Craftsman 139.53919 User manual

Category
Garage Door Opener
Type
User manual

This manual is also suitable for

Owner'sManual/ManualDel Propietario
®
GARAGEDOOROPENER
ABRIDORDEPUERTADECOCHERA
ForResidentialUseOnly/S61opara usoresidencial
Model/Modelo139.3043
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Readandfollowall safetyrulesandoperating
instructionsbeforefirst useofthisproduct.
Fastenthe manualnearthegaragedoorafter
installation.
Periodic checksofthe openerare requiredto
ensuresafe operation.
DONOTenabletheTimer-To-Closefeature if
youare installingthe garagedooropeneron
a one-piecedoor.TheTimer-To-Closeisto be
usedONLYwithsectionaldoors.
Leeryseguirtodaslas reglasdeseguridady
las instruccionesde operaci6nantesdeusar
esteproducto por primera vez.
Guardareste manualcercadela puerta dela
cochera.
Se debenrealizar revisionesperi6dicas del
abridorde puertaspara asegurarsuoperaci6n
segura.
NOusoel caracteristicaTemporizadorpara
cierraseel abridorde la puerta esinstalado
enunpuertade unsola pieza. Elcaracteristica
temporizadorparacierra esSOLOparausocon
puertasseccionales.
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Sears Brands Management Corporation, Hoffman Estates, IL 60179 U.S.A
www.craftsman.com
TABLE OF CONTENTS
Introduction 2-7
Safetysymbol review and signal word review ............... 2
Preparing your garagedoor ............................. 3
Tools needed ........................................ 3
Planning ........................................... 4-5
Carton inventory ...................................... 6
Hardware inventory.................................... 7
Assembly 8-11
Assemblethe rail and install the trolley .................... 8
Fastenthe rail to the motor unit .......................... 8
Install the idler pulley .................................. 9
Install the belt....................................... 10
Setthe tension and install the sprocket cover .............. 11
Installation 11-27
Installation safety instructions 11
Determinethe headerbracket location .................... 12
Install the headerbracket .............................. 13
Attach the rail to the headerbracket...................... 14
Position the opener................................... 15
Hangthe opener ..................................... 16
Install the lights ..................................... 17
Attach the emergencyreleaserope and handle ............. 17
Fastenthe door bracket ............................. 18-19
Connectdoor arm to trolley .......................... 20-21
Attach thewarning labels .............................. 21
Install the door control .............................. 22-23
Install The Protector System® ........................ 23-25
Electrical requirements................................ 26
Aligning the safety reversingsensors................... 26-27
Adjustment 27-29
Introduction ........................................ 27
Program the travel ................................... 28
Testthe safety reversalsystem.......................... 29
TestThe Protector System®............................ 29
Battery Backup 30
Install the Battery .................................... 30
Testthe battery...................................... 30
Operation 31-35
Operationsafety instructions ........................... 31
Features ......................................... 31-32
Door control ........................................ 32
Smart control panel setup ............................. 33
Programming ....................................... 34
To erasethe memory ................................. 34
To open the door manually............................. 35
Careofyour opener .................................. 35
Troubleshooting 36-37
Repair Parts 38-39
Rail assembly parts .................................. 38
Installation parts ..................................... 38
Motor unit assembly parts ............................. 39
Accessories 40
Warranty 40
Notes 41-42
Repair Parts and Service
BackCover
INTRODUCTION
SafetySymbolReviewand Signal WordReview
This garage door opener has beendesignedand tested to offer safe serviceprovided it is installed, operated,maintained and tested in
strict accordancewith the instructions and warnings contained inthis manual.
Mechanical
Electrical
Whenyou seethese SafetySymbols and Signal Words on the
following pages,they will alertyou to the possibility of serious
injury or deathif you do not comply with the warnings that
accompanythem. Thehazardmay come from something
mechanicalor from electric shock. Readthe warnings carefully.
Whenyou seethis SignalWord on the following pages, it will
alertyou to the possibility of damageto your garagedoor and/or
the garagedoor opener if you do not comply with the cautionary
statements that accompany it. Readthem carefully.
Preparingyourgaragedoor
Beforeyou begin:
Disablelocks.
Removeany ropes connectedto garage door.
Completethe followingtest to make sureyour garage door is
balancedand is not sticking or binding:
1. Lift the door about halfway asshown. Releasethe door. If
balanced,it should stay in place,supported entirely by its
springs.
2. Raiseand lower the door to seeif there is any binding or
sticking.
If your door binds, sticks, or is out of balance,call a trained
door systemstechnician.
To prevent possible SERIOUSINJURYor DEATH:
ALWAYScall a trained door systems technician if garage
door binds, sticks, or is out of balance.An unbalanced
garagedoor may NOTreversewhen required.
NEVERtry to loosen, move or adjust garagedoor, door
springs, cables,pulleys, brackets or their hardware,ALL of
which areunder EXTREMEtension.
DisableALL locks and removeALL ropes connectedto
garagedoor BEFOREinstalling and operating garagedoor
opener to avoid entanglement.
z
Sectional Door
To prevent damageto garage door and opener:
ALWAYSdisable locks BEFOREinstalling and operatingthe
opener.
ONLYoperategaragedoor openerat 120V, 60 Hzto avoid
malfunction and damage.
One-Piece Door
Tools needed
During assembly, installation and adjustment of the opener,
instructions will call for handtools as illustrated below.
Stepladder
(optional) _ Pencil
Tape Measure Hack Saw
_I( Wire Cutters
Drill Drill Bits 3/16"
5/16", and 5/32" Screwdriver
o8
8 8 _sC"_et/__ dW;e,nc_dll2/i '' Adjustable End Wrench
Planning
Identify the type and height of your garagedoor. Surveyyour
garageareato see if any of the conditions below apply to your
installation. Additional materials may be required.You mayfind it
helpful to referbackto this pageand the accompanying
illustrations asyou proceedwith the installation of your opener.
Dependingon your requirements,there are several installation
steps which may call for materialsor hardware not included in
the carton.
Installation Step 1 - Lookat the wall or ceiling abovethe
garagedoor. Theheader bracketmust be securelyfastenedto
structural supports.
Installation Step 5 - Doyou havea finished ceiling in your
garage? If so, a support bracketand additionalfastening
hardware may be required.
Installation Step 12- Dependingupon garageconstruction,
extension brackets or wood blocks may be neededto install
sensors.
Installation Step 12 - Alternate floor mounting of the safety
reversingsensor will require hardwarenot provided.
Doyou havean access door in addition to the garagedoor? If
not, Model 139.53702 EmergencyKeyReleaseis required.See
Accessoriespage.
Lookat the garage door where it meetsthe floor. Any gap
betweenthe floor and the bottom of the door must not exceed
1/4" (6 mm). Otherwise,the safety reversal system may not
work properly. SeeAdjustment Step 2. Floor or door should be
repaired.
SECTIONALDOORINSTALLATION
Doyou havea steel, aluminum, fiberglass or glass panel door?
If so, horizontal and vertical reinforcement is required
(Installation Step 8).
Theopener should be installed abovethe center of the door.
If there is a torsion spring or center bearing platein the way
of the headerbracket, it may be installed within 4 feet (1.22 m)
to the left or right of the door center. See Installation Steps 1
and 8.
If your door is morethan 7 feet (2.13 m) high, see rail
extension kits listed on Accessories page.
SECTIONALDOORINSTALLATION
Horizontal and vertical reinforcement is
needed for lightweight garage doors
(fiberglass, steel, aluminum, door with
glass panels, etc.). See page 18 for details.
Header Wall
Rail
Extension Spring
OR
Torsion Spring
FINISHEDCEILING
Support bracket &
fastening hardware
is required.
See page 16.
Wall- mounted
Door Control
Gap between floor
and bottom of door
must not exceed 1/4" (6 mm).
Safety
Reversing
Sensor
AccessDoor
0
Header CLOSED POSITION
Bracket Trolley
Stop Bolt Trolley
Curved
Header Door
Wall Arm
Garage
Door Bracket
Belt
Emergency Release
Rope & Handle
Planning(Continued)
ONE-PIECEDOORINSTALLATIONS
Generally,a one-piecedoor does not require reinforcement. If
your door is lightweight, refer to the information relatingto
sectional doors in Installation Step 8.
Dependingon your door's construction, you may need
additional mounting hardwarefor the door bracket (Step8).
Without a properly working safety reversalsystem, persons
(particularly small children) could be SERIOUSLYINJUREDor
KILLEDby a closing garagedoor.
Thegap betweenthe bottom of the garage door andthe floor
MUSTNOTexceed1/4" (6 mm). Otherwise,the safety
reversalsystem may NOTwork properly.
Thefloor or the garagedoor MUSTbe repairedto eliminate
the gap.
ONE-PIECEDOORWITHOUTTRACK
SafetyReversing
Sensor
Header Wall
Rail
J
Access
Door
o
Safety Reversing
Sensor
Gap between floor
and bottom of door must
not exceed 1/4" (6 mm).
FINISHEDCEILING
Support bracket
& fastening
hardware is required.
See page 16.
Wall-Mounted
Door Control
Motor Unit
CLOSEDPOSITION
Trolley Stop Bolt
Belt Trolley
Straight Curved
Door Door
Arm Arm
-- Garage
Door
Emergency
Release
Rope & Handle
ONE-PIECEDOORWITH TRACK
Gap between floor
and bottom of door
Safety must not exceed
Reversing Sensor 1/4" (6 mm).
Access
Door
Safe_
Reversing Sensor
Header
Wall
CLOSEDPOSITION
Trolley Stop Bolt Belt Trolley
Door
Bracket
Garage
Door
Straight
Door
Arm
Rail
Emergency
Release
Rope &
Handle
CartonInventory
Your garagedoor openeris packagedin one cartonwhich
contains the motor unit and all parts illustrated below.
Accessorieswill depend on the model purchased.If anything is
missing, carefully check the packingmaterial.
Parts maybe stuck in thefoam. Hardwarefor assembly and
installation is shown on the next page.Savethe cartonand
packing material until installation and adjustment is complete.
Smart Control Panel®
0
3-Button Remote Control (2)
Sprocketcover
with screws(3)
Trolley
Battery
Motor Unit with 2 Light Lenses
0
Idler Pulley
(In Hardware Bag)
Rail
Front (header)
Section
Safety Revers_
Sensor Bracket (2)
Header Bracket
Rail
Center/Back
Sections
Belt
Door Bracket
Curved Door
Arm Section
O--'--
2-Conductor BellWire
White & White/Red
Wireless Keypad
_1 _1_
% %
° 1,
oP
°k %
Io
°k %
Hanging Brackets
Hardware Bag_k
The Protector System®
(2) Safety Reversing Sensors
(1 Sending Eyeand 1 Receiving Eye)
with 2-Conductor White & White/Black
BellWire attached
Safety Labels
and Literature
(Packaged In Manual)
Straight Door
Arm Section
HardwareInventory
Separateall hardwareand group as shown below for the assembly and installation procedures.
ASSEMBLYHARDWARE
_l] !!!!!!!!!1)Q
Bolt 1/4"-20xl-3/4" (2)
Lock Nut
1/4"-20 (2)
Lock Washer
3/8" (1)
Spring/Trolley Nut (1)
1o
Spring Nut Label
Trolley Threaded Shaft (1)
Nut
3/8"(1)
i
i
Master
Link (2)
Idler Bolt (1)
INSTALLATIONHARDWARE
Carriage Bolt Wing Nut
1/4"-20xl/2" (2) 1/4"-20 (2)
Lag Screw
5/16"-9xl -5/8" (2)
1111111111111_
LagScrew
5/16"-18xl -7/8" (2)
0
Ring Nut 5/16"-18 (4)
Fastener (3)
Handle
F,,,,,,,,,,,D
Hex Bolt Insulated
5/16"-18x7/8" (4) Lock Washer 5/16" (5) Staples (30)
_ IIlllllllllllllllllllllll_
Screw
6ABx1-1/4" (2) Screw 6-32x1" (2)
Self-Threading Screw
1/4"-14x5/8" (2) Drywall Anchors (2)
Rope
Clevis Pin
5/16"x1-1/2"(1)
o,
Clevis Pin Clevis Pin
5/16"x1" (1) 5/16"x1-1/4" (1)
ASSEMBLY STEP 1
Assemble the Rail and Install the Trolley
To avoidinstallationdifficulties,do notrunthe garagedoor
openeruntil instructedto do so.
Thefront rail has a cut out "window" at the door end
(seeillustration). Theholeabovethis windowis larger on the
top ofthe raft than on the bottom. A smaller hole3-1/2" (8.9 cm)
away is close to the rail edge.Rotate the back rail so it hasa
similar hole close to the oppositeedge,about 4-3/4" (12 cm)
from the far end.
1. Assemblethe trolley bysliding the inner trolley into the outer
trolley.
2. Removethe straight door arm andhanging bracketpackaged
inside the front rail andset asidefor Installation Steps5 and 9.
NOTE:Toprevent INJURY whileunpacking the rail carefully
remove thestraight door arm stored within the rail section.
3. Align the rail sections on aflat surface asshown and slide the
taperedends into the larger ones. Tabs along the side will lock
into place.
4. Placethe motor unit on packing material to protect the cover,
and restthe back end of the rail on top. Forconvenience,put a
support under thefront end of the rail.
5. As a temporary stop, insert a screwdriver into the hole
10"(25 cm) from the front end of the rail, as shown.
6. Checkto be sure there are 4 plastic wear pads insidethe inner
trolley. If they becameloose during shipping, checkall packing
material. Snapthem back into position asshown.
7. Slide the trolley assembly along the rail from the back end to
the screwdriver.
To prevent INJURYfrom pinching, keephandsand fingers
away from the joints while assembling the rail.
Inner
Trolley
Outer
Trolley
Wear Pads
RAIL (TOP)
KEEPLARGER
HOLEONTOP
Window Cut-Out
ASSEMBLY STEP 2
Fasten the Rail to the Motor Unit
1. Inserta 1/4"-20xl-3/4" bolt into the cover protection bolt hole
on the backend of the rail as shown. Tighten securelywith a
1/4"-20 lock nut. DONOTovertighten.
2. Removethe two bolts from the top of the motor unit.
3. Placethe "U" bracket,flat side down, on the motor unit and
align the bracketholes with the bolt holes. Fastenwith the
previously removed bolts.
4. Align the rail assemblywith the top of the motor unit. Slide the
rail end onto the "U" bracket,all the way to the stops that
protrude on the top and sides of the bracket.
HARDWARESHOWNACTUALSIZE
Lock Nut
Bolt 1/4"-20xl-3/4" 1/4"-20
To avoid SERIOUSdamageto garagedoor opener, use ONLY
those bolts/fasteners mounted in the top of the opener.
"U" Bracket
Bolt
I
Cover
Protection
Bolt Hole _
Bolts
I
I
I
Lock Nut i
SLIDE RAIL TOSTOPS
ONTOP AND SIDES
OFBRACKET
ASSEMBLY STEP 3
Install the Idler Pulley
1. Laythe belt besidethe rail, as shown. Graspthe end with the
hookedtrolley connector and pass approximately 12"(30 cm)
of beltthrough the window. Keepthe ribbed side toward the
rail, and allow it to hang until Assembly Step 5.
2. Removethe tapefrom the idler pulley.
3. Placethe idler pulley into the window as shown.
4. Insertthe idler bolt from the top through the rail and pulley.
Tighten with a 3/8" lock washer and nut underneaththe rail
until the lock washer is compressed.
5. Rotatethe pulley to be sure it spins freely.
6. Inserta 1/4"-20xl-3/4" bolt into the trolley stop hole in the
front of the rail as shown. Tighten securely with a 1/4"-20 lock
nut.
Trolley
Stop Hole
Washer
3/8"
Nut 3/8"
Bolt
Screwdriver
Lock Nut
1/#'-20
Pulley
Trolley
Trolley
Connector
Idler Bo__) _[]
HARDWARESHOWNACTUALSIZE
Bolt1/4"-28x1-3/4" LockNut1/4"-20 Nut 3/8" Lock Washer 3/8"
ASSEMBLY STEP 4
Install the Belt
1. Pull the belt around the idler pulleyand toward the trolley.
Theribbed side must contact thepufley.
2. Hookthe trolley connector into the retaining slot on the trolley
as shown.
3. With the trolley against the screwdriver, dispensethe
remainderof the belt along the rail length toward the motor
unit and around the sprocket. The sprocket teeth must engage
the belt.
4. Checkto make sure the belt is not twisted. Connectthe trolley
threadedshaft with the master link, as illustrated:
Pushpins of master link bar through holes in end of belt
and trolley threaded shaft.
Pushmaster link cap over pins and past pin notches.
Slide clip-on spring over capand onto pin notchesuntil both
pins aresecurely locked in place.
5. Insertthe trolley threaded shaft through the hole in the trolley.
Besure the belt is not twisted.
To avoid possible SERIOUSINJURYto fingers from moving
garagedoor opener:
ALWAYSkeephand clearof sprocket while operating opener.
Securely attachsprocket cover BEFOREoperating.
Trolley Connector
Belt Sprocket
Idler
Pulley
Trolley
Connector
Slot
Y
Threaded
Shaft
Master Link
Clip-On Spring
Master
Link Cap
Notch
Trolley Master
Threaded Link Bar
Shaft
Trolley Threaded Shaft
HARDWARESHOWNACTUALSIZE
i
i
Master Link
10
ASSEMBLY STEP 5
Set the Tensionand Install theSprocketCover
1. Byhand,thread the spring trolley nut on the threaded shaft
until it is finger tight against the trolley. Do not use anytools.
2. Removethe screwdriver.
3. Inserta flathead screwdriver tip into one of the nut ring slots
and brace it firmly againstthe trolley.
4. Tighten the spring trolley nut with an adjustable wrench or a
7/16" openend wrench about a quarterturn until the spring
releasesand snaps the nut ring against the trolley. This sets
the spring to optimum belt tension.
5. Position the sprocket cover over the garagedoor opener
sprocket andattachwith 8x3/8" hex screws.
Youhave nowfinishedassemblingyourgaragedoor opener.
Please read thefollowingwarningsbeforeproceedingto the
installationsection.
HARDWARESHOWNACTUALSIZE
Hex Screw 8x3/8"
Spring/Trolley Nut
Hex Screws
Nut Ring
Sprocket
i.,_ FTER1-1/4"
(3.18 cm)
Nut Ring
INSTALLATION
IMPORTANTINSTALLATIONINSTRUCTIONS
ToreducetheriskofSEVEREINJURYorDEATH:
1. READAND FOLLOWALL INSTALLATIONWARNINGSAND
INSTRUCTIONS.
2. Install garage door opener ONLYon properly balancedand
lubricated garagedoor. An improperly balanceddoor may
NOTreversewhen requiredand could result in SEVERE
INJURYor DEATH.
3. ALL repairsto cables,spring assembliesand other hardware
MUSTbe made by a trained door systems technician
BEFOREinstalling opener.
4. DisableALL locks and removeALL ropes connectedto
garagedoor BEFOREinstalling opener to avoid entanglement.
5. Install garage door opener 7 feet(2.1 m) or more above
floor.
6. Mount the emergency releasewithin reach, but at least 6 feet
(1.83 m) abovethe floor and avoiding contact with vehicles
to avoid accidental release.
7. NEVERconnectgarage door openerto powersource until
instructed to do so.
8. NEVERwear watches, rings or looseclothing while installing
or servicing opener.Theycould be caught ingarage door or
opener mechanisms.
9. Install wall-mounted garagedoor control:
within sight of the garagedoor.
out of reachof children at minimum height of
5 feet (1.5 m).
away from ALL moving parts of the door.
10. Placeentrapment warning labelon wall next to garage door
control.
11. Placemanual release/safetyreversetest label in plain view
on inside of garagedoor.
12. Uponcompletion of installation, test safety reversal
system. DoorMUST reverseon contact with a
1-1/2" (3.8 cm) high object (or a 2x4 laid flat) on thefloor.
13. To avoid SERIOUSPERSONALINJURYor DEATHfrom
electrocution, disconnect ALL electric and battery power
BEFOREperforming ANYserviceor maintenance.
14. DONOTenablethe Timer-to-Close functionality if operating
either one-pieceor swinging garagedoors. To be enabled
ONLYwhen operating a sectional door.
11
INSTALLATION STEP 1
Determinethe HeaderBracketLocation
To prevent possible SERIOUSINJURYor DEATH:
HeaderbracketMUST be RIGIDLYfastenedto structural
support on headerwall or ceiling, otherwise garagedoor
might NOTreversewhen required. DONOTinstall header
bracket overdrywall.
Concreteanchors MUST be usedif mounting headerbracket
or 2x4 into masonry.
NEVERtry to loosen, move or adjust garagedoor, springs,
cables, pulleys,brackets, or their hardware,ALL of which are
under EXTREMEtension.
ALWAYScall a trained door systems technician if garage
door binds, sticks, or is out of balance.An unbalanced
garagedoor might NOTreversewhen required.
Installation procedures vary according to garagedoor types.
Follow the instructions which applyto your door.
1. Closethe door and mark the insidevertical centerline of the
garagedoor.
2. Extendthe lineonto the headerwall abovethe door.
Youcanfastenthe headerbracketwithin 4 feet (1.22 m) of
the left or rightof the doorcenter onlyif a torsionspringor
center bearingplate is in theway; or youcanattach itto the
ceiling (see page 13) whenclearanceis minimal. (It may be
mountedon thewall upsidedownif necessary,to gain
approximately1/2" (1 cm))
If you needto install the headerbracket on a 2x4 (on wall or
ceiling), use lagscrews (not provided) to securelyfasten the
2x4 to structural supports as shown hereand on page13.
3. Openyour door to the highest point of travel asshown. Draw
an intersectinghorizontal lineon the headerwall abovethe
high point:
2" (5 cm) abovethe high point for sectional door and
one-piecedoor with track.
8" (20 cm) abovethe high point for one-piecedoor without
track.
This heightwill provide travel clearancefor the top edgeof the
door.
NOTE:If the total number of inches exceedstheheight available
in your garage,use themaximum height possible, or referto
page 13for ceiling installation.
Header Wall
Un.f!nished
Ceiling _ BRACKETMOUNTCEILINGOPTIONALHEADERFOR
Vertical Centerline
of Garage Door
2x4 Structural
Suppo_s
HeaderWall
"_[_",--2"(5 cm) Track
Highest Point
of Travel
--Door
Sectional door with curved track
HeaderWall Track
HighestPoint
of Travel
T
One-piece door with horizontal track
Door
Hardware
Header Wall
',- 8" (20 cm)
Highest
Point
of Travel
One-piecedoorwithouttrack:
jambhardware
-leader Wall
8" (20 cm)
Highest
Point
of Travel
Pivot
One-piece door without track:
pivot hardware
12
INSTALLATION STEP 2
Install the Header Bracket
You can attachthe headerbracketeither to the wall abovethe
garagedoor, or to the ceiling. Follow the instructions which will
work bestfor your particular requirements. Donot install the
headerbracketover drywall. If installingintomasonry,use
concreteanchors(not provided).
WALLHEADERBRACKETINSTALLATION
Centerthe bracket on the vertical centerline with the bottom
edge of the bracket on the horizontal line asshown (with the
arrow pointing toward the ceiling).
Mark thevertical set of bracket holes. Drill 3/16" pilot holesand
fastenthe bracketsecurely to a structural support with the
hardware provided.
HARDWARESHOWNACTUALSIZE
LagScrew
5/16"-9xl -5/8"
- Header Wall
2x4
Structural
Suppo_
J
I
Horizontal
Line
i
HighestPoint of
GarageDoorTravel
Wall Mount
Optional
Mounting Holes
Vertical
Centerline
of Garage Door
_ Lag Screws
5/16"-9xl-5/8"
DoorSpring
Vertical
Centerline
of GarageDoor
CEILINGHEADERBRACKETINSTALLATION
Extendthe vertical centerline onto the ceiling as shown.
Centerthe bracket on the vertical mark, no more than
6" (15 cm) from the wall. Make sure the arrow is pointing away
from the wall. The bracketcan be mounted flush against the
ceiling when clearanceis minimal.
Mark the side holes.Drill 3/16" pilot holes and fasten bracket
securelyto a structural support with the hardwareprovided.
Ceiling Mounting Holes
i
I
Bracket
6" (15 cm) M
- Finished Ceiling -
Vertical Centerline
of Garage Door
Door
Spring
HeaderWall -
Centerline
ofGarageDoor
13
INSTALLATION STEP 3
Attach the Raft to the Header Bracket
1. Position the opener on the garagefloor belowthe header
bracket. Usepacking material asa protective base.
NOTE:If the door spring is in the way,you will needhelp. Have
someonehold theopener securely on a temporary support to
allow the rail to clearthe spring.
2. Position the rail bracket against the headerbracket.
3. Align the bracket holesand join with aclevis pin as shown.
4. Insert a ring fastener to secure.
HeaderWall
HeaderBracket
IdlerPulley
Garage
-- Door
Header
Mounting
Hole
0
OpenerCa_on or
__ Tempora_
Support
HARDWARESHOWN ACTUALSIZE
oj
ClevisPin 5/16"x1-1/2"
0
Ring Fastener
14
INSTALLATION STEP 4
Positionthe Opener
Follow instructions which applyto your doortype as illustrated.
SECTIONALDOORORONE-PIECEDOORWITH TRACK
A 2x4 laid flat is convenient for setting an ideal door-to-rail
distance.
1. Removefoam packaging.
2. Raisethe opener onto a stepladder.You will needhelp at this
point if the ladder is not tall enough.
3. Openthe door all the way and placea2x4 laid flat on the top
section beneaththe rail.
4. If the top section or panel hits the trolley whenyou raise
the door, pull down on the trolley releasearm to disconnect
inner andouter sections. Slide the outer trolley toward the
motor unit. Thetrolley can remain disconnected until
Installation Step 12 is completed.
To prevent damageto garage door, rest garagedoor opener rail
on 2x4 placedon top section of door.
Rail
the correct mounting height
from ceiling.
ENGAGED
Trolley
ReleaseArm
RELEASED
ONE-PIECEDOORWITHOUTTRACK
A 2x4 on its side is convenientfor setting an ideal
door-to-rail distance.
1. Removefoam packaging.
2. Raisethe opener onto a stepladder.You will needhelp at this
point if the ladder is not tall enough.
3. Openthe door all the way and placea2x4 on its side on the
top section of the door beneaththe rail.
4. Thetop of the door should be levelwith thetop of the motor
unit. Donot position the openermore than 4" (10 cm) above
this point.
Header Bracket
15
INSTALLATION STEP 5
Hangthe Opener
Threerepresentativeinstallations areshown. Yours may be
different. Hangingbrackets should be angled (Figure 1) to provide
rigid support. On finished ceilings (Figures 2 and 3), attach a
sturdy metal bracketto structural supports before installing the
opener.This bracketand fastening hardwareare not provided.
1. Measurethe distancefrom eachside of the motor unit to the
structural support.
2. Cut both piecesof the hanging bracketto required lengths.
3. Drill 3/16" pilot holes in the structural supports.
4. Attach one end of eachbracketto a support with
5/16"-18xl -7/8" lag screws.
5. Fastenthe opener to the hanging brackets with
5/16"-18x7/8" hex bolts, lock washers and nuts.
6. Checkto make sure the rail is centered over the door
(or in line with the headerbracket if the bracket is not centered
abovethe door).
7. Removethe 2x4. Operatethe door manually. If the door hits
the rail, raisethe header bracket.
NOTE:DONOTconnectpower to openerat this time.
HARDWARESHOWN ACTUALSIZE
,,_ _ ,,
Lag Screw 5/16 18xl 7/8
Hex Bolt
5/16"-18x7/8" Nut 5/16"-18 Lock Washer 5/16"
To avoid possible SERIOUSINJURYfrom a falling garage door
opener,fasten it SECURELYto structural supports of the
garage.Concreteanchors MUST be usedif installing ANY
brackets into masonry.
FigureI
Bolt 5/16"-18x7/8"
Lock Washer 5/16"
Nut 5/16"-18
orts
LagScrews
5/16"-18xl -7/8"
Figure2
Bolt 5/16"-18x7/8"
Lock Washer 5/16"
Nut 5/16"-18
FINISHED CEILING
._-
(Not Provided)
Bolt 5/16"-18x7/8"
Lock Washer 5/16"
Nut 5/16"-18
Figure3
LagScrews
5/16"-18xl-7/8"
Bolt 5/16"-18x7/8"
Lock Washer 5/16"
Nut 5/16"-18
(Not Provided)
Bolt 5/16"-18x7/8"
Lock Washer 5/16"
Nut 5/16"-18
16
INSTALLATION STEP 6
Install the Lights
1. Pressthe releasetabs on both sides of lens. Gentlyrotate lens
back and downward until the lens hinge is in thefully open
position. Do not removethe lens.
2. Insertan A19 incandescentor compact fluorescent light bulb
(100 watt maximum), into the light socket. Thelights will turn
ONand remainlit for approximately 4-1/2 minutes when power
is connected. Thenthe lights will turn OFF.
3. Reversethe procedureto close the lens.
4. If the bulbs burn out prematurelydue to vibration, replacewith
a garage door opener bulb. UseA19, standard neck garage
door openerfor replacement.
NOTE:Useonly standard light bulbs. Theuseof short neckor
speciality light bulbs may overheatthe endpanel or light socket.
To prevent possible OVERHEATINGof the end panelor light
socket:
UseONLYA19 incandescentor compact fluorescent light
bulbs.
DONOTuse incandescentbulbs larger than IOOW.
DONOTuse compact fluorescent light bulbs larger than
26W (IOOW) equivalent.
DONOTuse halogen bulbs.
DONOTuse short neck or specialtylight bulbs.
ReleaseTab
Compact Fluorescent --
Light Bulb
]_ or
100Watt(Max)
' Standard Light Bulb
100Watt(Max)
StandardLightBulb
Hinge
Compact Fluorescent
Light Bulb
INSTALLATION STEP 7
Attach the Emergency Release Rope and Handle
1. Threadone end of the rope through the hole inthe top of the
red handleso "NOTICE"readsright side up asshown, Secure
with an overhandknot at least1" (2.5 cm) from the end of the
ropeto prevent slipping,
2. Threadthe other end of the ropethrough the hole inthe release
arm of the outer trolley.
3. Adjustrope lengthso the handleis6 feet (1.83 m) abovethe
floor, Ensurethat the rope and handle clearthe tops of all
vehiclesto avoid entanglement,Securewith an overhand knot,
NOTE:If it is necessaryto cut the rope, heat sealthe cut end with
a match or lighter to prevent unraveling.
To prevent possible SERIOUSINJURYor DEATHfrom a falling
garagedoor:
If possible, useemergency releasehandleto disengage
trolley ONLYwhen garagedoor is CLOSED.Weak or broken
springs or unbalanceddoor could result in an opendoor
falling rapidly and/or unexpectedly.
NEVERuseemergency releasehandle unless garagedoorway
is clear of persons and obstructions.
NEVERusehandle to pull door open or closed. If rope knot
becomes untied, you could fall.
Trolley
Trolley
ReleaseArm 1
Overhand
Emergency _ Knot
Release Handle _
17
INSTALLATION STEP 8
Fasten the Door Bracket
Follow instructions which apply to your door type as illustrated
below or onthe following page.
A horizontal reinforcementbrace shouldbe longenoughtobe
securedto twoor three verticalsupports,A vertical
reinforcementbrace shouldcovertheheight ofthe top panel,
Figure1 shows onepieceof angle iron asthe horizontal brace.
Forthe vertical brace, 2 piecesof angle iron areused to create a
U-shapedsupport. Thebest solution is to checkwith your garage
door manufacturerfor an opener installation door reinforcement
kit.
NOTE:Many door reinforcement kits provide for direct
attachment of the clevis pin and door arm. In this caseyou will
not need the door bracket, proceed to Step 9.
SECTIONALDOORS
1. Centerthe door bracket on the previously marked vertical
centerline usedfor the header bracketinstallation. Note correct
UPplacement, as stampedinside the bracket.
2. Position the top edgeof the bracket 2"-4"(5-10 cm) below the
top edge of the door, ORdirectly belowany structural support
acrossthe top of the door.
3. Mark, drill holes and install asfollows, depending on your
door's construction:
Metal or light weightdoorsusinga vertical angleiron brace
betweenthe doorpanel supportand the doorbracket:
Drill 3/16"fastening holes. Securethe door bracket using the
two 1/4"-14x5/8" self-threading screws (Figure2A).
Alternately, usetwo 5/16" bolts, lock washersand nuts
(not provided) (Figure 2B).
Metal, insulatedor light weightfactoryreinforceddoors:
Drill 3/16"fastening holes. Securethe door bracket using the
self-threading screws (Figure3).
WoodDoors:
Usetop and bottom or side to sidedoor bracketholes. Drill
5/16" holesthrough the door andsecure bracketwith 5/16"x2"
carriagebolts, lock washers and nuts (not provided) (Figure4).
NOTE:The1/4"-14x5/8"self-threading screws are not intended for
use on wood doors.
HARDWARE
SHOWNACTUAL
SIZE
Self-Threading
Screw
1/4"-14x5/8"
Fiberglass,aluminum or lightweight steel garagedoors WILL
REQUIREreinforcement BEFOREinstallation of door bracket.
Contactyour door manufacturer for reinforcement kit.
Door
Bracket
Location
Vertical
Centerline
of Garage
Door
Figure1
HORIZONTALANDVERTICAL
REINFORCEMENTiS NEEDEDFOR
LiGHTWEiGHTGARAGEDOORS
(FIBERGLASS,ALUMINUM, STEEL,
DOORSWiTH GLASSPANEL,ETC.).
(NOT PROVIDED)
Vertical Reinforcement
Vertical Centerline
of GarageDoor
/
Door Bracket
Self-Threading
Screw 1/4"-14x5/8"
Figure2A
Vertical Reinforcement
Bolt
5/16"-18x2"
(Not
Provided)
I
Vertical
Centerline
ofGarageDoor
/
Door
Bracket
Lock Washer 5/16" ,'/'_"
Nut
5/16"-18
Figure2B
Vertical
Centerline
-- of Garage
Door
_-_- UP
"_Self-Threading
._" Screw 1/4"-14x5/8" I
Bolt5/16"-18x2"
(NotProvided)
Inside Edge of Door or
Reinforcement Board
Vertical
Centerline
of Garage
Door
Figure4
Figure3
18
Fasten the Door Bracket (Continued)
ONE-PIECEDOORS
Pleasereadand comply with the warnings and reinforcement
instructions on the previous page.They applyto one-piecedoors
also.
Centerthe door bracketon thetop of the door, in line with the
header bracketas shown. Mark eitherthe left and right, or the
top and bottom holes.
Metal Doors:Drill 3/16" pilot holesand fasten the bracketwith
the 1/4"-14x5/8" self-threading screws provided.
WoodDoors:Drill 5/16" holesand use5/16"x2"carriage bolts,
lock washersand nuts (not provided) or 5/16"x1-1/2" lag
screws (not provided) depending on your installation needs.
NOTE:Thedoor bracket may be installed on the top edgeof the
door if required for your installation. (Referto the dottedline
optional placementdrawing.)
HARDWARESHOWN
ACTUAL SIZE
Self-ThreadingScrew
1/4"-14x5/8"
Header Wall
Door
Bracket
2x4 Support
Optional
Placement
of Door
Bracket
Vertical
Centerline of
Garage Door
m Finished Ceiling --
HORIZONTALANDVERTICAL
REINFORCEMENTIS NEEDED
FOR LIGHTWEIGHTGARAGE
DOORS(FIBERGLASS,ALUMINUM,
STEEL, DOORSWITH GLASS
PANEL,ETC.). (NOT PROVIDED)
Fora door with no exposed framing,
or for the optional installation, use
lagscrews 5/16"x1-1/2" (Not Provided)
to fasten door bracket.
'__ Self-Threading
Screw
' 1/4"-14x5/8"
Door
Bracket_
.......,ii,
.....!!iJ_iiiii!!iii//i_iiiii/iiiii
METAL DOOR
Nut _ Lock
5/16"-18 _ _ Washer
, 5/16"
i
i
, Top of Door
Door _
Bracket_
Carriage Bolt
_ b 5/16"x2"
(Not Provided)
WOOD DOOR
19
INSTALLATION STEP 9
Connect Door Arm to Trolley
Follow instructions which applyto your door type as illustrated
below and on the following page.
SECTIONALDOORSONLY
Make sure garagedoor isfully closed. Pull the emergencyrelease
handle to disconnect the outer trolley from the inner trolley. Slide
the outer trolley back (awayfrom the pulley) about 8"(20 cm) as
shown in Figures 1, 2 and3.
1. Fastenstraight door arm section to outer trolley with the
5/16"x1"clevis pin. Securethe connection with a ring fastener
(Figure 1).
2. Fastencurved section to the door bracketin the sameway,
using the 5/16"x1-1/4" clevis pin.
IMPORTANT:Thegroove on the straight door arm MUSTface
away from the curved door arm (Figure4).
3. Bring arm sections together. Findtwo pairs of holes that line up
and join sections. Select holes asfar apartas possible to
increase door arm rigidity (Figure2).
Hole alignmentalternative (Figure3):
If holes in curved arm are aboveholes in straight arm,
disconnect straight arm. Cut about 6" (15 cm) from the solid
end. Reconnectto trolley with cut end down asshown.
Bring arm sections together.
Findtwo pairs of holesthat line up and join with bolts, lock
washers and nuts.
Pull the emergencyreleasehandle toward the openerat a 45°
angle so that the trolley releasearm is horizontal. Trolley will
re-engageautomatically when opener is operated during the
adjustments.
Nut 5/16"-18 Lock Washer 5/16"
Clevis Pin Clevis Pin
5/16"xl" (Trolley)
HARDWARESHOWNACTUALSIZE
0
Ring Fastener
ol
5/16"x1-1/4"(DoorBracket)
Hex Bolt
5/16"-18x7/8"
Figure1
Figure2
Figure3
Figure4
Pulley
i
cm) min. __.),,
Outer
Trolley
Clevis Pin
5/16"x1"
Pulley
Curved Door Arm
" Clevis Pin 5/16"x1-1/4"
Emergency
- Release
Handle
Straight
DoorArm
Bolts
Door Bracket
Pulley
/ !LS" (20 cm) rain. __U
Trolley f
Stop Bolt Lock
Washers _/ 11
5/16" /_! 11
Nuts / /_/ 11
Bol
"_ Cut this end
CORRECT INCORRECT
2O
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Craftsman 139.53919 User manual

Category
Garage Door Opener
Type
User manual
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