Ofna Racing DM-ONE PRO TOURING X-SIZE NITRO SEDAN User manual

Category
Remote controlled toys
Type
User manual
*High impact large front bumper and foam bumper.
*CNC machined steel transmission bevel gears.
*CNC machined aluminium front shock mount.
*CNC machined aluminium rear shock mount with heat sink.
*Low C. G. lay-down steering servo and throttle servo mount.
*Front and rear push rod suspension design.
*Threaded lay-down 13mm big bore shocks for front and rear.
*Adjustable ackerman steering geometry design.
*Graphite front plate.
*Graphite low centre of gravity radio tray.
*Front pivot ball suspension with dust boot covers.
*Rear pivot ball uprights for quick geometry changes.
*Spring steel universal joints for front and rear.
*Adjustable blade type sway bar for front and rear.
*Adjustable down-stop and up-stop suspension design.
*CNC machined 7075-T6 hard coated chassis brace.
Features:
*Quick release centre differential mount design.
*Convenient carry handle In the centre of the car.
*Changeable roll centre design for front and rear suspension.
*CNC machined steel brake discs.
*Special semi-metallic brake pads.
*Shoe type 2 speed transmission.
*CNC machined clutch bell with screw-on changeable gears.
*CNC machined 7075-T6 aluminium, milled out slim line chassis.
*Secure transponder mount.
*High flow air filter for maximum engine protection.
*Side body mounts and body protector.
*Rear air flow diffuser creates more down force.
*Exhaust deflector design to protect the inside of the body.
*Chrome exhaust pipe detail parts.
*High grip radial tires on 17mm hex wheels.
*Choice of different body designs.
THIS IS NOT A TOY !
ADDITIONAL PARTS NEEDED
INSTRUCTION MANUAL
*Radio System
*.21 - .28 Engine
* Batteries 8 AA for Radio
* Receiver Batteries (10202 Hump Pack)
* Model Fuel 20% Nitro
* Paint for Lexan Bodies
* CA Glue
This kit is extremely fast, and can easily
go over 40mph and can seriously injured
someone. If you are under 18years of age
have and adult supervision.
BLANK
MUST READ THIS BEFORE RUNNING
Running a nitro kit is fun and easy, but to make this a safe • Clean oil and dirt from chassis with a degreaser.
and good experience you must observe a few rules. This Precautions
kit is extremely fast, easily over 40MPH, and can seriously • This kit is not a toy. Always run car with a second
injure someone if you are not careful. person as a spotter and pitman.
Where to run car? • Hot Parts - The pipe, manifold, engine and head are very
• Any running area you choose must be dry. Do not run hot and will cause burns.
car near any water or wet dirt.
• Do not run on public streets. It is very easy to have the • Rotating Parts - Keep hands away from the drive train,
car run over or damaged by hitting the curb. wheels, and engine when engine is running.
• Do not operate car in tight confined places. The car is
very fast and will easily hit something. • Radio - Check batteries life before running the car. If
• Do not run near people or animals. radio does not have full control of the car with steering
and/or throttle/brake do not run until corrected. Failure to
• Due noise, you will want to consider the surrounding correct this will result in possible injury and damage to the
area when operating the car. car or property.
• Do not operate the car at night. You will not be able to
drive it without hitting something. • Glow fuel - Do not leave the glow fuel unattended with the
• Do not operate the car indoors. Engine exhaust is not Lid off. Fuel contains Methanol and Nitro Methane and is
healthy. flammable and poisonous.
Glow Fuel Store fuel in cool ventilated location. Refer the glow fuel
• Glow fuel is poisonous!
• Glow fuel is flammable! label for additional precautions.
• Do not leave in fuel bottle with lid off at any time.
• Do not use any fuel other than glow fuel in this engine. • Car Fuel tank - Never store fuel in car tank, it will ruin the
engine if left in tank.
First Time Starting the Engine
Caution! When starting engine make sure the following is • Always turn off the car BEFORE turning off radio.
observed.
• Set engine Master needle to 3 turns (rich setting) • DAMAGE DUE TO CAR RUN AWAY IS NOT A
• Do not do this alone, get an experienced friend to help at WARRANTY ISSUE.
first.
• Fill fuel tank, try not to spill fuel. Do not spill fuel on IF YOU DO NOT BREAK-IN ENGINE
receiver CORRECTLY, MAINLY AT LOW RPM,
• Hold car off the ground, so it will not runaway when first
starts YOU WILL BREAK THE CONNECTING
• Turn on Radio and check the linkage before starting ROD!
engine.
• Turn on car receiver battery switch.
• Always have an air filter on the carburetor to keep dirt FAILURE TO NOT READ AND
out.
FOLLOW BREAK-IN ENGINE
Engine Break-in
• See Engine Page. INSTRUCTIONS WILL VOID
Emergency Stopping Engine When Running
• Remove air filter and cover carb. intake. WARRANTY!
• Squeeze fuel line and hold until engine stops.
• With a rag, cover exhaust outlet.
Storing Car After Running
• Remove fuel from tank and fuel lines
• Turn off radio in car
• Put a few drops of after run in engine to keep it from
rusting.
The car is very fast
and will too easily hit someone.
THINGS NEED BESIDES THE KIT
RADIO CONTROL UNIT
12V Battery for Starter Box
(must have)
Glow Plug Long Heat with Battery & Charger
# 10215....$27.95
(please note OFNA Glow Heats available)
AA Batteries ( 12 pcs ) for radio
Note: Carefully read the instruction manual of your
2 channel radio controller before using.
Radio must be set at neutral position
before installing in the kit.
SEQUENCE TO SET NEUTRAL
Note: Pro kit does not include engine!
Glow Fuel
20%
Install AA batteries in Radio.
Extend the antenna.(Transmitter)
Install batteries into Car receiver .
After installing the battery, connect the
battery box.
Extend the antenna. (Receiver)
Set the trim-lever at center.
Turn on the switch. (Transmitter)
Turn on the switch. (Receiver)
Make sure the servos are in command.
When the operation stick is in neutral,
servo horns must be in neutral as will.
*Adjustment can be made by re-
installing the servo horn.
Turn off the switch. (Receiver)
Turn off the switch. (Transmitter)
Retract the antenna. (Transmitter)
111111
12
13
REQUIRED FOR OPERATION
Bottle’s with spout
# 10160 - large 500cc
# 10161 - large 500 ccAuto Stop
# 10162 - small 250cc
# 10164 - CNC spout 500CC
# 10167 - CNC spout 800CC
SUITABLE SERVO SIZE
29mm - 42mm
15mm - 21mm
m
36mm-41 m
3.5 cc (21 Class) ENGINE
REAR EXHAUST
Off-Road Starter Box, 12V motor
# 10250 - 1/8 scale Starter Box
# 10253 - 1/8 scale Starter Box w/ Panel
# 92571 - Power Panel Glow Heater
# 92572 - Cable for Glow Plug
Off-Road Starter Box, two 550 motors
# 10248 - 1/8 scale Starter Box
# 10249 - 1/8 scale Starter Box,RTR
Optional Parts
More Optional Parts . . .
#10202 NiHm Battery Hump
Pack .. $34.95
# 10214 NiHm Battery Pack
Charger.. $7.95
# 51007 OFNA/Picoo Glow
Plug .. $4.95
OFNA/Picco
P-9R EVO
#51219
TOOLS NOT INCLUDED IN KIT
Phillips Type Screw Drivers ( L )
Phillips Type Screw Drivers ( S )
Needle Nose Pliers
Cutter
Curved Scissors
Knife
Instant Cemment
Cross Wrench
Masking Tape
Paints
Brush
Precision Caliper
INCLUDED WITH KIT
100000
50000
Diff. Oil
Shock Oil
1.5mm Allen Wrench
2mm Allen Wrench
2.5mm Allen Wrench
4mm'5mm Allen Wrench
80WT
PLASTIC PARTS FOR USE
40533
FRONT AND REAR GEAR BOX
40717
FRONT AND REAR LOWER ARM
40537
REAR UPPER ARM
30800
Throttle Linkage Plastic
40538
DIFF. CASE
40040
CENTER DIFF. MOUNT PLASTIC PARTS
40716
FRONT UPPER ARM
40718
FRONT KNUCKLE ARM
40721
FRONT BUMPER
31304
REAR UPPER RIGHT
40643
SHOCK PLASTIC
Parts For
Not Use
40720
SIDE IMPACT BUMPER AND BODY POST
40735
EXHAUST PIPE DETAIL PARTS
AND BACK MIRROR
40734
REAR WING AND WING MOUNT
40722
EXHAUST GAS DEFLECTOR
4071940719
ARM HOLDER
40541
RECEIVER BOX
40539
SERVO SAVER
PLASTIC PARTS FOR USE
SYMBOL USED THROUGHOUT THE INSTRUCTION MANUAL
Ensure
Free
Movement
Ensure Free
Movement
Apply
Grease
Apply Grease
Oil
Tighten
Tighten
Do Not
Over Tighten
Rotate
Direction Rotate
Direction
Contact
Adhesive
Contact Adhesive
Screw
Cem nte
BAG
1:1
Parts Bag Used Degrease With
Motor Spray
Do Not
Over Tighten
Clockwise
Rotation
Anti-clockwise
Rotation
True-To-Scale
Apply OilApply Screw
Cement
Parts for
Not Use
ASSEMBLY OF THE SHOCK CAP AND SPRING
ASSEMBLY OF THE SHOCK SHAFT
2
UP
Down
Move slowly.
Fill the shocks
with oil.
30403
6mm Ball
2.6x5mm
Washer
40635
Shock Shaft
Dust Covers
40060
2.5mm
Nylon Nut
40736
Shock Shaft
40638
Shock Piston
Step 2
1
3
40643
Shock
Spring Holder
40738
Shock Spring
(Red)
2.6x5mm
Washer
.....x4
40060
2.5mm Nylon Nut
.....x4
30403
6mm Ball
.....x8
Step 1
ASSEMBLY OF THE FRONT AND REAR SHOCKS
1
Make 4 shocks for Front and Rear.
40090
7mm R-ring
40737
Shock Body
40090
2mm Washer
40090
1mm Washer
40633
Shock Cap
40640
Pressure Top
(Orange)
.....x8
.....x4
.....x4
40090 2mm Washer
40090 1mm Washer
40090
3.5mm O-Ring
40090
3.5mm O Ring
40090
3.5mm O Ring
40634
Spring
Adjuster
40636
15x1mm
O-Ring
Fit the o-ringinto groove
before assembly.
40090
7mm R-Ring .....x4
40637
Dust Felt
40643
Shock Plastic
Ball End
(Short)
Do not over tighten the 2.5 mm
nylon nut.
1. Pull down piston, attach
pressure top and shock oil
overflow with tissue paper.
1. Pull down piston and pour oil
into shock cylinder to approx 90%.
2.To remove air bubbles by slowly
moving piston up and down.
Step 2 Step 2
BAG
NO.1
BAG
NO.1
BAG
Step 1
NO.1
NO.12
84mm
*Be careful not to damage shock
shaft.
Oil
Oil
0 10 20 30 40 50 60 70 80 90
mm
*Total length for 84mm.
Rotate
Direction
Do Not
Over Tighten
Tighten
Step 1 Step 2
ASSEMBLY OF THE FRONT AND REAR DIFF.
4
36053
8X16mm
Ball Bearing
40514
Cap Joint
4X4 mm
Set Screw
40538
Diff. Case
40009
P6
O-Ring
40513
Diff. Gear
(Large)
40517
43T
Large
Bevel Gear
40009
P6
O-Ring
40513
Diff. Gear
36053
8x16mm Ball Bearing
94034
4x4mm
Set Screw
40010
2.5x13.8mm Pin .....x4
.....x4
.....x4
.....x2
40009
P6 O-Ring
40514
Cap Joint
36053
8X16mm
Ball Bearing
40010
2.5x13.8mm
Pin
5
.....x16
30776
4x10mm
Washer
30773
4mm
Cross Pin .....x4
ASSEMBLY OF THE FRONT AND REAR DIFF.
if OiD f. l
40011
Diff. Gasket
3X12mm
Flat Head
Hex Screw
30773
4mm
Cross Pin
40024
13x16x0.2mm
Shim .....x8
36053
8x16mm Ball Bearing
.....x4
2
6ASSEMBLY OF THE FRONT AND REAR GEAR CASE
94036
5x5mm
Set Screw
40519
Cap Joint
40533
Gear Case
40024
13X16X0.2mm
Shim
36053
8X16mm
Ball Bearing
4X35mm
Hex Screw
40024
13X16X0.2 mm
Shim
40516
13T
Small Bevel Gear
36053
8X16mm
Ball Bearing 4X16mm
Hex Screw
¡¯Adj ust t he backl ash
¡@wi t h t he shi ms.
40533
Gear Case
40010
2.5x13.8mm
Pin
*Put the Diff. Oil #100000 for front
and the #50000 for Rear
*Fill the Diff. case to approx. 80%
with the Diff. Oil
40513
Diff. Gear
(Small)
30776
4X10mm
Washer
Step 1 Step 2
NO.2
BAG
BAG
Step 1 Step 2
BAG
94020
3x12mm
Flat Head
Hex Screw
.....x8
94015
4x35mm
Hex Screw
.....x4
94011
4x16mm
Hex Screw
.....x4
NO.1
NO.12
NO.2
NO.4
NO.5
Builds two gear case for front and rear.
NB. It is very important to remove
the 30776 washer if the gear
mesh is too tight.
Tight the diff screws in this order.
1
4
3
2
Sc wre
Cement
Oil
Oil
Tighten
Builds two differentials for front
and rear.
Builds two differentials for front
and rear.
Apply
Grease
ASSEMBLY OF THE SERVO SAVER
40719
Front Upper Arm
Holder (Plastic)
8
ASSEMBLY OF THE SERVO SAVER
3
9
.....x5
94041
3mm
Nylon Nut
40074
6x10mm
Ball Bearing .....x4
40074
6x10x3mm
Ball Bearing
40074
6x10x3mm
Ball Bearing
40511
Servo Saver
Post
40074
6x10x3mm
Ball Bearing
3x10mm
Hex Screw
40568
Graphite
Front Plate
40694
CNC Center
Brace (Front)
ASSEMBLY OF THE SERVO SAVER
40563
Servo Saver
Tube(Hard-Coated)
40539
Servo Saver
Horn
40034
Servo Saver
Spring Tension
Adjuster
40500
Servo Saver
Spring (Black)
7
40073
4x8mm
Flange Bearing
40037
Steering Plat
Hex Screw .....x2
.....x2
40024
13x16x0.2mm
Shim .....x2
40539
Servo Saver
Horn
40024
13X16X0.2mm
Shim
40037
Steering Plate
Hex Screw
40560
Alum. Servo Saver
Connecting Plate
(Hard-Coated)
40539
Servo Saver
Horn
40073
4x8mm
Flange Bearing
* Notice the direction of the servo saver connecting plate.
40719
Upper Arm
Adjuster
.....x2
.....x2
40531
Shock Ball
End Post
40531
Shock Ball
End Post
3x25mm
Cap Screw
40731
CNC Alum.
Front Shock
Mount
4x12mm
Flat Head
Hex Screw
.....x5
Step 1
NO.3
BAG
Step 2
Step 1
NO.3
BAG
Step 2
NO.3
BAG
3mm
Nylon Nut
94003
3x10mm
Hex Screw
90018
3x25mm
Cap Screw
94026
4x12mm
Flat Head
Hex Screw
.....x2
*Tighten the steering plate hex screw
all way down and then back it off 1/2
turn.
Ensure
Free
Movement
Assembly of the right and left hand side
are the same.
*Set the left and right hand side upper
arm adjuster in the same direction.
Left Right
Oil
Rotate
Direction
Screw
em tC en
S ecr w
C me
e nt
Sc e
r w
Cement
r Sc ew
em tC en
ASSEMBLY OF THE STEERING TIE-ROD
10
Step 1
11
4
Approx. 29.30 mm
1:1
Front
40533
Front Plate Bad
e Scr w
eC ment
.....x4
40038
7mm Ball
36700
7mm Steering
Ball End .....x4
36700
7mm Steering
Ball End
36700
7mm Steering
Ball End
40038
7mm Ball
40038
7mm Ball
94021
3x15mm
Flat Head
Hex Screw
4x10mm
Hex Screw
40548
3mm
Nylon Nut
(Thin Type)
36790
4x46mm
Turnbuckle
.....x2
40548
3mm
Nylon Nut(Thin Type)
Step 1
Step 2
.....x2
40126
3X6mm
Flange Washer
40126
3X6mm
Flange Washer
ASSEMBLY OF THE SERVO SAVER AND FRONT UPPER ARMS
.....X2
40525
3x48.1mm Arm Shaft
40719
Shock Stay
3x12mm
Flat Head
Hex Screw
4x12mm
Flat Head
Hex Screw
40716
Caster Angle
Adjuster
(1mm and 3mm)
40716
Caster Angle
Adjuster (2mm)
40719
Upper Arm
Adjuster
Step 2
40525
Arm Shaft
3x48.1mm
40525
Arm Shaft
3x48.1mm
29.30 mm
BAG
NO.3
BAG
94020
3x12mm
Flat Head
Hex Screw
.....x2
94026
4x12mm
Flat Head
Hex Screw
.....x4
94009
4x10mm
Hex Screw
.....x2
NO.3
NO.4
Assembly of the right and left hand side
are the same.
Assembly of the right and left hand side
are the same.
*Insert the upper arm adjust
into shock stay.
40716
Front Upper
Arm
*Set the left and right hand side upper
arm adjuster in the same direction.
Left Right
NO.5
5
12 ASSEMBLY OF THE FRONT SHOCK STAY
3x15mm
Hex Screw
36742
Bushing
35958
5x8x2.5mm
Ball Bearing
40719
Shock Mount(A)
40719
Shock Mount(B)
"L"make are for inside.
ASSEMBLY OF THE FRONT SHOCKS ONTO SHOCK STAY
13
94041
3mm
Nylon Nut
3x8mm
Washer
40643
Shock Cap
Washer .....x2
.....x2
.....x2
40643
Shock Cap
Washer
3x8mm
Washer
3mm
Nylon Nut
3x12mm
Hex Screw
Step 1
Step 2
ASSEMBLY OF THE REAR UPPER ARMS
14
1 1
36850
7mm
Ball
36861
5x35mm
Turnbuckle
40537
Rear Upper Arm
40719
Upper Arm
Adjuster
40719
Rear Upper Arm
Holder (Plastic) 4x16mm
Hex Screw
.....x2
36850
7mm
Ball
40065
Upper Arm
Plastic Rod End
.....X2
.....X4
35958
5x8x2.5mm
Ball Bearing
36742
Shock Cap
Bushing
Approx. 12.5 mm
12.5 mm
NO.4
BAG
BAG
BAG
94005
3x15mm
Hex Screw
.....x2
94004
3x12mm
Hex Screw
.....x2
94011
4x16mm
Hex Screw
.....x2
NO.1
Assembly of the right and left hand side
are the same.
Assembly of the right and left hand side
are the same.
Assembly of the right and left hand side
are the same.
*Take the shock cap washer
from the shock plastic tree.
Ensure
Free
Movement
*Set the left and right hand side upper
arm adjuster in the same direction.
Left Right
Do Not
Over Thigten
6
15
ASSEMBLY OF THE REAR SHOCK MOUNT
16
ASSEMBLY OF THE REAR UPPER ARMS
4X12mm
Hex Screw
40694
CNC Center
Brace (Rear)
3x12mm
Flat Head
Hex Screw
4x12mm
Flat Head
Hex Screw
40716
Caster Angle
Adjuster (2mm)
40716
Caster Angle
Adjuster (1mm)
40546
Arm Shaft
3x42.7mm
40719
Shock Stay
40546 3x42.7mm
Arm Shaft .....x2
40531
Shock Ball
End Post
40732
CNC Alum.
Rear Shock
Stay
.....x2
40531
Shock Ball
End Post
3x25mm
Cap Screw
4x12mm
Flat Head
Hex Screw
40719
Upper Arm
Adjuster
40546
Arm Shaft
3x42.7mm
Rear
NO.5
BAG
NO.5
BAG
94020
3x12mm
Flat Head
Hex Screw
.....x2
94026
4x12mm
Flat Head
Hex Screw
.....x4
94010
4x12mm
Hex Screw
.....x1
90018
3x25mm
Cap Screw .....x2
94026
4x12mm
Flat Head
Hex Screw
.....x2
Step 1 Step 2
.....x2
.....x4
35958
5x8x2.5mm
Ball Bearing
ASSEMBLY OF THE REAR SHOCK STAY
17
36742
Shock Cap
Bushing
3x15mm
Hex Screw 40719
Shock Mount(A)
40719
Shock Mount(B)
35958
5x8x2.5mm
Ball Bearing
Notice "L"make are for the
inside.
36742
Shock Cap
Bushing
NO.5
BAG
94011
3x16mm
Hex Screw
.....x2
*Set the left and right hand side upper
arm adjuster in the same direction.
Left Right
Assembly of the right and left hand side
are the same.
Assembly of the right and left hand side
are the same.
*Insert the caster angle adjuster
onto arm shaft.
Ensure
Free
Movement
crewS
m ntCe e
wScre
C ent
em
Screw
Cement
Do Not
Over Tighten
7
ASSEMBLY OF THE REAR SHOCK ONTO SHOCK STAY
18
40643
Shock Cap
Washer
40643
Shock Cap
Washer
3mm
Nylon Nut
3x8mm
Washer
3x12mm
Hex Screw
Step 1
Step 2
ASSEMBLY OF THE TWO SPEED GEARS
19
Step 3
35225
1st Spur Gear
Holder
(One-Way)
35248
1st Spur Gear
(48T)
35228
Alum. Nut
35230
8x12mm
Flange
Ball Bearing 40112
2-Speed Shaft
35235
Clutch shoe
Carrier 5x5mm
Set Screw
.....x2
.....x1
94036
M5x5mm
Set Screw
35230
8x12mm
Flange Ball Bearing
35219
Alum. Nut
Clockwise
35244
2nd Spur Gear
(44T)
35234
2nd Spur Gear
Clutch Bell
*Put the clutch shoe carrier to the edge of the groove
on the shaft.
NO.1
BAG
94041
3mm
Nylon Nut
3x8mm
Washer
.....x2
.....x2
.....x2
Anti-Clockwise
NO.7
BAG
94004
3x12mm
Hex Screw
.....x2
Step 1 Step 2
20
35236
Clutch
Shoe
35237
4mm Ball
ASSEMBLY OF THE TWO SPEED TRANSMISSION
36053
8x16x5mm
Ball Bearing
94036
5X5mm
Set Screw .....x2
5X5mm
Set Screw
36053
8x16x5mm
Ball Bearing
35237
6X6mm
Set Screw
35237
4mm Ball
35237
6X6mm
Set Screw
.....x2
.....x2
94041
3mm
Nylon Nut
3mm
Nylon Nut
5X4mm
Set Screw
3mm
Nylon Nut
40120
Brake
Cap Joint
40120
Brake
Cap Joint
1st Gear
Assembly
2nd Gear
Assembly
.....x2
35237
4mm Ball 35237
Spring
35237
Spring
35237
6X6mm
Set Screw
NO.7
BAG
3x15mm
Hex Screw
35236
Clutch
Shoe
3x15mm
Hex Screw
94005
3x16mm
Hex Screw .....x2
c w S re
Ce entm
Srw ce
Cement
Screw
Cement
Assembly of the right and left hand side
are the same.
* Push the flange ballbearing
into clutch bell.
*Screw the 3x15mm screw into
the bottom and back off 5 turns.
3x15mm
Screw
3x15mm
Screw
* Place the set screw in
the "D" cut.
Do Not
Over Tighten *Take the shock cap washer
from shock plastic tree.
Rotate
Direction
Rotate
Direction
Ensure
Free
Movement
Ensure
Free
Movement
*Leave a 1.5 mm space
between the two brake pads.
21 ASSEMBLY OF THE TWO SPEED TRANSMISSION INTO THE CENTER MOUNT
.....x1
30212
5x8mm
Flange Bearing
30212
5x8mm
Flange Bearing
3x10mm
Hex Screw
40719
Center Diff.
Mount Plate
40547
Brake Cam
40040
Center Diff.
Mount
40040
Center Diff.
Mount
40512
Center Diff.
Mount Post
ASSEMBLY OF THE BRAKE AND CENTER DIFF. MOUNT
22
.....x1
94033
3x3mm
Set Screw
40714
Center Carry
Handle
4x4mm
Set Screw
49009
CNC Brake Disk
3x15mm
Hex Screw
36659
Brake Pad
30171
Brake Lever
3x3mm
Set Screw
36659
Brake Pad
.....x2
94034
4x4mm
Set Screw
8
Step 1 Step 2
NO.7
BAG
NO.7
BAG
94003
3x10mm
Hex Screw
.....x4
94011
3x16mm
Hex Screw
.....x2
3x10mm
Hex Screw
23 ASSEMBLY OF THE ARM HOLDER ONTO CHASSIS
40719
Arm Holder
(Front/Front)
40719
Arm Holder
Adjuster
4x16mm
Flat Head
Hex Screw
40719
Arm Holder
Adjuster
4x16mm
Flat Head
Hex Screw
40719
Arm Holder
(Front/Rear)
40719
Arm Holder
(Rear/Front)
40719
Arm Holder
(Rear/Rear)
BAG
94027
4x16mm
Flat Head
Hex Screw
.....x8
NO.4
NO.5
1.5mm
*Insert the brake disc into
brake cap joint before assembly.
*set the arm holder adjuster to
the same direction.
*set the arm holder adjuster to
the same direction.
A A
AA
crewS
C me ent
Do Not
Over Tighten
(Type A)
(Type A)
40729
Chassis
9
Step 1
Step 2
ASSEMBLY OF THE REAR LOWER ARMS
25
40711
4mm Arm Shaft
4x10mm
Set Screw
3x18mm
Hex Screw
3x8mm
Set Screw
.....x2
36870
4x10mm
Set Screw
.....x4
94006
3x18mm
Hex Screw
.....x2
94035
3x8mm
Set Screw
40717
Rear Lower Arm
40719
Stabilizer mount
31308
Stabilizer
40719
Stabilizer Balance
Adjuster 4x10mm
Set Screw
3x18mm
Hex Screw
40719
Stabilizer Balance
Adjuster
3x8mm
Set Screw
Step 1
Step 2
26 ASSEMBLY OF THE FRONT AND REAR GEAR BOX ONTO THE CHASSIS
94027
4x16mm
Flat Head
Hex Screw
.....x8
.....x2
94026
4x10mm
Flat Head
Hex Screw
4x10mm
Flat Head
Hex Screw
4x16mm
Flat Head
Hex Screw
3x12mm
Hex Screw
3mm
Nylon Nut
.....x4
94041
3mm
Nylon Nut
3x12mm
Hex Screw
4x16mm
Flat Head
Hex Screw
Front Gear Box
Assembly
Rear Gear Box
Assembly
.....x4
94020
3x12mm
Flat Head
Hex Screw
3mm
Nylon Nut
40717
Rear Lower Arm
31308
Stabilizer
40719
Stabilizer mount
94005
3x15mm
Hex Screw
.....x2
NO.6
BAG
BAG
NO.5
NO.3
NO.6
Step 1
Step 2
ASSEMBLY OF THE FRONT LOWER ARMS
24
40711
4mm Arm Shaft
40711
4mm Arm Shaft
4x10mm
Set Screw
3x18mm
Hex Screw
3x8mm
Set Screw
.....x2
36870
4x10mm
Set Screw
.....x4
94006
3x18mm
Hex Screw
.....x2
94035
3x8mm
Set Screw
40717
Front Lower Arm
40719
Stabilizer mount
31308
Stabilizer
40719
Stabilizer Balance
Adjuster
94005
3x16mm
Hex Screw
.....x2
NO.6
BAG
Assembly of the right and left hand side
are the same.
Assembly of the right and left hand side
are the same.
2mm
2mm
*A 3x8mm set screw is use for
thighten or loose stabilizer.
(Left Side)
Center
Center
*Keep stabilizer ball in the center. Turn stabilizer
adjuster to adjust the stabilizer to the same angle.
*Keep stabilizer ball in the center. Turn stabilizer
adjuster to adjust the stabilizer to the same angle.
Adjuster
Adjuster
Step 1
28 ASSEMBLY OF THE FRONT KNUCKLE AND FRONT SUSPENSION ARMS
10
36053
8x16mm Ball Bearing
..........X4
36055
2.5x16.8mm Pin
..........X2
94034
4X4mm
Set Screw ..........X2
40724
Dust Boot Bushing
40724
Dust Boot Bushing
3x16mm
Flat Head
Hex Screw
40126
3X6mm
Flange Washer
40526
Alum
Wheel Hub
36055
2.5x16.8mm
Pin
5x4mm
Set Screw
c w S re
eme tC n
40521
Universal Joint
(Front)
36053
8x16mm
Ball Bearing
36053
8x16mm
Ball Bearing
3mm
Nylon Nut
Step 1 Step 2
27
40718
Ball type
Knuckle Arm(left)
ASSEMBLY OF THE FRONT KNUCKLE ARMS
36903
14mm
Steering Ball
.....x8
94049
2x8mm
Cap Screw
36904
14mm
Alum. Nut .....x4
36903
12mm
Steering Ball .....x4
36903
14mm
Steering Ball
40718
Plastic Washer
Step 2
94021
3x16mm
Flat Head
Hex Screw ..........X2
36904
12mm
Alum. Nut
40718
Plastic Washer
36904
12mm
Alum. Nut
..........X2
94041
3mm
Nylon Nut
Step 1
ASSEMBLY OF THE REAR WHEEL HUB
29
31307
11mm
Steering Ball
.....x2
31306
12mm
Alum. Nut
4x4mm
Set Screw
31307
11mm
Steering Ball
31304
Rear Upper
Right
40733
Universal Joint
(Rear)
36055
2.5x16.8mm Pin
.....x2
36053
8x16mm Ball Bearing
.....x4
36053
8x16mm
Ball Bearing
36055
2.5x16.8mm
Pin
40526
Alum.
Wheel Hub
31305
Washer
36053
8x16mm
Ball Bearing
8x12x1mm
Washer
94034
4X4mm
Set Screw .....x2
31307
11mm
Steering Ball
31305
Washer
31306
12mm
Alum. Nut
NO.6
BAG
BAG
BAG Step 2
NO.3
NO.6
NO.12
NO.6
NO.12
*Notice the direction of the
plastic washer.
Ensure
Free
Movement
Ensure
Free
Movement
Ensure
Free
Movement
*Put the drive shaft into
cap joint before assembly.
Assembly of the right and left hand side
are the same.
Assembly of the right and left hand side
are the same.
Assembly of the right and left hand side
are the same.
L
Do Not
Over Tighten
ce
wS r
Cee ntm
Do Not
Over Tighten
11
Step 1
31 ASSEMBLY OF THE FRONT PUSH RODS
30 ASSEMBLY OF THE REAR SUSPENSION ARMS
Step 2
.....x2
94041
3mm
Nylon Nut
.....x2
94008
3x25mm
Hex Screw
30403
6mmBall
30403
6mm Ball
40712
3.5x48mm
Turnbuckle
3x20mm
Hex Screw
30401
Plastic Ball End
3x25mm
Hex Screw
3mm
Nylon Nut
3x12mm
Hex Screw
.....x2
30403
6mm Ball
.....x2
94007
3x20mm
Hex Screw
94004
3x12mm
Hex Screw
.....x4
Step 1
32 ASSEMBLY OF THE REAR PUSH RODS
Step 1
Step 2
3x20mm
Hex Screw
30403
6mmBall
30403
6mm Ball
40712
3.5x48mm
Turnbuckle
30401
Plastic Ball End
.....x2
30403
6mm Ball
.....x2
94007
3x20mm
Hex Screw
94004
3x12mm
Hex Screw
.....x4
30401
Plastic Ball End
30401
Plastic Ball End
NO.6
BAG
NO.6
BAG
Approx. 35mm
1:1
35mm
NO.6
BAG
Approx. 34mm
1:1
34mm
3x12mm
Hex Screw
Assembly of the right and left hand side
are the same.
Assembly of the right and left hand side
are the same.
Assembly of the right and left hand side
are the same.
*Insert the drive shaft before assembly.
12
Step 1
34 ASSEMBLY OF THE CLUTCH
33 ASSEMBLY OF THE TWO SPEED TRANSMISSION
ONTO THE CHASSIS
10098
SG Clutch Nut
40573
3 Pin Flywheel
(35mm)
Engine rotation direction.
*Fit the flywheel using a pair of the plier
and cross wrench.
10101
Clutch Spring
Step 2
40573
3 Pin Flywheel
(35mm)
10091
Pilot Shaft
(Not Included)
Threaded
Crank Shaft
* Only use the 10091 pilot shaft for threaded crank
shaft engine.
10330
Tapper Corn
SG Type
Crank Shaft Engine
10010
Clutch Shoes
*Place the clutch shoes with the clutch
springs over the 3 pins of the flywheel.
*Using a phillips screw driver or needle
nose pliers and bend the small end lf the
clutch spring behind the pilot shaft
#174D or #180D than press down.
94026
4x10mm
Flat Head
Hex Screw
.....x4
*Insert drive shaft into
cap joint before assembly
two speed onto chassis.
4x10mm
Flat Head
Hex Screw
40710
Center Drive
Shaft
40710
Center Drive
Shaft
10330
7mml
Tapper Corn
Step 1
Step 2
Step 3
ASSEMBLY OF THE CLUTCH
35
.....x1
.....x1
.....x1
.....x3
10099
5x8x0.3mm
Washer
34110
5x10x4mm
Ball Bearing
10099
3x7mm
Washer
10099
3x5mm
Cap Screw
10099
5x8x0.3mm
Washer
10099
3x7mm
Washer
10099
3x5mm
Cap Screw
35958
5x8mm
Ball Bearing
35958
5x8mm
Ball Bearing
34110
5x10x4mm
Ball Bearing
35240
16T-1st
Clutch Gear
35242
Clutch Bell
35255
20T-2nd
Clutch Gear
.....x1
NO.7
BAG
NO.10
BAG
NO.10
BAG
*Adjust the backlash
with the washer.
Screw
enCem t
Sc ew r
Cement
cS rew
e ntC me
Sc ew r
Cement
S ew cr
Cement
cS rew
Cement
Tighten
13
Step 1 Step 2
36 ASSEMBLY OF THE MANIFOLD AND MUFFLER
40574
Low Profile
Engine Mount
3x12mm
Cap Screw
.....x4
94038
3x12mm
Cap Screw
Muffler(Option)
Manifold(Option)
97501
1/8 Spring
97501
1/8 Silicone
Seal(Option)
*The muffler and manifold may not be
included in some kit.
37 ASSEMBLY OF THE ENGINE ONTO THE CHASSIS
10114
5mm
Engine Mount
Screw .....x4
5x5mm
Set Screw
97501
1/8 Silicone
Seal(Option)
10120
Manifold
Spring
4x10mm
Flat Head
Hex Screw
40050
Muffler Stay
Post
10052
Muffler Stay
4x4mm
Set Screw
10114
Engine Mount
Screw 5mm
*Use note book paper to set gear backlash
between spur gear and clutch bell gear,
applying pressure while retightening the
engine.
*If the space is not correct the spur gear
will be damaged.
38 ASSEMBLY OF THE MANIFOLD ONTO THE ENGINE
.....x1
.....x1
94039
4x10mm
Flat Head
Hex Screw
94036
5x5mm
Set Screw
94034
4x4mm
Set Screw
.....x1
NO.10
BAG
NO.10
BAG
BAG
NO.11
NO.10
Not
Included
Not
Included
Not
Included
Not
Included
Not
Included
Srwce
mCe ent
Screw
Cement
r
Sc ew
mCe ent
Supplied with pipe
(Not Included)
Note book Paper.
Screw
Cement
Step 1
ASSEMBLY OF THE FUEL TANK ONTO THE CHASSIS
39
Step 1 Step 2
41 ASSEMBLY OF THE RADIO TRAY AND RECEIVER BOX
14
40
3x10mm
Flat Head Hex
Screw
94003
3x10mm
Hex Screw
.....x2
.....x2
94019
3x10mm
Flat Head
Hex Screw
3x10mm
Hex Screw
40543
Fuel Tank
40539
Fuel Tank
Post
Pressure Nipple
94002
3X8mm
Hex Screw
*Use the screw provided
with your switch
*Connect the switch
wire to receiver.
40541
Switch holder
2X8mm
Screw .....X4
2X8mm
Screw
10280
Switch Cover
Switch
40541
Receiver Box
40541
Receiver Box
Step 2
40642
Antenna Pipe
Fixing Nut
40541
Receiver Box
Cover
37410
Clips
40541
Receiver Box
Cover
*Put the servo wire into
receiver box and connect to
receiver.
30560
Antenna Pipe
Antenna
3X8mm
Hex Screw
94002
3X8mm
Hex Screw
.....X2
Battery
Receiver
*Use the original battery case
or rechargeable hump pack
battery.
*Connect battery wire to switch.
Put the protector rubber
onto your servo.
Step 1 Step 3
ASSEMBLY OF THE RADIO TRAY
40
.....X7
Step 2
40541
Radio Tray
Post
( Plastic )
3x8mm
Hex Screw
3x8mm
Hex Screw
3x8mm
Hex Screw
34026
Servo Washer
34026
Servo Mount
3x16mm
Hex Screw
.....X8
94040
3x8mm
Washer
40715
Alum. Throttle
Pivot Post
3x8mm
Washer
3x8mm
Washer
.....X8
94005
3x16mm
Hex Screw
BAG
NO.9
BAG
Steering Servo
Throttle Servo
40580
Protective Foam
for Receiver Box
40580
Protective Foam
for Receiver Box
NO.9
BAG
NO.3
NO.11
34026
Servo Washer
34026
Servo Mount
3x16mm
Hex Screw
Servo Wire
S crew
Cem t
en
Do Not
Over Tighten
Do Not
Over Tighten
40730
Graphite
Radio Tray
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Ofna Racing DM-ONE PRO TOURING X-SIZE NITRO SEDAN User manual

Category
Remote controlled toys
Type
User manual

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