Toro Z Master Professional 6000 Series Riding Mower, User manual

FormNo.3435-858RevC

ZMaster

®

Professional6000

SeriesRidingMower

with60inor72inTURBOFORCE

®

Side

DischargeMower

ModelNo.72946—SerialNo.406343021andUp

ModelNo.72947—SerialNo.406343041andUp

ModelNo.72969—SerialNo.400000000andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)

*3435-858*

ItisaviolationofCaliforniaPublicResourceCode

Section4442or4443touseoroperatetheengineon

anyforest-covered,brush-covered,orgrass-covered

landunlesstheengineisequippedwithaspark

arrester,asdenedinSection4442,maintainedin

effectiveworkingorderortheengineisconstructed,

equipped,andmaintainedforthepreventionofre.

Theenclosedengineowner'smanualissupplied

forinformationregardingtheUSEnvironmental

ProtectionAgency(EPA)andtheCaliforniaEmission

ControlRegulationofemissionsystems,maintenance,

andwarranty.Replacementsmaybeorderedthrough

theenginemanufacturer.

GrossorNetTorque:Thegrossornettorque

ofthisenginewaslaboratoryratedbytheengine

manufacturerinaccordancewiththeSocietyof

AutomotiveEngineers(SAE)J1940orJ2723.As

conguredtomeetsafety,emission,andoperating

requirements,theactualenginetorqueonthisclass

ofmowerwillbesignicantlylower.Pleasereferto

theenginemanufacturer’sinformationincludedwith

themachine.

WARNING

CALIFORNIA

Proposition65Warning

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Batteryposts,terminals,andrelated

accessoriescontainleadandlead

compounds,chemicalsknownto

theStateofCaliforniatocause

cancerandreproductiveharm.Wash

handsafterhandling.

Useofthisproductmaycauseexposure

tochemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Introduction

Thisrotary-blade,ridinglawnmowerisintendedtobe

usedbyprofessional,hiredoperators.Itisdesigned

primarilyforcuttinggrassonwell-maintainedlawns

onresidentialorcommercialproperties.Usingthis

productforpurposesotherthanitsintendedusecould

provedangeroustoyouandbystanders.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.

Visitwww.Toro.comforproductsafetyandoperation

trainingmaterials,accessoryinformation,helpnding

adealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DealerorT oroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

Important:Withyourmobiledevice,youcan

scantheQRcodeontheserialnumberdecal(if

equipped)toaccesswarranty,parts,andother

productinformation.

g233771

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

8111LyndaleAvenueSouth

Bloomington,MN55420

2

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

Thesafety-alertsymbol(Figure2)appearsbothin

thismanualandonthemachinetoidentifyimportant

safetymessagesthatyoumustfollowtoavoid

accidents.Thissymbolwillappearwiththeword

Danger,Warning,orCaution.

•Dangerindicatesanimminentlyhazardous

situationwhich,ifnotavoided,willresultindeath

orseriousinjury.

•Warningindicatesapotentiallyhazardous

situationwhich,ifnotavoided,couldresultin

deathorseriousinjury.

•Cautionindicatesapotentiallyhazardoussituation

which,ifnotavoided,mayresultinminoror

moderateinjury.

sa-black

Figure2

Safety-alertsymbol

Contents

Safety.......................................................................4

GeneralSafety...................................................4

SlopeIndicator...................................................5

SafetyandInstructionalDecals..........................6

ProductOverview...................................................12

Controls...........................................................12

HorizonDisplayMonitor................................13

Specications..................................................14

Attachments/Accessories.................................14

BeforeOperation.................................................14

BeforeOperationSafety...................................14

AddingFuel......................................................15

PerformingDailyMaintenance..........................16

BreakinginaNewMachine..............................16

UsingtheRollover-ProtectionSystem

(ROPS).........................................................16

UsingtheSafety-InterlockSystem....................17

PositioningtheSeat..........................................18

UnlatchingtheSeat..........................................18

ChangingtheSeatSuspension.........................19

DuringOperation.................................................19

DuringOperationSafety...................................19

OperatingtheParkingBrake.............................21

OperatingtheMowerBlade-ControlSwitch

(PTO)............................................................22

StartingtheEngine...........................................22

ShuttingOfftheEngine.....................................23

UsingtheMotion-ControlLevers.......................23

DrivingtheMachine..........................................23

UsingtheSideDischarge.................................25

AdjustingtheHeightofCut...............................25

AdjustingtheAnti-ScalpRollers........................26

AdjustingtheFlowBafeKnob.........................27

PositioningtheFlowBafe................................28

OperatingTips.................................................29

AfterOperation....................................................30

AfterOperationSafety......................................30

UsingtheFuel-ShutoffValve.............................30

UsingtheDrive-Wheel-ReleaseValves............30

TransportingtheMachine.................................31

Maintenance...........................................................33

MaintenanceSafety..........................................33

RecommendedMaintenanceSchedule(s)...........33

Lubrication..........................................................35

GreasingtheMachine.......................................35

LubricatingtheMowerDeck-LiftPivots.............35

GreasingtheMowerDeck................................36

GreasingtheCaster-WheelHubs.....................37

EngineMaintenance...........................................38

EngineSafety...................................................38

IdentifyingtheEngine.......................................38

ServicingaKawasaki

®

Engine..........................38

ServicingaKohler

®

Engine...............................43

CheckingtheSparkArrester.............................48

FuelSystemMaintenance...................................49

ServicingtheElectronicFuel-Injection

System..........................................................49

ReplacingtheLow-PressureFuel

Filter..............................................................49

ServicingtheHigh-PressureFuelFilter.............49

ServicingtheFuelT ank.....................................49

ElectricalSystemMaintenance...........................50

ElectricalSystemSafety...................................50

ServicingtheBattery.........................................50

ServicingtheFuses..........................................52

DriveSystemMaintenance..................................52

CheckingtheSeatBelt.....................................52

CheckingtheRoll-BarKnobs............................52

AdjustingtheTracking......................................53

CheckingtheTirePressure...............................54

CheckingtheWheelLugNuts...........................54

CheckingtheWheel-HubSlottedNut................54

AdjustingtheCaster-PivotBearing...................54

RemovingtheClutchShim...............................55

CoolingSystemMaintenance..............................57

CoolingSystemSafety.....................................57

CleaningtheEngineScreenandEngine-Oil

Cooler...........................................................57

CleaningtheEngine-CoolingFinsand

Shrouds........................................................57

CheckingandCleaningtheHydraulic-Unit

Shrouds........................................................58

BrakeMaintenance.............................................58

AdjustingtheParkingBrake..............................58

BeltMaintenance................................................59

3

InspectingtheBelts..........................................59

ReplacingtheMowerBelt.................................59

ReplacingtheHydraulicPump-Drive

Belt................................................................61

ControlsSystemMaintenance.............................61

AdjustingtheControl-HandlePosition..............61

AdjustingtheMotion-ControlLinkage...............62

AdjustingtheMotion-ControlDamper...............63

AdjustingtheMotion-ControlNeutral-Lock

Pivot..............................................................63

HydraulicSystemMaintenance...........................64

HydraulicSystemSafety...................................64

Hydraulic-FluidSpecications..........................64

CheckingtheHydraulicFluid............................64

ChangingtheHydraulicFluidand

Filters............................................................65

BladeMaintenance..............................................66

BladeSafety.....................................................66

ServicingtheCuttingBlades.............................66

LevelingtheMowerDeck..................................69

RemovingtheMowerDeck...............................71

ReplacingtheGrassDeector..........................72

Cleaning..............................................................73

CleaningundertheMowerDeck.......................73

DisposingofWaste...........................................73

Storage...................................................................74

StorageSafety..................................................74

CleaningandStorage.......................................74

Troubleshooting......................................................75

Schematics.............................................................78

Safety

Thismachinehasbeendesignedinaccordancewith

ANSIstandardB71.4-2017.

GeneralSafety

Thisproductiscapableofamputatinghandsand

feetandofthrowingobjects.Alwaysfollowallsafety

instructionstoavoidseriouspersonalinjuryordeath.

•Readandunderstandthecontentsofthis

Operator’sManualbeforestartingtheengine.

•Keepbystandersandchildrenaway.

•Donotallowchildrenoruntrainedpeopleto

operateorservicethemachine.Allowonlypeople

whoareresponsible,trained,familiarwiththe

instructions,andphysicallycapabletooperateor

servicethemachine.

•Alwayskeeptherollbarinthefullyraisedand

lockedpositionandusetheseatbelt.

•Donotoperatethemachineneardrop-offs,

ditches,embankments,water,orotherhazards,or

onslopesgreaterthan15°.

•Donotputyourhandsorfeetnearmoving

componentsofthemachine.

•Donotoperatethemachinewithoutallguards,

safetyswitches,andothersafetyprotective

devicesinplaceandfunctioningproperly.

•Shutofftheengine,removethekey,andwait

forallmovingpartstostopbeforeleavingthe

operator’sposition.Allowthemachinetocool

beforeservicing,adjusting,fueling,cleaning,or

storingit.

4

SlopeIndicator

g011841

Figure3

Youmaycopythispageforpersonaluse.

1.Themaximumslopeyoucanoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslopeof

hillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline

tomatchtherecommendedslope.

2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.

3.Exampleofhowtocompareslopewithfoldededge

5

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

decalbatterysymbols

BatterySymbols

Someorallofthesesymbolsareonyourbattery.

1.Explosionhazard6.Keepbystandersaway

fromthebattery.

2.Nore,opename,or

smoking

7.Weareyeprotection;

explosivegasescan

causeblindnessandother

injuries.

3.Causticliquid/chemical

burnhazard

8.Batteryacidcancause

blindnessorsevereburns.

4.Weareyeprotection.9.Flusheyesimmediately

withwaterandgetmedical

helpfast.

5.ReadtheOperator's

Manual.

10.Containslead;donot

discard

decaloemmarkt

Manufacturer'sMark

1.Thismarkindicatesthatthebladeisidentiedasapart

fromtheoriginalmachinemanufacturer.

decal58-6520

58-6520

1.Grease

decal99-8936

99-8936

1.Machinespeed4.Neutral

2.Fast5.Reverse

3.Slow

decal106-2655

106-2655

1.Warning—donottouchorapproachmovingbelts;remove

thekeyandreadtheinstructionsbeforeservicingor

performingmaintenance.

decal106-5517

106-5517

1.Warning—donottouchthehotsurface.

6

decal107-3069

107-3069

1.Warning–thereisnorolloverprotectionwhentherollbaris

down.

2.Toavoidinjuryordeathfromarolloveraccident,keepthe

rollbarintheraisedandlockedpositionandweartheseat

belt.Lowertherollbaronlywhenabsolutelynecessary;do

notweartheseatbeltwhentherollbarisdown.

3.ReadtheOperator'sManual;driveslowlyandcarefully.

decal112-9028

112-9028

1.Warning—stayawayfrommovingparts;keepallguards

andshieldsinplace.

decal116-8283

116-8283

1.Warning—readtheOperator'sManualforinstructionson

torquingthebladebolt/nutto75to81N∙m(55to60ft-lb).

decal136-5508

136-5508

1.Beltrouting

decal133-8062

133-8062

7

decal116-5988

116-5988

1.Parkingbrake—engaged2.Parking

brake—disengaged

decal116-8726

116-8726

1.ReadtheOperator’sManualfortherecommendedhydraulic

uid.

decal117-0346

117-0346

1.Fuelleakhazard—readtheOperator'sManual;donot

attempttoremovetherollbar;donotweld,drill,ormodify

therollbarinanyway.

decal117-3848

117-3848

1.Thrownobjecthazard—keepbystandersaway.

2.Thrownobjecthazard,raiseddeector—donotoperate

withoutthedeector,dischargecover,orgrasscollection

systeminplace.

3.Cutting/dismembermenthazardofhandorfoot,mower

blade—stayawayfrommovingparts;keepallguardsand

shieldsinplace.

decal119-6807

119-6807

1.Warning—nostep

decal126-2055

126-2055

1.Wheellugnut—torqueto129N∙m(95ft-lb).

2.Wheelhubnut—torqueto319N∙m(235ft-lb).

3.ReadtheOperator’sManualbeforeperforming

maintenance;checkthetorqueaftertherst100hoursand

every500hoursafter.

8

decal126-4398

126-4398

1.ReadtheOperator’s

Manual.

3.Unlock

2.Lock

decal126-7875

126-7875

1.Fuselocation4.Auxiliary,15A

2.Relaylocation

5.Startrelay

3.Main,20A

6.Notused

decal127-0326

127-0326

1.ReadtheOperator's

Manual.

3.Removethekeyand

readtheOperator's

Manualbeforeperforming

maintenance.

2.Heightofcut

decal131-1180

131-1180

1.ReadtheOperator's

Manual.

3.Baggingsetting

2.Short,lightgrass;dry

conditions

4.Tall,densegrass;wet

conditions

9

decal136-5530

136-5530

1.Engine—stop3.Engine—start

2.Engine—run

decal125-9383

125-9383

1.Checkthehydraulicuidevery50operatinghours.3.Checkthetirepressureevery50operatinghours.

2.ReadtheOperator’sManualforinformationonlubricating

themachine.

4.ReadtheOperator’sManualbeforeservicingorperforming

maintenance.

10

decal132-0871

132-0871

Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum

recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperator’sManualas

wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineintheconditionson

thatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.

1.Warning—readtheOperator’sManual;alloperatorsshould

betrainedbeforeoperatingthemachine;wearhearing

protection.

4.Tippinghazard—donotusedualrampswhenloadingontoa

trailer;use1rampwideenoughforthemachine;usearamp

withaslopelessthan15°;backuptheramp(inreverse)and

driveforwardofftheramp.

2.Cutting/dismembermenthazardofhand—stayawayfrom

movingparts;keepallguardsandshieldsinplace.

5.Runoverhazard—donotcarrypassengers;lookbehindyou

whenmovinginreverse.

3.Thrownobjecthazard—keepbystandersaway.

6.Tippinghazard—donotusethemachineneardrop-offsor

onslopesgreaterthan15°;onlyoperateacrossslopesless

than15°.

11

ProductOverview

g027333

Figure4

1.Height-of-cutdeck-lift

pedal

6.Rollbar

2.Transportlock

7.Seatbelt

3.Parking-brakelever8.Fuelcap

4.Controls

9.Mowerdeck

5.Motion-controllevers

10.Casterwheel

Controls

Becomefamiliarwithallthecontrolsbeforeyoustart

theengineandoperatethemachine.

ControlPanel

g230913

Figure5

1.Blade-controlswitch

(powertakeoff)

3.Audiblealarm

2.Horizondisplaymonitor4.Keyswitch

KeySwitch

Thekeyswitch,usedtostartandshutofftheengine,

has3positions:OFF,RUN,andSTART.Referto

StartingtheEngine(page22).

ThrottleControl

Thethrottlecontrolstheenginespeed,andthereare

3speeds:Maximum,Efcient,andLow.

RefertotheSoftwareGuideformoreinformation.

Blade-ControlSwitch(Power

Takeoff)

Theblade-controlswitch,representedbya

power-takeoff(PTO)symbol,engagesand

disengagespowertothemowerblades(Figure5).

12

HorizonDisplayMonitor

RefertotheSoftwareGuidefordetailedinformation

explainingtheoperatorinterfacethatallowsyouto

accessinformation,resetcounters,modifysystem

settings,andtroubleshoottheequipment.

g228164

Figure6

HorizonDisplayMonitor

1.Screen

3.Buttons

2.LEDstatuslight

InformationScreen

Theinformationscreendisplaysinformationrelative

tomachineoperation;refertotheSoftwareGuidefor

moreinformation.

Buttons

Themulti-functionalbuttonsarelocatedatthebottom

ofthepanel.Theiconsdisplayedontheinformation

screenabovethebuttonsindicatethecurrentfunction.

Thebuttonsallowyoutoselecttheenginespeedand

navigatethroughsystemmenus.

RefertotheSoftwareGuideformoreinformation.

LEDStatusLight

TheLEDstatuslightismulti-coloredtoindicatethe

systemstatusandislocatedontherightsideofthe

panel.Duringstartup,theLEDilluminatesredto

orangetogreentoverifyfunctionality.

•Solidgreen—indicatesnormaloperatingactivity

•Blinkingred—indicatesanactivefault

•Blinkinggreenandorange—indicatesthata

clutchresetisrequired

RefertotheSoftwareGuideformoreinformation.

Alarm

Ifanerroroccurs,anerrormessagedisplays,theLED

turnsred,andthealarmsoundsaudiblyasfollows:

•Afastchirpsoundindicatescriticalerrors.

•Aslowchirpingsoundindicateslesscriticalerrors,

suchasrequiredmaintenanceorserviceintervals.

Note:Duringstartup,thealarmsoundsbrieyto

verifyfunctionality.

RefertotheSoftwareGuideformoreinformation.

HourMeter

Thehourmeterrecordsthenumberofhoursthe

enginehasoperated.Itoperateswhentheengine

isrunning.Usethesetimesforschedulingregular

maintenance(Figure5).

HoursaredisplayedinEngine-Offscreenorinthe

EngineHourCountermenu.

RefertotheSoftwareGuideformoreinformation.

Safety-InterlockIndicators

TherearesymbolsthatdisplayontheHorizonDisplay

Monitorwhentheinterlockcomponentispositioned

correctly(Figure6).

Motion-ControlLevers

Usethemotion-controlleverstodrivethemachine

forward,reverse,andturneitherdirection(Figure4).

Neutral-LockPosition

Movethemotion-controlleversoutwardfromthe

centertotheNEUTRAL-LOCKpositionwhenexiting

themachine(Figure21).Alwayspositionthe

motion-controlleversintotheNEUTRAL-LOCKposition

whenyoustopthemachineorleaveitunattended.

Parking-BrakeLever

Wheneveryoushutofftheengine,engagetheparking

braketopreventaccidentalmovementofthemachine.

Fuel-ShutoffValve

Closethefuel-shutoffvalvewhentransportingor

storingthemachine;refertoUsingtheFuel-Shutoff

Valve(page30).

13

Specications

Note:Specicationsanddesignaresubjectto

changewithoutnotice.

Width:

60-inchDeck72-inchDeck

WithoutDeck

135cm(53inches)150cm(59inches)

DeectorUp157cm(62inches)187cm(74inches)

DeectorDown192cm(76inches)222cm(88inches)

Length:

60-inchDeck72-inchDeck

RollBar-Up

211cm(83inches)219cm(83inches)

RollBar-Down

215cm(85inches)223cm(88inches)

Height:

RollBar-UpRollBar-Down

179cm(71inches)119cm(47inches)

Weight:

ModelWeight

72946

576kg(1,269lb)

72947

612kg(1,349lb)

72969

576kg(1,270lb)

Attachments/Accessories

AselectionofT oroapprovedattachmentsand

accessoriesisavailableforusewiththemachine

toenhanceandexpanditscapabilities.Contact

yourAuthorizedServiceDealerorauthorizedToro

distributororgotowww.T oro.comforalistofall

approvedattachmentsandaccessories.

Toensureoptimumperformanceandcontinuedsafety

certicationofthemachine,useonlygenuineT oro

replacementpartsandaccessories.Replacement

partsandaccessoriesmadebyothermanufacturers

couldbedangerous,andsuchusecouldvoidthe

productwarranty.

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

BeforeOperation

BeforeOperationSafety

GeneralSafety

•Donotallowchildrenoruntrainedpeopleto

operateorservicethemachine.Localregulations

mayrestricttheageoftheoperator.Theowner

isresponsiblefortrainingalloperatorsand

mechanics.

•Inspecttheareawhereyouwillusethemachine,

andremoveallobjectsthatcouldinterferewith

theoperationofthemachineorthatthemachine

couldthrow.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Checkthatoperator-presencecontrols,safety

switches,andguardsareattachedandworking

properly.Donotoperatethemachineunlessthey

arefunctioningproperly.

•Shutofftheengine,removethekey,andwait

forallmovingpartstostopbeforeleavingthe

operator’sposition.Allowthemachinetocool

beforeservicing,adjusting,fueling,cleaning,or

storingit.

•Beforemowing,inspectthemachinetoensure

thatthecuttingassembliesareworkingproperly.

•Evaluatetheterraintodeterminetheappropriate

equipmentandanyattachmentsoraccessories

requiredtooperatethemachineproperlyand

safely.

•Wearappropriateclothing,includingeye

protection;longpants;substantial,slip-resistant

footwear;andhearingprotection.Tiebacklong

hairanddonotwearlooseclothingorloose

jewelry.

•Donotcarrypassengersonthemachine.

•Keepbystandersandpetsawayfromthemachine

duringoperation.Shutoffthemachineand

attachment(s)ifanyoneentersthearea.

•Donotoperatethemachineunlessallguardsand

safetydevices,suchasthedeectorsandthe

entiregrasscatcher,areinplaceandfunctioning

properly.Replacewornordeterioratedpartswhen

necessary.

14

FuelSafety

•Fuelisextremelyammableandhighlyexplosive.

Areorexplosionfromfuelcanburnyouand

othersandcandamageproperty.

–Topreventastaticchargefromignitingthefuel,

placethecontainerand/ormachinedirectlyon

thegroundbeforelling,notinavehicleoron

anobject.

–Fillthefueltankoutdoorsonlevelground,in

anopenarea,andwhentheengineiscold.

Wipeupanyfuelthatspills.

–Donothandlefuelwhensmokingoraroundan

openameorsparks.

–Donotremovethefuelcaporaddfueltothe

tankwhiletheengineisrunningorhot.

–Ifyouspillfuel,donotattempttostartthe

engine.Avoidcreatingasourceofignitionuntil

thefuelvaporshavedissipated.

–Storefuelinanapprovedcontainerandkeep

itoutofthereachofchildren.

•Fuelisharmfulorfatalifswallowed.Long-term

exposuretovaporscancauseseriousinjuryand

illness.

–Avoidprolongedbreathingofvapors.

–Keepyourhandsandfaceawayfromthe

nozzleandthefuel-tankopening.

–Keepfuelawayfromyoureyesandskin.

•Donotstorethemachineorfuelcontainerwhere

thereisanopename,spark,orpilotlight,such

asonawaterheateroronotherappliances.

•Donotllcontainersinsideavehicleoronatruck

ortrailerbedwithaplasticliner.Alwaysplace

containersonthegroundandawayfromyour

vehiclebeforelling.

•Removetheequipmentfromthetruckortrailer

andrefuelitwhileitisontheground.Ifthisisnot

possible,thenrefuelfromaportablecontainer

ratherthanfromafuel-dispensernozzle.

•Donotoperatethemachinewithouttheentire

exhaustsysteminplaceandinproperworking

condition.

•Keepthefuel-dispensernozzleincontactwith

therimofthefueltankorcontaineropeningat

alltimesuntilfuelingiscomplete.Donotusea

nozzlelock-opendevice.

•Ifyouspillfuelonyourclothing,changeyour

clothingimmediately.

•Donotoverllthefueltank.Replacethefuelcap

andtightenitsecurely.

•Cleangrassanddebrisfromthecuttingunit,

mufer,drives,grasscatcher,andengine

compartmenttohelppreventres.Cleanupoilor

fuelspills.

AddingFuel

RecommendedFuel

•Forbestresults,useonlyclean,fresh(lessthan

30daysold),unleadedgasolinewithanoctane

ratingof87orhigher((R+M)/2ratingmethod).

•Ethanol:Gasolinewithupto10%ethanol

(gasohol)or15%MTBE(methyltertiarybutyl

ether)byvolumeisacceptable.Ethanoland

MTBEarenotthesame.Gasolinewith15%

ethanol(E15)byvolumeisnotapprovedforuse.

Neverusegasolinethatcontainsmorethan

10%ethanolbyvolume,suchasE15(contains

15%ethanol),E20(contains20%ethanol),orE85

(containsupto85%ethanol).Usingunapproved

gasolinemaycauseperformanceproblemsand/or

enginedamagewhichmaynotbecoveredunder

warranty.

•Donotusegasolinecontainingmethanol.

•Donotstorefueleitherinthefueltankorfuel

containersoverthewinterunlessyouuseafuel

stabilizer.

•Donotaddoiltogasoline.

UsingStabilizer/Conditioner

Useafuelstabilizer/conditionerinthemachineto

providethefollowingbenets:

•Keepsfuelfreshlongerwhenusedasdirectedby

thefuel-stabilizermanufacturer

•Cleanstheenginewhileitruns

•Eliminatesgum-likevarnishbuildupinthefuel

system,whichcauseshardstarting

Important:Donotusefueladditives

containingmethanolorethanol.

Addthecorrectamountoffuelstabilizer/conditioner

tothefuel.

Note:Afuelstabilizer/conditionerismost

effectivewhenmixedwithfreshfuel.Tominimize

thechanceofvarnishdepositsinthefuelsystem,

usefuelstabilizeratalltimes.

FillingtheFuelTank

1.Parkthemachineonalevelsurface.

2.Engagetheparkingbrake.

3.Shutofftheengineandremovethekey.

4.Cleanaroundthefuel-tankcap.

5.Fillthefueltanktothebottomofthellerneck

(Figure7).

15

Note:Donotllthefueltankcompletelyfull.

Theemptyspaceinthetankallowsthefuelto

expand.

g027726

Figure7

PerformingDaily

Maintenance

Beforestartingthemachineeachday,performthe

EachUse/DailyprocedureslistedinMaintenance

(page33).

BreakinginaNewMachine

Newenginestaketimetodevelopfullpower.Mower

decksanddrivesystemshavehigherfrictionwhen

new,placingadditionalloadontheengine.Allow

40to50hoursofbreak-intimefornewmachinesto

developfullpowerandbestperformance.

Usingthe

Rollover-ProtectionSystem

(ROPS)

WARNING

Toavoidinjuryordeathfromrollover,keep

therollbarinthefullyraised,lockedposition

andusetheseatbelt.

Ensurethattheseatissecuredtothe

machine.

WARNING

Thereisnorolloverprotectionwhentheroll

barisinthedownposition.

•Lowertherollbaronlywhenabsolutely

necessary.

•Donotweartheseatbeltwhentherollbar

isinthedownposition.

•Driveslowlyandcarefully.

•Raisetherollbarassoonasclearance

permits.

•Checkcarefullyforoverheadclearances

(i.e.,branches,doorways,electricalwires)

beforedrivingunderanyobjectsanddo

notcontactthem.

LoweringtheRollBar

Important:Lowertherollbaronlywhen

absolutelynecessary.

1.Tolowertherollbar,applyforwardpressureto

theupperpartoftherollbar.

2.Pullbothknobsoutandrotatethem90degrees

sotheyarenotengaged(Figure8).

3.Lowertherollbartothedownposition(Figure

8).

16

g228804

Figure8

1.Rollbarintheupright

position

4.RotatetheROPSknob90

degrees.

2.ROPSknobinthelatched

position

5.ROPSknobinthe

unlatchedposition

3.PulltheROPSknobout.6.Rollbarinthefolded

position

RaisingtheRollBar

Important:Alwaysusetheseatbeltwiththeroll

barintheraisedposition.

1.Raisetherollbartotheoperatingpositionand

rotatetheknobsuntiltheymovepartiallyinto

thegrooves(Figure8).

2.Raisetherollbartothefulluprightpositionwhile

pushingontheupperrollbarsothatthepins

snapintopositionwhentheholesalignwiththe

pins(Figure8).

3.Pushontherollbarandensurethatbothpins

areengaged.

UsingtheSafety-Interlock

System

WARNING

Ifthesafety-interlockswitchesare

disconnectedordamaged,themachinecould

operateunexpectedly,causingpersonal

injury.

•Donottamperwiththeinterlockswitches.

•Checktheoperationoftheinterlock

switchesdailyandreplaceanydamaged

switchesbeforeoperatingthemachine.

Understandingthe

Safety-InterlockSystem

Thesafety-interlocksystemisdesignedtopreventthe

enginefromstartingunless:

•Theparkingbrakeisengaged.

•Theblade-controlswitch(PTO)isdisengaged.

•Themotion-controlleversareintheNEUTRAL-LOCK

position.

Thesafety-interlocksystemalsoisdesignedtoshut

offtheenginewhenthemotion-controlleversare

movedfromtheNEUTRAL-LOCKpositionwiththe

parkingbrakeengagedorifyourisefromtheseat

whenthePTOisengaged.

TheHorizonDisplayMonitorhasindicatorstonotify

theuserwhentheinterlockcomponentisinthe

correctposition.Whenthecomponentisinthecorrect

position,anindicatordisplaysonthescreen.

g230650

Figure9

1.Indicatorsdisplaywhentheinterlockcomponentsareinthe

correctposition

TestingtheSafety-Interlock

System

ServiceInterval:Beforeeachuseordaily

Testthesafety-interlocksystembeforeyouusethe

machineeachtime.Ifthesafetysystemdoesnot

operateasdescribedbelow,haveanAuthorized

ServiceDealerrepairthesafetysystemimmediately.

17

1.Sitontheseat,engagetheparkingbrake,and

movetheblade-controlswitch(PTO)totheON

position.Trystartingtheengine;theengine

shouldnotstart.

2.Sitontheseat,engagetheparkingbrake,and

movetheblade-controlswitch(PTO)totheOFF

position.Moveeithermotion-controlleverout

oftheNEUTRAL-LOCKposition.Trystartingthe

engine;theengineshouldnotstart.Repeatfor

theothercontrollever.

3.Sitontheseat,engagetheparkingbrake,

movetheblade-controlswitch(PTO)totheOFF

position,andmovethemotion-controllevers

totheNEUTRAL-LOCKposition.Nowstartthe

engine.Whiletheengineisrunning,disengage

theparkingbrake,engagetheblade-control

switch(PTO),andriseslightlyfromtheseat;the

engineshouldshutoff.

4.Sitontheseat,engagetheparkingbrake,

movetheblade-controlswitch(PTO)totheOFF

position,andmovethemotion-controllevers

totheNEUTRAL-LOCKposition.Nowstartthe

engine.Whiletheengineisrunning,center

eithermotioncontrolandmove(forwardor

reverse);theengineshouldshutoff.Repeatfor

othermotioncontrol.

5.Sitontheseat,disengagetheparkingbrake,

movetheblade-controlswitch(PTO)totheOFF

position,andmovethemotion-controllevers

totheNEUTRAL-LOCKposition.Trystartingthe

engine;theengineshouldnotstart.

PositioningtheSeat

Theseatcanmoveforwardandbackward.Position

theseatwhereyouhavethebestcontrolofthe

machineandaremostcomfortable(Figure10).

g019754

Figure10

UnlatchingtheSeat

Tounlatchtheseat,pushtheseatlatchforward

(Figure11).

g008956

Figure11

1.Seatlatch2.Seat

18

ChangingtheSeat

Suspension

Theseatisadjustabletoprovideasmoothand

comfortableride.Positiontheseatwhereyouare

mostcomfortable.

Toadjustit,turntheknobinfronteitherdirectionto

providethebestcomfort(Figure12).

g019768

Figure12

1.Seat-suspensionknob

DuringOperation

DuringOperationSafety

GeneralSafety

•Theowner/operatorcanpreventandisresponsible

foraccidentsthatmaycausepersonalinjuryor

propertydamage.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat

causesdistractions;otherwise,injuryorproperty

damagemayoccur.

•Donotoperatethemachinewhileill,tired,or

undertheinuenceofalcoholordrugs.

•Contactingthebladecanresultinseriouspersonal

injury.Shutofftheengine,removethekey,and

waitforallmovingpartstostopbeforeleavingthe

operatingposition.Whenyouturnthekeytothe

OFFposition,theengineshouldshutoffandthe

bladeshouldstop.Ifnot,stopusingyourmachine

immediatelyandcontactanAuthorizedService

Dealer.

•Operatethemachineonlyingoodvisibilityand

appropriateweatherconditions.Donotoperate

themachinewhenthereistheriskoflightning.

•Keepyourhandsandfeetawayfromthecutting

units.Keepclearofthedischargeopening.

•Donotmowwiththedischargedeector

raised,removed,oralteredunlessthereisa

grass-collectionsystemormulchkitinplaceand

workingproperly.

•Donotmowinreverseunlessitisabsolutely

necessary.Alwayslookdownandbehindyou

beforemovingthemachineinreverse.

•Useextremecarewhenapproachingblind

corners,shrubs,trees,orotherobjectsthatmay

blockyourview.

•Stopthebladeswheneveryouarenotmowing.

•Ifthemachinestrikesanobjectorstartstovibrate,

immediatelyshutofftheengine,removethekey

(ifequipped),andwaitforallmovingpartstostop

beforeexaminingthemachinefordamage.Make

allnecessaryrepairsbeforeresumingoperation.

•Slowdownandusecautionwhenmakingturns

andcrossingroadsandsidewalkswiththe

machine.Alwaysyieldtheright-of-way.

•Beforeyouleavetheoperatingposition,dothe

following:

–Parkthemachineonalevelsurface.

–Disengagethepowertakeoffandlowerthe

attachments.

–Engagetheparkingbrake.

–Shutofftheengineandremovethekey.

–Waitforallmovingpartstostop.

•Operatetheengineonlyinwell-ventilatedareas.

Exhaustgasescontaincarbonmonoxide,which

islethalifinhaled.

•Neverleavearunningmachineunattended.

•Attachtowedequipmenttothemachineonlyat

thehitchpoint.

•Donotoperatethemachineunlessallguardsand

safetydevices,suchasthedeectorsandthe

entiregrasscatcher,areinplaceandfunctioning

properly.Replacewornordeterioratedpartswhen

necessary.

•Useonlyaccessoriesandattachmentsapproved

byT oro.

•Thismachineproducessoundlevelsinexcess

of85dBAattheoperator’searandcancause

hearinglossthroughextendedperiodsof

exposure.

19

g229846

Figure13

1.Wearhearingprotection.

•Cleangrassanddebrisfromthecuttingunit,

drives,mufer,andenginetohelppreventres.

•Starttheenginewithyourfeetwellawayfromthe

blades.

•Beawareofthemowerdischargepathanddirect

thedischargeawayfromothers.Avoiddischarging

materialagainstawallorobstructionbecausethe

materialmayricochetbacktowardyou.

•Stoptheblades,slowdownthemachine,anduse

cautionwhencrossingsurfacesotherthangrass

orwhentransportingthemachinetoandfromthe

operatingarea.

•Donotchangetheenginegovernorspeedor

overspeedtheengine.

•Childrenareoftenattractedtothemachineand

themowingactivity.Neverassumethatchildren

willremainwhereyoulastsawthem.

•Keepchildrenoutoftheoperatingareaandunder

thewatchfulcareofaresponsibleadultotherthan

theoperator.

•Bealertandshutoffthemachineifchildrenenter

theoperatingarea.

•Beforebackinguporturningthemachine,look

downandallaroundforsmallchildren.

•Donotcarrychildrenonthemachine,evenwhen

thebladesarenotmoving.Childrencouldfall

offandbeseriouslyinjuredorpreventyoufrom

safelyoperatingthemachine.Childrenwhohave

beengivenridesinthepastcouldappearinthe

operatingareawithoutwarningandberunoveror

backedoverbythemachine.

RolloverProtectionSystem

(ROPS)Safety

•TheROPSisanintegralsafetydevice.Donot

removeanyoftheROPScomponentsfromthe

machine.

•Ensurethattheseatbeltisattachedandthatyou

canreleaseitquicklyinanemergency.

•Keeptherollbarinthefullyraisedandlocked

positionandalwayswearyourseatbeltwhenever

therollbarisup.

•Checkcarefullyforoverheadobjectsbeforeyou

driveunderthem,anddonotcontactthem.

•ReplacedamagedROPScomponents.Donot

repairoralterthem.

•Thereisnorolloverprotectionwhentherollbar

isdown.

•Wheelsdroppingoveredges,oversteepbanks,or

intowatercancausearollover,whichmayresult

inseriousinjuryordeath.

•Donotweartheseatbeltwhentherollbarisdown.

•Lowertherollbaronlywhenabsolutelynecessary;

raiseitassoonasclearancepermits.

•Intheeventofarollover,takethemachinetoan

AuthorizedServiceDealertoinspecttheROPS.

•UseonlyT oroapprovedaccessoriesand

attachmentsfortheROPS.

SlopeSafety

•Slopesareamajorfactorrelatedtolossofcontrol

androlloveraccidents,whichcanresultinsevere

injuryordeath.Theoperatorisresponsiblefor

safeslopeoperation.Operatingthemachineon

anysloperequiresextracaution.Beforeusingthe

machineonaslope,dothefollowing:

–Reviewandunderstandtheslopeinstructions

inthemanualandonthemachine.

–Useanangleindicatortodeterminethe

approximateslopeangleofthearea.

–Neveroperateonslopesgreaterthan15°.

–Evaluatethesiteconditionsofthedayto

determineiftheslopeissafeformachine

operation.Usecommonsenseandgood

judgmentwhenperformingthisevaluation.

Changesintheterrain,suchasmoisture,can

quicklyaffecttheoperationofthemachineon

aslope.

•Identifyhazardsatthebaseoftheslope.Do

notoperatethemachineneardrop-offs,ditches,

embankments,water,orotherhazards.The

machinecouldsuddenlyrolloverifawheelgoes

overtheedgeortheedgecollapses.Keepasafe

distance(twicethewidthofthemachine)between

themachineandanyhazard.Useawalk-behind

machineorahandtrimmertomowthegrassin

theseareas.

•Avoidstarting,stopping,orturningthemachineon

slopes.Avoidmakingsuddenchangesinspeedor

direction;turnslowlyandgradually.

•Donotoperateamachineunderanyconditions

wheretraction,steering,orstabilityisinquestion.

Beawarethatoperatingthemachineonwet

grass,acrossslopes,ordownhillmaycausethe

machinetolosetraction.Lossoftractiontothe

drivewheelsmayresultinslidingandalossof

brakingandsteering.Themachinecanslideeven

ifthedrivewheelsarestopped.

20

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Toro Z Master Professional 6000 Series Riding Mower, User manual

Toro Z Master Professional 6000 Series Riding Mower, User manual

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