Toro Z Master Professional 6000 Series Riding Mower, User manual

FormNo.3433-687RevA

ZMaster

®

Professional6000

SeriesRidingMower

with60inor72inTURBOFORCE

®

Side

DischargeMower

ModelNo.72946—SerialNo.400000000andUp

ModelNo.72947—SerialNo.400000000andUp

ModelNo.72969—SerialNo.400000000andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)

*3433-687*A

ItisaviolationofCaliforniaPublicResourceCode

Section4442or4443touseoroperatetheengineon

anyforest-covered,brush-covered,orgrass-covered

landunlesstheengineisequippedwithaspark

arrester,asdenedinSection4442,maintainedin

effectiveworkingorderortheengineisconstructed,

equipped,andmaintainedforthepreventionofre.

Theenclosedengineowner'smanualissupplied

forinformationregardingtheUSEnvironmental

ProtectionAgency(EPA)andtheCaliforniaEmission

ControlRegulationofemissionsystems,maintenance,

andwarranty.Replacementsmaybeorderedthrough

theenginemanufacturer.

GrossorNetTorque:Thegrossornettorque

ofthisenginewaslaboratoryratedbytheengine

manufacturerinaccordancewiththeSocietyof

AutomotiveEngineers(SAE)J1940orJ2723.As

conguredtomeetsafety,emission,andoperating

requirements,theactualenginetorqueonthisclass

ofmowerwillbesignicantlylower.Pleasereferto

theenginemanufacturer’sinformationincludedwith

themachine.

WARNING

CALIFORNIA

Proposition65Warning

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Batteryposts,terminals,andrelated

accessoriescontainleadandlead

compounds,chemicalsknownto

theStateofCaliforniatocause

cancerandreproductiveharm.Wash

handsafterhandling.

Useofthisproductmaycauseexposure

tochemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Introduction

Thisrotary-blade,ridinglawnmowerisintendedtobe

usedbyprofessional,hiredoperators.Itisdesigned

primarilyforcuttinggrassonwell-maintainedlawns

onresidentialorcommercialproperties.Usingthis

productforpurposesotherthanitsintendedusecould

provedangeroustoyouandbystanders.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.

Visitwww.Toro.comforproductsafetyandoperation

trainingmaterials,accessoryinformation,helpnding

adealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DealerorT oroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

Important:Withyourmobiledevice,youcan

scantheQRcodeontheserialnumberdecal(if

equipped)toaccesswarranty,parts,andother

productinformation.

g233771

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

Contents

Safety.......................................................................4

8111LyndaleAvenueSouth

Bloomington,MN55420

2

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

SafetyAlertSymbol............................................4

GeneralSafety...................................................4

SlopeIndicator...................................................5

SafetyandInstructionalDecals..........................6

ProductOverview...................................................12

Controls...........................................................12

HorizonDisplayMonitor................................13

Specications..................................................14

Attachments/Accessories.................................14

BeforeOperation.................................................14

BeforeOperationSafety...................................14

AddingFuel......................................................16

PerformingDailyMaintenance..........................16

BreakinginaNewMachine..............................17

UsingtheRollover-ProtectionSystem

(ROPS).........................................................17

UsingtheSafety-InterlockSystem....................18

PositioningtheSeat..........................................19

UnlatchingtheSeat..........................................19

ChangingtheSeatSuspension.........................19

DuringOperation.................................................20

DuringOperationSafety...................................20

OperatingtheParkingBrake.............................22

OperatingtheMowerBlade-ControlSwitch

(PTO)............................................................23

StartingtheEngine...........................................23

ShuttingOfftheEngine.....................................24

UsingtheMotion-ControlLevers.......................24

DrivingtheMachine..........................................24

UsingtheSideDischarge.................................26

AdjustingtheHeightofCut...............................26

AdjustingtheAnti-ScalpRollers........................27

AdjustingtheFlowBafeKnob.........................28

PositioningtheFlowBafe................................29

OperatingTips.................................................30

AfterOperation....................................................31

AfterOperationSafety......................................31

UsingtheFuel-ShutoffValve.............................31

UsingtheDrive-Wheel-ReleaseValves............31

TransportingtheMachine.................................32

Maintenance...........................................................34

MaintenanceSafety..........................................34

RecommendedMaintenanceSchedule(s)...........35

Lubrication..........................................................37

GreasingtheMachine.......................................37

LubricatingtheMowerDeck-LiftPivots.............37

GreasingtheMowerDeck................................38

GreasingtheCaster-WheelHubs.....................39

EngineMaintenance...........................................40

IdentifyingtheEngine.......................................40

EngineSafety...................................................40

ServicingaKawasaki

®

Engine..........................40

ServicingaKohler

®

Engine...............................45

CheckingtheSparkArrester.............................50

FuelSystemMaintenance...................................51

ServicingtheElectronicFuel-Injection

System..........................................................51

ReplacingtheLow-PressureFuel

Filter..............................................................51

ServicingtheHigh-PressureFuelFilter.............51

ServicingtheFuelT ank.....................................51

ElectricalSystemMaintenance...........................52

ElectricalSystemSafety...................................52

ServicingtheBattery.........................................52

ServicingtheFuses..........................................54

DriveSystemMaintenance..................................54

CheckingtheSeatBelt.....................................54

CheckingtheRoll-BarKnobs............................54

AdjustingtheTracking......................................55

CheckingtheTirePressure...............................56

CheckingtheWheelLugNuts...........................56

CheckingtheWheel-HubSlottedNut................56

AdjustingtheCaster-PivotBearing...................56

RemovingtheClutchShim...............................57

CoolingSystemMaintenance..............................59

CleaningtheEngineScreenandEngine-Oil

Cooler...........................................................59

CleaningtheEngine-CoolingFinsand

Shrouds........................................................59

CheckingandCleaningtheHydraulic-Unit

Shrouds........................................................60

BrakeMaintenance.............................................60

AdjustingtheParkingBrake..............................60

BeltMaintenance................................................61

InspectingtheBelts..........................................61

ReplacingtheMowerBelt.................................61

ReplacingtheHydraulicPump-Drive

Belt................................................................62

ControlsSystemMaintenance.............................63

AdjustingtheControl-HandlePosition..............63

AdjustingtheMotion-ControlLinkage...............64

AdjustingtheMotion-ControlDamper...............65

AdjustingtheMotion-ControlNeutral-Lock

Pivot..............................................................65

HydraulicSystemMaintenance...........................66

HydraulicSystemSafety...................................66

Hydraulic-FluidSpecications..........................66

CheckingtheHydraulicFluid............................66

ChangingtheHydraulicFluidand

Filters............................................................67

BladeMaintenance..............................................68

BladeSafety.....................................................68

ServicingtheCuttingBlades.............................68

LevelingtheMowerDeck..................................71

RemovingtheMowerDeck...............................73

ReplacingtheGrassDeector..........................74

Cleaning..............................................................75

CleaningundertheMowerDeck.......................75

DisposingofWaste...........................................75

Storage...................................................................76

StorageSafety..................................................76

CleaningandStorage.......................................76

Troubleshooting......................................................77

Schematics.............................................................80

3

Safety

Thismachinehasbeendesignedinaccordancewith

ANSIstandardB71.4-2017.

SafetyAlertSymbol

ThisSafetyAlertSymbol(Figure2)isusedbothin

thismanualandonthemachinetoidentifyimportant

safetymessageswhichmustbefollowedtoavoid

accidents.

Thissymbolmeans:ATTENTION!BECOMEALERT!

YOURSAFETYISINVOLVED!

g000502

Figure2

SafetyAlertSymbol

Thesafetyalertsymbolappearsaboveinformation

whichalertsyoutounsafeactionsorsituationsand

willbefollowedbythewordDANGER,WARNING,or

CAUTION.

DANGER:Indicatesanimminentlyhazardous

situationwhich,ifnotavoided,Willresultindeathor

seriousinjury.

WARNING:Indicatesapotentiallyhazardoussituation

which,ifnotavoided,Couldresultindeathorserious

injury.

CAUTION:Indicatesapotentiallyhazardoussituation

which,ifnotavoided,Mayresultinminorormoderate

injury.

Thismanualusestwootherwordstohighlight

information.Importantcallsattentiontospecial

mechanicalinformationandNoteemphasizesgeneral

informationworthyofspecialattention.

GeneralSafety

Thismachineiscapableofamputatinghandsandfeet

andofthrowingobjects.T orodesignedandtested

thislawnmowertoofferreasonablysafeservice;

however,failuretocomplywithsafetyinstructions

mayresultininjuryordeath.

•Read,understand,andfollowallinstructionsand

warningsintheOperator’sManualandother

trainingmaterial,onthemachine,engine,and

attachments.Alloperatorsandmechanicsshould

betrained.Iftheoperator(s)ormechanic(s)can

notreadthismanual,itistheowner’sresponsibility

toexplainthismaterialtothem;otherlanguages

maybeavailableonourwebsite.

•Onlyallowtrained,responsible,andphysically

capableoperatorsthatarefamiliarwiththesafe

operation,operatorcontrols,andsafetysignsand

instructionstooperatethemachine.Neverlet

childrenoruntrainedpeopleoperateorservicethe

equipment.Localregulationsmayrestricttheage

oftheoperator.

•Alwayskeeptherollbarinthefullyraisedand

lockedpositionandusetheseatbelt.

•Donotoperatethemachineneardrop-offs,

ditches,embankments,water,orotherhazards,or

onslopesgreaterthan15degrees.

•Donotputyourhandsorfeetnearmoving

componentsofthemachine.

•Neveroperatethemachinewithdamagedguards,

shields,orcovers.Alwayshavesafetyshields,

guards,switchesandotherdevicesinplaceandin

properworkingcondition.

•Stopthemachine,shutofftheengine,andremove

thekeybeforeservicing,fueling,orunclogging

themachine.

4

SlopeIndicator

g011841

Figure3

Youmaycopythispageforpersonaluse.

1.Themaximumslopeyoucanoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslopeof

hillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline

tomatchtherecommendedslope.

2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.

3.Exampleofhowtocompareslopewithfoldededge

5

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

decalbatterysymbols

BatterySymbols

Someorallofthesesymbolsareonyourbattery.

1.Explosionhazard6.Keepbystandersaway

fromthebattery.

2.Nore,opename,or

smoking

7.Weareyeprotection;

explosivegasescan

causeblindnessandother

injuries.

3.Causticliquid/chemical

burnhazard

8.Batteryacidcancause

blindnessorsevereburns.

4.Weareyeprotection.9.Flusheyesimmediately

withwaterandgetmedical

helpfast.

5.ReadtheOperator's

Manual.

10.Containslead;donot

discard

decaloemmarkt

Manufacturer'sMark

1.Thismarkindicatesthatthebladeisidentiedasapart

fromtheoriginalmachinemanufacturer.

decal58-6520

58-6520

1.Grease

decal99-8936

99-8936

1.Machinespeed4.Neutral

2.Fast5.Reverse

3.Slow

decal106-2655

106-2655

1.Warning-donottouchorapproachmovingbelts;remove

theignitionkeyandreadtheinstructionsbeforeservicing

orperformingmaintenance.

decal106-5517

106-5517

1.Warning—donottouchthehotsurface.

6

decal107-3069

107-3069

1.Warning–thereisnorolloverprotectionwhentherollbaris

down.

2.Toavoidinjuryordeathfromarolloveraccident,keepthe

rollbarintheraisedandlockedpositionandweartheseat

belt.Lowertherollbaronlywhenabsolutelynecessary;do

notweartheseatbeltwhentherollbarisdown.

3.ReadtheOperator'sManual;driveslowlyandcarefully.

decal112-9028

112-9028

1.Warning—stayawayfrommovingparts;keepallguards

andshieldsinplace.

decal116-8283

116-8283

1.Warning—readtheOperator'sManualforinstructionson

torquingthebladebolt/nutto75to81N∙m(55to60ft-lb).

decal136-5508

136-5508

1.Beltrouting

decal133-8062

133-8062

7

decal116-5988

116-5988

1.Parkingbrake—engaged2.Parking

brake—disengaged

decal116-8726

116-8726

1.ReadtheOperator’sManualfortherecommendedhydraulic

uid.

decal117-0346

117-0346

1.Fuelleakhazard—readtheOperator'sManual;donot

attempttoremovetherollbar;donotweld,drill,ormodify

therollbarinanyway.

decal117-3848

117-3848

1.Thrownobjecthazard—keepbystandersaway.

2.Thrownobjecthazard,raiseddeector—donotoperate

withoutthedeector,dischargecover,orgrasscollection

systeminplace.

3.Cutting/dismembermenthazardofhandorfoot,mower

blade—stayawayfrommovingparts;keepallguardsand

shieldsinplace.

decal119-6807

119-6807

1.Warning—nostep

decal126-2055

126-2055

1.Wheellugnut—torqueto129N∙m(95ft-lb).

2.Wheelhubnut—torqueto319N∙m(235ft-lb).

3.ReadtheOperator’sManualbeforeperforming

maintenance;checkthetorqueaftertherst100hoursand

every500hoursafter.

8

decal126-4398

126-4398

1.ReadtheOperator’s

Manual.

3.Unlock

2.Lock

decal126-7875

126-7875

1.Fuselocation4.Auxiliary,15A

2.Relaylocation

5.Startrelay

3.Main,20A

6.Notused

decal127-0326

127-0326

1.ReadtheOperator's

Manual.

3.Removethekeyand

readtheOperator's

Manualbeforeperforming

maintenance.

2.Heightofcut

decal131-1180

131-1180

1.ReadtheOperator's

Manual.

3.Baggingsetting

2.Short,lightgrass;dry

conditions

4.Tall,densegrass;wet

conditions

9

decal136-5530

136-5530

1.Engine—stop3.Engine—start

2.Engine—run

decal125-9383

125-9383

1.Checkthehydraulicuidevery50operatinghours.3.Checkthetirepressureevery50operatinghours.

2.ReadtheOperator’sManualforinformationonlubricating

themachine.

4.ReadtheOperator’sManualbeforeservicingorperforming

maintenance.

10

decal132-0871

132-0871

Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum

recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperator’sManualas

wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineinthoseconditions

onthatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.Ifpossible,keepthe

cuttingunitsloweredtothegroundwhileoperatingthemachineonslopes.Raisingthecuttingunitswhileoperatingonslopescan

causethemachinetobecomeunstable.

1.Warning—readtheOperator’sManual;donotoperatethis

machineunlessyouaretrained;wearhearingprotection.

4.Ramphazard—whenloadingontoatrailer,donotusedual

ramps;onlyuseasingularrampwideenoughforthemachine

andthathasaninclinelessthan15°;backuptheramp(in

reverse)anddriveforwardofftheramp.

2.Cutting,dismembering,andentanglementhazard—keep

handsawayfrommovingparts;keepallguardsandshieldsin

place.

5.Bodilyharmhazard—donotcarrypassengers;lookbehind

youwhenmowinginreverse.

3.Thrownobjecthazard—keepbystandersaway.6.Tippinghazardonslopes—donotuseonslopesnearopen

water;donotuseonslopesgreaterthan15°.

11

ProductOverview

g027333

Figure4

1.Height-of-cutdeck-lift

pedal

6.Rollbar

2.Transportlock

7.Seatbelt

3.Parking-brakelever8.Fuelcap

4.Controls

9.Mowerdeck

5.Motion-controllevers

10.Casterwheel

Controls

Becomefamiliarwithallthecontrolsbeforeyoustart

theengineandoperatethemachine.

ControlPanel

g230913

Figure5

1.Blade-controlswitch

(powertakeoff)

3.Audiblealarm

2.Horizondisplaymonitor4.Keyswitch

KeySwitch

Thekeyswitch,usedtostartandshutofftheengine,

has3positions:OFF,RUN,andSTART.Referto

StartingtheEngine(page23).

ThrottleControl

Thethrottlecontrolstheenginespeed,andthereare

3speeds:Maximum,Efcient,andLow.

RefertotheSoftwareGuideformoreinformation.

Blade-ControlSwitch(Power

Takeoff)

Theblade-controlswitch,representedbya

power-takeoff(PTO)symbol,engagesand

disengagespowertothemowerblades(Figure5).

12

HorizonDisplayMonitor

RefertotheSoftwareGuidefordetailedinformation

explainingtheoperatorinterfacethatallowsyouto

accessinformation,resetcounters,modifysystem

settings,andtroubleshoottheequipment.

g228164

Figure6

HorizonDisplayMonitor

1.Screen

3.Buttons

2.LEDstatuslight

InformationScreen

Theinformationscreendisplaysinformationrelative

tomachineoperation;refertotheSoftwareGuidefor

moreinformation.

Buttons

Themulti-functionalbuttonsarelocatedatthebottom

ofthepanel.Theiconsdisplayedontheinformation

screenabovethebuttonsindicatethecurrentfunction.

Thebuttonsallowyoutoselecttheenginespeedand

navigatethroughsystemmenus.

RefertotheSoftwareGuideformoreinformation.

LEDStatusLight

TheLEDstatuslightismulti-coloredtoindicatethe

systemstatusandislocatedontherightsideofthe

panel.Duringstartup,theLEDilluminatesredto

orangetogreentoverifyfunctionality.

•Solidgreen—indicatesnormaloperatingactivity

•Blinkingred—indicatesanactivefault

•Blinkinggreenandorange—indicatesthata

clutchresetisrequired

RefertotheSoftwareGuideformoreinformation.

Alarm

Ifanerroroccurs,anerrormessagedisplays,theLED

turnsred,andthealarmsoundsaudiblyasfollows:

•Afastchirpsoundindicatescriticalerrors.

•Aslowchirpingsoundindicateslesscriticalerrors,

suchasrequiredmaintenanceorserviceintervals.

Note:Duringstartup,thealarmsoundsbrieyto

verifyfunctionality.

RefertotheSoftwareGuideformoreinformation.

HourMeter

Thehourmeterrecordsthenumberofhoursthe

enginehasoperated.Itoperateswhentheengine

isrunning.Usethesetimesforschedulingregular

maintenance(Figure5).

HoursaredisplayedinEngine-Offscreenorinthe

EngineHourCountermenu.

RefertotheSoftwareGuideformoreinformation.

Safety-InterlockIndicators

TherearesymbolsthatdisplayontheHorizonDisplay

Monitorwhentheinterlockcomponentispositioned

correctly(Figure5).

Motion-ControlLevers

Usethemotion-controlleverstodrivethemachine

forward,reverse,andturneitherdirection(Figure4).

Neutral-LockPosition

Movethemotion-controlleversoutwardfromthe

centertotheNEUTRAL-LOCKpositionwhenexiting

themachine(Figure20).Alwayspositionthe

motion-controlleversintotheNEUTRAL-LOCKposition

whenyoustopthemachineorleaveitunattended.

Parking-BrakeLever

Wheneveryoushutofftheengine,engagetheparking

braketopreventaccidentalmovementofthemachine.

Fuel-ShutoffValve

Closethefuel-shutoffvalvewhentransportingor

storingthemachine;refertoUsingtheFuel-Shutoff

Valve(page31).

13

Specications

Note:Specicationsanddesignaresubjectto

changewithoutnotice.

Width:

60-inchDeck72-inchDeck

WithoutDeck

135cm(53inches)150cm(59inches)

DeectorUp157cm(62inches)187cm(74inches)

DeectorDown192cm(76inches)222cm(88inches)

Length:

60-inchDeck72-inchDeck

RollBar-Up

211cm(83inches)219cm(83inches)

RollBar-Down

215cm(85inches)223cm(88inches)

Height:

RollBar-UpRollBar-Down

179cm(71inches)119cm(47inches)

Weight:

ModelWeight

74946

576kg(1,269lb)

74947

612kg(1,349lb)

74969

576kg(1,270lb)

Attachments/Accessories

AselectionofT oroapprovedattachmentsand

accessoriesisavailableforusewiththemachine

toenhanceandexpanditscapabilities.Contact

yourAuthorizedServiceDealerorauthorizedToro

distributororgotowww.T oro.comforalistofall

approvedattachmentsandaccessories.

Toensureoptimumperformanceandcontinuedsafety

certicationofthemachine,useonlygenuineT oro

replacementpartsandaccessories.Replacement

partsandaccessoriesmadebyothermanufacturers

couldbedangerous,andsuchusecouldvoidthe

productwarranty.

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

BeforeOperation

BeforeOperationSafety

GeneralSafety

•Evaluatetheterraintodeterminewhataccessories

andattachmentsareneededtoproperlyand

safelyperformthejob.Onlyuseaccessoriesand

attachmentsapprovedbyToro.

•Inspecttheareawheretheequipmentistobe

usedandremoveallrocks,toys,sticks,wires,

bones,andotherforeignobjects.Thesecan

bethrownorinterferewiththeoperationofthe

machineandmaycausepersonalinjurytothe

operatororbystanders.

•Wearappropriatepersonalprotectiveequipment

suchassafetyglasses,substantialslip-resistant

footwear,andhearingprotection.Tiebacklong

hairandavoidlooseclothingandloosejewelry

whichmaygettangledinmovingparts.

CAUTION

Thismachineproducessoundlevelsin

excessof85dBAattheoperator’searand

cancausehearinglossthroughextended

periodsofexposure.

Wearhearingprotectionwhenoperating

thismachine.

•Checkthattheoperatorpresencecontrols,

safetyswitches,andshieldsareattachedand

functioningproperly.Donotoperateunlessthey

arefunctioningproperly.

•Donotoperatethemowerwhenpeople,especially

children,orpetsareinthearea.Stopthemachine

andattachment(s)ifanyoneentersthearea.

•Donotoperatethemachinewithouttheentire

grasscollectionsystem,dischargedeector,

orothersafetydevicesinplaceandinproper

workingcondition.Grasscatchercomponents

aresubjecttowear,damageanddeterioration,

whichcouldexposemovingpartsorallowobjects

tobethrown.Frequentlycheckforwornor

deterioratingcomponentsandreplacethemwith

themanufacturer’srecommendedpartswhen

necessary.

14

FuelSafety

Useextremecarewhenhandlingfuel.

DANGER

Incertainconditionsgasolineisextremely

ammableandvaporsareexplosive.

Areorexplosionfromgasolinecanburn

you,others,andcausepropertydamage.

•Fillthefueltankoutdoorsonlevelground,

inanopenarea,whentheengineiscold.

Wipeupanygasolinethatspills.

•Neverrellthefueltankordrainthe

machineindoorsorinsideanenclosed

trailer.

•DoNotllthefueltankcompletelyfull.

Fillthefueltanktothebottomoftheller

neck.Theemptyspaceinthetankallows

gasolinetoexpand.Overllingmayresult

infuelleakageordamagetotheengineor

emissionsystem.

•Neversmokewhenhandlinggasoline,and

stayawayfromanopenameorwhere

gasolinefumesmaybeignitedbyspark.

•Storegasolineinanapprovedcontainer

andkeepitoutofthereachofchildren.

•Addfuelbeforestartingtheengine.Never

removethecapofthefueltankoraddfuel

whenengineisrunningorwhentheengine

ishot.

•Iffuelisspilled,DoNotattempttostart

theengine.Moveawayfromtheareaof

thespillandavoidcreatinganysourceof

ignitionuntilfuelvaporshavedissipated.

•DoNotoperatewithoutentireexhaust

systeminplaceandinproperworking

condition.

DANGER

Incertainconditionsduringfueling,static

electricitycanbereleasedcausingaspark

whichcanignitegasolinevapors.Areor

explosionfromgasolinecanburnyouand

othersandcausepropertydamage.

•Alwaysplacegasolinecontainersonthe

groundawayfromyourvehiclebefore

lling.

•DoNotllgasolinecontainersinsidea

vehicleoronatruckortrailerbedbecause

interiorcarpetsorplastictruckbedliners

mayinsulatethecontainerandslowthe

lossofanystaticcharge.

•Whenpractical,removegas-powered

equipmentfromthetruckortrailerand

refueltheequipmentwithitswheelsonthe

ground.

•Ifthisisnotpossible,thenrefuelsuch

equipmentonatruckortrailerfroma

portablecontainer,ratherthanfroma

gasolinedispensernozzle.

•Ifagasolinedispensernozzlemustbe

used,keepthenozzleincontactwiththe

rimofthefueltankorcontaineropeningat

alltimesuntilfuelingiscomplete.DoNot

useanozzlelockopendevice.

WARNING

Gasolineisharmfulorfatalifswallowed.

Long-termexposuretovaporshascaused

cancerinlaboratoryanimals.Failuretouse

cautionmaycauseseriousinjuryorillness.

•Avoidprolongedbreathingofvapors.

•Keepfaceawayfromnozzleandgas

tank/containeropening.

•Keepawayfromeyesandskin.

•Neversiphonbymouth.

CAUTION

Fueltankventislocatedinsidetheroll

bartube.Removingormodifyingtheroll

barcouldresultinfuelleakageandviolate

emissionsregulations.

•DoNotremoverollbar.

•DoNotweld,drill,ormodifyrollbarinany

way.

Tohelppreventres:

15

•Keepengineandengineareafreefrom

accumulationofgrass,leaves,excessivegrease

oroil,andotherdebriswhichcanaccumulatein

theseareas.

•Cleanupoilandfuelspillsandremovefuelsoaked

debris.

•Allowthemachinetocoolbeforestoringthe

machineinanyenclosure.DoNotstorenear

ameoranyenclosedareawhereopenpilotlights

orheatappliancesarepresent.

AddingFuel

RecommendedFuel

•Forbestresults,useonlyclean,fresh(lessthan

30daysold),unleadedgasolinewithanoctane

ratingof87orhigher((R+M)/2ratingmethod).

•Ethanol:Gasolinewithupto10%ethanol

(gasohol)or15%MTBE(methyltertiarybutyl

ether)byvolumeisacceptable.Ethanoland

MTBEarenotthesame.Gasolinewith15%

ethanol(E15)byvolumeisnotapprovedforuse.

Neverusegasolinethatcontainsmorethan

10%ethanolbyvolume,suchasE15(contains

15%ethanol),E20(contains20%ethanol),orE85

(containsupto85%ethanol).Usingunapproved

gasolinemaycauseperformanceproblemsand/or

enginedamagewhichmaynotbecoveredunder

warranty.

•Donotusegasolinecontainingmethanol.

•Donotstorefueleitherinthefueltankorfuel

containersoverthewinterunlessyouuseafuel

stabilizer.

•Donotaddoiltogasoline.

UsingStabilizer/Conditioner

Useafuelstabilizer/conditionerinthemachineto

providethefollowingbenets:

•Keepsfuelfreshlongerwhenusedasdirectedby

thefuel-stabilizermanufacturer

•Cleanstheenginewhileitruns

•Eliminatesgum-likevarnishbuildupinthefuel

system,whichcauseshardstarting

Important:Donotusefueladditives

containingmethanolorethanol.

Addthecorrectamountoffuelstabilizer/conditioner

tothefuel.

Note:Afuelstabilizer/conditionerismost

effectivewhenmixedwithfreshfuel.Tominimize

thechanceofvarnishdepositsinthefuelsystem,

usefuelstabilizeratalltimes.

FillingtheFuelTank

1.Parkthemachineonalevelsurface.

2.Engagetheparkingbrake.

3.Shutofftheengineandremovethekey.

4.Cleanaroundthefuel-tankcap.

5.Fillthefueltanktothebottomofthellerneck

(Figure7).

Note:Donotllthefueltankcompletelyfull.

Theemptyspaceinthetankallowsthefuelto

expand.

g027726

Figure7

PerformingDaily

Maintenance

Beforestartingthemachineeachday,performthe

EachUse/DailyprocedureslistedinMaintenance

(page34).

16

BreakinginaNewMachine

Newenginestaketimetodevelopfullpower.Mower

decksanddrivesystemshavehigherfrictionwhen

new,placingadditionalloadontheengine.Allow

40to50hoursofbreak-intimefornewmachinesto

developfullpowerandbestperformance.

Usingthe

Rollover-ProtectionSystem

(ROPS)

WARNING

Toavoidinjuryordeathfromrollover,keep

therollbarinthefullyraised,lockedposition

andusetheseatbelt.

Ensurethattheseatissecuredtothe

machine.

WARNING

Thereisnorolloverprotectionwhentheroll

barisinthedownposition.

•Lowertherollbaronlywhenabsolutely

necessary.

•Donotweartheseatbeltwhentherollbar

isinthedownposition.

•Driveslowlyandcarefully.

•Raisetherollbarassoonasclearance

permits.

•Checkcarefullyforoverheadclearances

(i.e.,branches,doorways,electricalwires)

beforedrivingunderanyobjectsanddo

notcontactthem.

LoweringtheRollBar

Important:Lowertherollbaronlywhen

absolutelynecessary.

1.Tolowertherollbar,applyforwardpressureto

theupperpartoftherollbar.

2.Pullbothknobsoutandrotatethem90degrees

sotheyarenotengaged(Figure8).

3.Lowertherollbartothedownposition(Figure

8).

g228804

Figure8

1.Rollbarintheupright

position

4.RotatetheROPSknob90

degrees.

2.ROPSknobinthelatched

position

5.ROPSknobinthe

unlatchedposition

3.PulltheROPSknobout.6.Rollbarinthefolded

position

RaisingtheRollBar

Important:Alwaysusetheseatbeltwiththeroll

barintheraisedposition.

1.Raisetherollbartotheoperatingpositionand

rotatetheknobsuntiltheymovepartiallyinto

thegrooves(Figure8).

2.Raisetherollbartothefulluprightpositionwhile

pushingontheupperrollbarsothatthepins

snapintopositionwhentheholesalignwiththe

pins(Figure8).

3.Pushontherollbarandensurethatbothpins

areengaged.

17

UsingtheSafety-Interlock

System

WARNING

Ifthesafety-interlockswitchesare

disconnectedordamaged,themachinecould

operateunexpectedly,causingpersonal

injury.

•Donottamperwiththeinterlockswitches.

•Checktheoperationoftheinterlock

switchesdailyandreplaceanydamaged

switchesbeforeoperatingthemachine.

Understandingthe

Safety-InterlockSystem

Thesafety-interlocksystemisdesignedtopreventthe

enginefromstartingunless:

•Theparkingbrakeisengaged.

•Theblade-controlswitch(PTO)isdisengaged.

•Themotion-controlleversareintheNEUTRAL-LOCK

position.

Thesafety-interlocksystemalsoisdesignedtoshut

offtheenginewhenthemotion-controlleversare

movedfromtheNEUTRAL-LOCKpositionwiththe

parkingbrakeengagedorifyourisefromtheseat

whenthePTOisengaged.

TheHorizonDisplayMonitorhasindicatorstonotify

theuserwhentheinterlockcomponentisinthe

correctposition.Whenthecomponentisinthecorrect

position,anindicatordisplaysonthescreen.

g230650

Figure9

1.Indicatorsdisplaywhentheinterlockcomponentsareinthe

correctposition

TestingtheSafety-Interlock

System

ServiceInterval:Beforeeachuseordaily

Testthesafety-interlocksystembeforeyouusethe

machineeachtime.Ifthesafetysystemdoesnot

operateasdescribedbelow,haveanAuthorized

ServiceDealerrepairthesafetysystemimmediately.

1.Sitontheseat,engagetheparkingbrake,and

movetheblade-controlswitch(PTO)totheON

position.Trystartingtheengine;theengine

shouldnotstart.

2.Sitontheseat,engagetheparkingbrake,and

movetheblade-controlswitch(PTO)totheOFF

position.Moveeithermotion-controlleverout

oftheNEUTRAL-LOCKposition.Trystartingthe

engine;theengineshouldnotstart.Repeatfor

theothercontrollever.

3.Sitontheseat,engagetheparkingbrake,

movetheblade-controlswitch(PTO)totheOFF

position,andmovethemotion-controllevers

totheNEUTRAL-LOCKposition.Nowstartthe

engine.Whiletheengineisrunning,disengage

theparkingbrake,engagetheblade-control

switch(PTO),andriseslightlyfromtheseat;the

engineshouldshutoff.

4.Sitontheseat,engagetheparkingbrake,

movetheblade-controlswitch(PTO)totheOFF

position,andmovethemotion-controllevers

totheNEUTRAL-LOCKposition.Nowstartthe

engine.Whiletheengineisrunning,center

eithermotioncontrolandmove(forwardor

reverse);theengineshouldshutoff.Repeatfor

othermotioncontrol.

5.Sitontheseat,disengagetheparkingbrake,

movetheblade-controlswitch(PTO)totheOFF

position,andmovethemotion-controllevers

totheNEUTRAL-LOCKposition.Trystartingthe

engine;theengineshouldnotstart.

18

PositioningtheSeat

Theseatcanmoveforwardandbackward.Position

theseatwhereyouhavethebestcontrolofthe

machineandaremostcomfortable(Figure10).

g019754

Figure10

UnlatchingtheSeat

Tounlatchtheseat,pushtheseatlatchforward

(Figure11).

g008956

Figure11

1.Seatlatch2.Seat

ChangingtheSeat

Suspension

Theseatisadjustabletoprovideasmoothand

comfortableride.Positiontheseatwhereyouare

mostcomfortable.

Toadjustit,turntheknobinfronteitherdirectionto

providethebestcomfort(Figure12).

g019768

Figure12

1.Seat-suspensionknob

19

DuringOperation

DuringOperationSafety

GeneralSafety

Theoperatormustusetheirfullattentionwhen

operatingthemachine.DoNotengageinanyactivity

thatcausesdistractions;otherwise,injuryorproperty

damagemayoccur.

WARNING

Operatingengineparts,especiallythemufer,

becomeextremelyhot.Severeburnscan

occuroncontactanddebris,suchasleaves,

grass,brush,etc.cancatchre.

•Allowengineparts,especiallythemufer,

tocoolbeforetouching.

•Removeaccumulateddebrisfrommufer

andenginearea.

WARNING

Engineexhaustcontainscarbonmonoxide,

whichisanodorlessdeadlypoisonthatcan

killyou.

DoNotrunengineindoorsorinasmall

connedareawheredangerouscarbon

monoxidefumescancollect.

•Theowner/usercanpreventandisresponsible

foraccidentsorinjuriesoccurringtohimselfor

herself,otherpeopleorproperty.

•Thismowerwasdesignedforoneoperatoronly.

Donotcarrypassengersandkeepallothersaway

frommachineduringoperation.

•Donotoperatethemachinewhileill,tired,or

undertheinuenceofalcoholordrugs.

•Operateonlyindaylightorgoodarticiallight.

•Lightningcancausesevereinjuryordeath.If

lightningisseenorthunderisheardinthearea,

DoNotoperatethemachine;seekshelter.

•Useextracarewhileoperatingwithaccessoriesor

attachments,suchasgrasscollectionsystems.

Thesecanchangethestabilityofthemachine

andcausealossofcontrol.Followdirectionsfor

counterweightsifrequired.

•Keepawayfromholes,ruts,bumps,rocks,and

otherhiddenhazards.Usecarewhenapproaching

blindcorners,shrubs,trees,tallgrassorother

objectsthatmayhideobstaclesorobscurevision.

Uneventerraincouldoverturnthemachineor

causetheoperatortolosetheirbalanceorfooting.

•Besurealldrivesareinneutralandparkingbrake

isengagedbeforestartingengine.Useseatbelts

withtherollbarintheraisedandlockedposition.

•Starttheenginecarefullyaccordingtoinstructions

withfeetwellawayfromtheblades.

•Neveroperatethemowerwithdamagedguards,

shields,orcovers.Alwayshavesafetyshields,

guards,switchesandotherdevicesinplaceandin

properworkingcondition.

•Keepclearofthedischargeopeningatalltimes.

Nevermowwiththedischargedoorraised,

removedoralteredunlessthereisagrass

collectionsystemormulchkitinplaceandworking

properly.

•Keephandsandfeetawayfrommovingparts.

Ifpossible,DoNotmakeadjustmentswiththe

enginerunning.

WARNING

Hands,feet,hair,clothing,oraccessories

canbecomeentangledinrotatingparts.

Contactwiththerotatingpartscan

causetraumaticamputationorsevere

lacerations.

–DoNotoperatethemachinewithout

guards,shields,andsafetydevicesin

placeandworkingproperly.

–Keephands,feet,hair,jewelry,or

clothingawayfromrotatingparts.

•Neverraisethedeckwithbladesrunning.

•Beawareofthemowerdischargepathanddirect

dischargeawayfromothers.Avoiddischarging

materialagainstawallorobstructionasthe

materialmayricochetbacktowardtheoperator.

Stoptheblades,slowdown,andusecautionwhen

crossingsurfacesotherthangrassandwhen

transportingthemowertoandfromtheareatobe

mowed.

•Bealert,slowdownandusecautionwhen

makingturns.Lookbehindandtothesidebefore

changingdirections.DoNotmowinreverse

unlessabsolutelynecessary.

•DoNotchangetheenginegovernorsettingor

overspeedtheengine.

•Parkthemachineonlevelground.Stopengine,

waitforallmovingpartstostop,andremovethe

sparkplugwire(s).

–Beforechecking,cleaningorworkingonthe

mower.

–Afterstrikingaforeignobjectorabnormal

vibrationoccurs(inspectthemowerfor

damageandmakerepairsbeforerestarting

andoperatingthemower).

20

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Toro Z Master Professional 6000 Series Riding Mower, User manual

Toro Z Master Professional 6000 Series Riding Mower, User manual

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