)
Bolt 5/16" 18x7/8"
Lock Washer 5/16"
Nut 5/16" 18
16
INSTALLATION STEP 6
Install theDoorControl
Locate door control within sight of door, at a minimum height of
5 feet (1.5 m) wheresmall children cannot reach, away from
moving parts of door and door hardware.
1. Strip 1/4" (6 mm) of insulation from one end of bell wire and
connect to the two terminal screws on back of door control by
color: white to 2 and white/red to 1.
2. Fastenthe Door Control Button securelywith 6ABx1-1/2"
screws. If installing into drywall, drill 5/32" holes andusethe
anchors provided.
3. Runbell wire up wall and across ceiling to motor unit. Use
insulated staples to secure wire in severalplaces. Donot pierce
wire with a staple, creating a short or open circuit.
4. Connectthe bell wire to the quick-connectterminals on the
motor unit panel:white to white; white/red to red.
5. Position the antennawire as shown.
6. Usetacks or staplesto permanently attachentrapment warning
label to wall near door control, and manual release/safety
reversetest label in a prominent location on inside of garage
door.
NOTE:DONOTconnectpower and operateopener at this time.
Thetrolley will travel to the furl open position but will not return
to the close position until thesensor beamis connectedand
properly aligned.
To prevent possible SERIOUSINJURYor DEATHfrom
electrocution:
* DisconnectALL electric and battery power BEFORE
performing ANY serviceor maintenance.
* ConnectONLYto 24 VOLTlow voltage wires.
To prevent possible SERIOUSINJURYor DEATHfrom a closing
garagedoor:
* Install door control within sight of garagedoor, out of reach
of children at a minimum height of 5 feet (1.5 m), and away
from ALL moving parts of door.
* NEVERpermit children to operateor play with door control
push buttons or remote controls.
. Activate door ONLYwhen it can be seenclearly, is properly
adjusted, and there are no obstructions to door travel.
. ALWAYSkeepgarage door in sight until completely closed.
NEVERpermit anyoneto cross path of closing garage door.
HARDWARESHOWN ACTUALSIZE
Screw 6ABxl 1/2" Insulated
Lighted Door Control Button Drywall Anchors Staples
Terre ina, ,,
(BACK VIEW)
DOOR CONTROL BUTTON
Quick-Connect
Terminals
To release or insert wire,
push in tab with
screwdriver tip
Strip wire 7/16" Red
(11 mm)
7/16" (11 mrn)l
Door Control
Connections
White Grey
17
INSTALLATION STEP 7
Install the Battery
Make sure motor unit is unplugged.
Usinga Phillips headscrewdriver, removethe batterycover on
the motor unit.
Partially insert battery into motor unit with terminals facing
out.
Oonnectthe red (+) and black (-) wires from motor unit to
corresponding terminals on battery.
Replacebattery cover.
ALWAYSwear protective gloves and eyeprotection when
changing the battery or working around the battery
compartment.
Battery
Battery Cover
INSTALLATION STEP 8
Install theLights
Pressthe releasetabs on both sides of lens. Gentlyrotate lens
back and downward until the lens hinge is in thefully open
position. Do not removethe lens.
Install up to a 100 watt maximum light bulb in eachsocket.
Light bulb size should be A19, standard neck only. Thelights
will turn ONand remain lit for approximately 4-1/2 minutes
when power is connected.Thenthe lights will turn OFF.
Reversethe procedureto close the lens.
UseA19,standard neck garagedoor opener for replacement.
NOTE:Useonly standard light bulbs. Theuseof short neck or
speciafity light bulbs may overheatthe endpanel or light socket.
To prevent possible OVERHEATINGof the endpanelor light
socket:
DONOTuse short neck or specialty light bulbs.
DONOTuse halogen bulbs. UseONLYincandescent.
To prevent damageto the opener:
DONOTuse bulbs larger than IOOW.
ONLYuseA19 size bulbs.
1O0 Watt (Max) -_,, ]
Standard Light Bulb
Release Tab /
H /
100 Watt (Max) _ Lens X ]
Standard i _k,,. ...... _ J
Light Bulb '_:- _,
.__9
18
INSTALLATION STEP 9
Attachthe EmergencyRelease RopeandHandle
Threadone end of the rope through the hole in the top of the
red handleso "NOTICE"readsright side up asshown. Secure
with an overhand knot at least 1" (2.5 cm) from the end of the
rope to prevent slipping.
Threadthe other end of the rope through the hole in the release
arm of the outer trolley.
Adjust rope length so the handle is 6 feet (1.83 m) abovethe
floor. Ensurethat the rope and handle clearthe tops of all
vehiclesto avoid entanglement.Securewith an overhandknot.
NOTE:If it is necessary to cut the rope, heatseal the cut end with
a match or lighter to prevent unraveling.
To prevent possible SERIOUSINJURYor DEATHfrom a falling
garagedoor:
If possible, useemergency releasehandleto disengage
trolley ONLYwhen garagedoor is CLOSED.Weak or broken
springs or unbalanceddoor could result in an open door
falling rapidly and/or unexpectedly.
NEVERuseemergency releasehandle unless garagedoorway
is clear of persons and obstructions.
NEVERusehandle to pull door open or closed. If rope knot
becomes untied, you could fall.
Trolley
I
INSTALLATION STEP 10
Electrical Requirements
To avoidinstallationdifficulties,do notrunthe openerat this
time.
To reducethe risk of electric shock, your garagedoor opener has
a grounding type plug with a third grounding pin. This plug will
only fit into a grounding type outlet. If the plug doesn't fit into the
outlet you have, contact a qualified electricianto install the proper
outlet.
RIGH_
Release arm
Emergency _
Release Handle
_ Overhand
Knot
);/
To prevent possible SERIOUSINJURYor DEATHfrom
electrocution or fire:
* DisconnectALL electric and battery power BEFORE
performing ANY serviceor maintenance.
. Garagedoor installation and wiring MUSTbe in compliance
with ALL local electrical and building codes.
. NEVERusean extension cord, 2-wire adapter,or change
plug in ANYway to make it fit outlet. Besure the opener is
grounded.
PERMANENT WIRING
CONNECTION
If permanent wiringis requiredbyyourlocal code,refer to the
followingprocedure.
To make a permanent connection through the 7/8" hole in the top
of the motor unit:
* Removethe motor unit cover screws and set the cover aside.
* Removethe attached3-prong cord.
. Connectthe black (line) wire to the screw on the brass
terminal; the white (neutral) wire to the screw on the silver
terminal; and the ground wire to the green ground screw.
The openermustbe grounded.
. Reinstallthe cover.
To avoidinstallationdifficulties,do notrunthe openerat this
time.
Ground Tab
Green
Ground Screw
Ground Wire Wire
White Wire Black Wire
19
INSTALLATION STEP 11
install De ProtectorSystem_(SafetySensors)
Thesafety reversingsensormustbe connectedand aligned
correctlybeforethe garagedooropenerwill movein the down
direction.
IMPORTANTINFORMATIONABOUTTHESAFETY
REVERSINGSENSOR
When properly connectedand aligned, the sensor will detect an
obstacle in the pathof its electronic beam. Thesending eye (with
an amber indicator light) transmits an invisible light beamto the
receiving eye (with a green indicator light). If an obstruction
breaks the light beamwhile the door is closing, the door will stop
and reverseto full open position, and the opener lights will flash
10 times.
Theunits must be installed inside the garageso that the sending
and receivingeyes face eachother across the door, no morethan
6" (15 cm) abovethefloor. Either can be installed on the left or
right of the door as long as the sun nevershines directly into the
receiving eye lens.
Themounting brackets are designedto clip onto the track of
sectional garagedoors without additional hardware.
Besure power is not connectedto the garagedoor opener
BEFOREinstalling the safety reversing sensor.
To prevent SERIOUSINJURYor DEATHfrom a closing garage
door:
Correctly connect and align the safety reversingsensor. This
required safety device MUSTNOTbe disabled.
Install the safety reversing sensor so beamis NOHIGHER
than 6" (15 cm) abovegaragefloor.
If it is necessaryto mount the units on the wall, the brackets
must be securelyfastenedto a solid surface such asthe wall
framing. Extensionbrackets (seeaccessories) areavailableif
needed.If installing in masonry construction, add a pieceof wood
at eachlocation to avoid drilling extra holesin masonry if
repositioning is necessary.
Theinvisible light beam path must be unobstructed. No part of
the garagedoor (or door tracks, springs, hinges, rollers or other
hardware) may interrupt the beamwhile the door is closing.
I
I
I
I
I
I
I
I
Safety Reversing Sensor Invisible Light Beam
6" (15 cm) max. Protection Area
above floor
Safety Reversing Sensor
6" (15 cm) max.
above floor
Facingthe doorfrom insidethegarage
2O
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Craftsman 139.53906D Owner's manual

Category
Garage Door Opener
Type
Owner's manual
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