Extang 90895 Installation guide

Type
Installation guide

Extang 90895 is a truck bed cover that comes fully assembled. It is designed to protect your truck bed from the elements and keep your belongings safe and secure. The cover is made of a durable vinyl material that is resistant to tears and punctures. It also features a patented latching system that makes it easy to open and close.

The Extang 90895 is a great choice for truck owners who want a reliable and affordable truck bed cover. It is easy to install and remove, and it comes with a lifetime warranty.

Here are some of the features and benefits of the Extang 90895:

  • Fully assembled for easy installation

Extang 90895 is a truck bed cover that comes fully assembled. It is designed to protect your truck bed from the elements and keep your belongings safe and secure. The cover is made of a durable vinyl material that is resistant to tears and punctures. It also features a patented latching system that makes it easy to open and close.

The Extang 90895 is a great choice for truck owners who want a reliable and affordable truck bed cover. It is easy to install and remove, and it comes with a lifetime warranty.

Here are some of the features and benefits of the Extang 90895:

  • Fully assembled for easy installation
It is important that all areas where
the bed cover mounts are clean and
free of debris prior to installing.
TOOLS PROVIDED:
Torx wrench - T-20
Torx wrench - T-27
Hex wrench - 2.5MM
1
Place the folded,
assembled bed
cover over the cab
end of the truck box.
2
TOOLS REQUIRED:
Knife or cutting tool
Tape measure
Pliers
3
Unfold the bed cover fully and adjust position over
the truck bed for proper front (cab) / rear (tailgate)
alignment. When positioned front and back, the
tailgate seal should contact the tailgate with the
rst two ns.
Carefully refold the bed cover without
shifting its position on the truck bed.
Note the position of the front clamp for
trimming the bed cap in step 5.
4
The Trifecta ALX truck bed cover
comes fully assembled.
Note any damaged or missing
components before installing.
MISSING PARTS?
Call Extang at 800-877-2588
Any required parts will be
shipped to you directly.
(DO NOT return the
whole kit to the store).
3 1 9 0 0 9 0 1 - 3 0
5400 S. State Road
Ann Arbor, MI 48108
800-877-2588
© Extang, Corp., 2020
Item No. 31900901-30
12.21.2020
TOOLS FOR SPECIFIC INSTALLS:
Socket or wrench- 1/2” (GM)
Read through these instructions before installing, there are additional steps for different truck models
With the tailgate open and the
front (cab) clamps secure, completely
close the bed cover.
6
8
7
Slide the cab clamps over to the truck bed rail. Hook the clamp jaw under the
truck bed rail.
The striker brackets are assemblies
comprised of the bracket, Torx
screws, a backing plate and nut
plates.
Hand tighten the clamps to
hold the cover in position.
With the truck bed cover
closed, attach the striker
brackets to the metal
truck bed rail.
Align the brackets
so that the striker bracket loop aligns
with, and rmly latches into cover latch
assembly. (see step 9 for latch assembly
adjustment). Attach both sides.
Using the T-27 Torx wrench, tighten rmly
to hold in place while continuing to align
the latches in later steps.
8
AChevy/GMC Silverado/Sierra 1500 (5ft 8in, 6ft 6in) 2019-20, “New Body Style”
(does not t with factory side storage boxes) - DRIVER SIDE ONLY
Truck beds without the MultiPro
tailgate and assist handle.
Truck beds with the MultiPro
tailgate and assist handle.
Insert the nut plate down through
the stake pocket opening and align
with the 5/16” striker bracket bolts.
Utilize the assist handle mounting studs
and the original nuts to mount the striker bracket.
After the nal bracket adjustment in step 11,
the nuts should be tightened to 30 Nm, 22 ft-lb.
If a drop-in bedliner is installed,
clearance holes will need to be
added to the bedliner to accept
the striker bracket fasteners.
NOTE:
A pair of
pliers can
help hold
the nut
plate when
installing.
NOTE: Cutting tool
required.
Extang Corporation • 5400 S. State Road, Ann Arbor, MI 48108 • 800-877-2588 Item No. 31900901-30 Rev.12.21.2020
If your truck has a plastic bed rail cap that extends below the truck sheet metal bed ange, you
MUST remove enough of the plastic so that the clamps make solid contact with the truck’s sheet metal.
Measure and trim the plastic high enough
to expose the truck sheet metal, and wide
enough to accommodate the clamp.
Do not cut into or scrape the truck bed.
Plastic
bed rail
cap
Plastic
bed rail
cap
Truck sheet metal
Truck sheet metal
This is commonly found on 04-14 & 21 Ford F150s and 09-19 RAMs, but your specic vehicle should be
inspected carefully to ensure a proper installation.
5
In both cases,
the bolts or nuts
will be tightened
after the nal bracket
adjustment in
step 11.
Before
After
8
B
Insert the nut plate down through the stake pocket opening and align with the striker bracket washer and 5/16” bolt through the bed wall hole.
The bed wall
hole plug
will have to
be removed
Chevy/GMC Canyon/Colorado (5ft & 6ft beds) 2015-20 - DRIVER AND PASSENGER SIDES
Chevy/GMC Silverado/Sierra 1500 (5ft 8in, 6ft 6in) 2014-18, 2500/3500HD 2015-18
Silverado 1500 Legacy & Sierra 1500 Limited 2019 - DRIVER AND PASSENGER SIDES
Chevy/GMC Silverado/Sierra 1500 (5ft 8in, 6ft 6in) 2019-20, “New Body Style” (does not t with factory
side storage boxes) - PASSENGER SIDE ONLY
9
The bed cover latch assembly comes from the factory only partially tightened to allow for
installation adjustments. Only use the hand tools provided, do not use power tools.
Adjustments and tightening of
the latch assembly is required.
NOTE:
A pair of
pliers can
help hold
the nut
plate when
installing.
The nut plate
lowers into the
pocket and
up under the
plastic cap edge.
Thread the 5/16”
bolt through the
washer to hold
the bracket.
Slide the plate up
until it contacts the
bottom of the bed cap.
Tighten the 5/16” bolt.
Tighten the
1/2” nuts
after the nal
adjustment
in step 11.
Lower the rear of the bed cover and adjust the position of each latch so that they
engage with the striker brackets.
With the latches adjusted, use the provided T-20 Torx wrench to tighten the front screw in
both the driver and passenger side latches and the actuator mechanism, shown below as
1, 2 & 3. Next, tighten the actuator mechanism set screws, (g. 1) with the provided 2.5mm
hex key to secure the latch cables. Rotate the actuator knob, (g. 1) to verify that the latches
disengage from the striker brackets.
1 3 2
Extang Corporation • 5400 S. State Road, Ann Arbor, MI 48108 • 800-877-2588
Fig. 1
5
6
4
Fold the panel open and tighten the rear T-20 Torx screws in both the driver and
passenger side latches and the actuator mechanism, shown below as 4, 5 & 6.
10
Item No. 31900901-30 Rev.12.21.2020
Remove any snow or
foreign matter before
folding the cover
IMPORTANT NOTICE
While driving, the cover must be completely at and secure with all clamps
and tethers installed and tight or completely folded up (all panels) and
secured at the cab. DO NOT DRIVE with cover in partially opened position.
Do NOT tow your vehicle from the rear
with the bed cover on your truck
IMPORTANT
Re-tighten the front (cab) clamps and tethers after the first week
of driving the vehicle. Also periodically check the clamps and
tethers to ensure they are secure.
To drive with the cover open, fold the cover forward to the cab and
fasten BOTH straps in the middle section to the front rail. Check
that the straps are tight, and pull the strap end if too loose.
Open the cover by twisting the actuator knob and
lifting the cover.
11 12
To make the nal adjustment, loosen the
striker bracket screws. Then move the
bracket down by rmly pulling the cover
to the truck rail and tailgate. Make sure
that both sides match, then retighten
the screws.
Extang Corporation • 5400 S. State Road, Ann Arbor, MI 48108 • 800-877-2588
The tethers come installed looped over the bed cover bow
with a clamp at the other end. Install the clamp end by
sliding the clamp onto the truck rail. Make sure the clamp
is positioned as far up onto the rail as possible. Firmly
hand tighten the knobs. Install the tethers on both sides
of the cover.
Step
8A
30Nm
22 ft-lb
Opening the cover. Securing the cover.
Step
8B
Item No. 31900901-30 Rev.12.21.2020
Specify: Year, Make, Model, bed length,
Driver or Passenger side.
Contact Customer Service if frame
or bow sections are required.
Cab Hinge
Assembly
(with Seal)
Cab Hinge
Seal only
32920104
Rear (Tailgate)
Seal
90xxx-18
Tarp
90xxx-20
Tail Bow
90xxx-14
Corner Seal
90xxx-19
Rail Seal
90xxx-17
Tail Hinge
Assembly
(with Seal)
Tail Hinge
Seal only
32920102
Latch Assembly
Passenger Side
90xxx-77
Latch
Assembly
Driver Side
90xxx-71
Actuator
90xxx-95
Latch Cable
Conduit
90xxx-94
Latch Cable
Conduit Clips
35920202
Complete Latch
Assembly with Tail Bow
90xxx-67
Cab Bow
90xxx-10
Tether
Assembly
2 required
22006000
Buckle Assembly (Front)
31920120
Front (Cab)
Clamp
90xxx-76
Front (Cab) Seal 90xxx-16
Tie Down Strap
90xxx-02
4 Bow System-
54440400,
3 bow System-
54720400
Striker Bracket Kit
90xxx-74
NOTE: To order replacement parts, it’s best to contact our Customer Service Department for assistance, to ensure getting the correct part for
your vehicle application. When ordering, xxx represents the 3-digit sufx, as referenced on the sales receipt or vehicle application list.
Customer Service Department: 800-877-2588.
Extang Corporation • 5400 S. State Road, Ann Arbor, MI 48108 • 800-877-2588 Item No. 31900901-30 Rev.12.21.2020
MAXIMUM STRENGTH WARRANTY
LIFETIME FRAME & TARP
FOR THE FOLLOWING TRUCK BED COVERS: TRIFECTA ALX, TRIFECTA 2.0,
TRIFECTA SIGNATURE, TRIFECTA TOOLBOX, eMAX, REVOLUTION and
EXPRESS.
HELPFUL ACCESSORIES
The e-LIGHT 500 is a revolutionary lighting
system that fully illuminates the en-tire bed
of your truck with ease. Universal in nature,
the e-LIGHT 500 has been designed to work
from any location inside the truck bed, and
can be recharged on the go.
The industry’s fi rst powerful
UV protectant specifi cally
formulated for vinyl truck bed
covers, Tonno Tonic beauti-
es, cleans and protects all
in one easy step.
The MaxSeal Tailgate Seal creates a
tight seal along sides and bottom of
your tailgate to keep out dust, rain and
snow. Quick and easy to install:
just cut, peel and stick.
Extang Corporation • 5400 S. State Road, Ann Arbor, MI 48108 • 800-877-2588 Item No. 31900901-30 Rev.12.21.2020
WARRANTY DURATION
Lifetime Frame- Extang offers a LIFETIME warranty against defective materials or workmanship on the TrifectaALX ,
Trifecta 2.0, Trifecta Signature, Trifecta Toolbox, eMAX, Revolution and Express rails, aluminum components,
clamps, bows, hinges and hardware.
Lifetime Tarp- Extang offers a LIFETIME warranty against defective materials or workmanship on the TrifectALX,
Trifecta 2.0, Trifecta Signature, Trifecta Toolbox, eMAX, Revolution and Express vinyl covering. The warranty
applies to the original consumer/purchaser. Warranty registration must be on file and/or proof of original purchase
(detailed and dated receipt) required for warranty to be effective. Warranty coverage starts from the date of purchase.
WARRANTY CONDITIONS
This warranty is against defective materials and workmanship. The warranty is void if the product has been damaged
by accident, unreasonable use, neglect, improper service/installation/removal, modifications, normal wear and tear or
other causes not arising out of defective materials or workmanship. Interference with this product with other installed
accessories or trailers is not covered. Consequential and incidental damages are not covered under this warranty.
THE FOLLOWING CONDITIONS WILL ALSO VOID THE WARRANTY
Wind whip damage- Tarps must be secured at all points when vehicle is in motion. An unsecured tarp
will flap, resulting in damage to the fabric.
Improper cleaning- It is recommended to use the tested and approved Extang Tonno Tonic TM or clean with
soap and water only. Do not use vinyl conditioners (i.e. Armor All® ) because they will shrink the vinyl.
Overloading of cargo- Cargo should not touch the tonneau’s tarp at any point. Protrusions in the tarp will
stress the fabric. Cargo may shift while traveling and cause it to push against the tarp fabric and damage it.
Do NOT tow your vehicle from the rear with any Extang tonneau cover on your truck.
PERFORMANCE
Provided all warranty conditions are met Extang will either repair or replace (at Extang's option) the product
or component. Extang may require the original item to be returned postage prepaid for final determination. Extang
reserves the right to substitute and offer the respective warranty discount on an entire replacement system or
provide other remedies than those listed in this warranty for discontinued products or other reasons. A return
authorization number must be obtained from our customer service department prior to returning any product.au
Shipping charges will apply for any repair or replacement. This warranty gives you specific legal rights and you
may also have other legal rights which vary from state to state.
REPLACEMENT PARTS
Every truck bed cover is specifically designed to fit your truck. Please contact Extang Customer Service at
800-800-877-2588 or email us at [email protected] to have a specialist assist you with the correct part for
Extang truck bed cover.
CALL US FIRST
SOMETHING DAMAGED? MISSING PARTS?
800-877-2588
Cover Model: ________________________________________
Purchase Date:_______________________________________
Lot Code:____________________________________________
Lot code can be found on underside of cover.
WE CAN HELP YOU QUICKLY AND EASILY OVER THE PHONE
CUSTOMER SERVICE
8:30 TO 5 EST,
MONDAY - FRIDAY
Experienced Customer
Service staff are available
to answer all your truck
bed cover questions
OVERNIGHT DELIVERY
RAPID RESPONSE
Extang Corporation • 5400 S. State Road, Ann Arbor, MI 48108 • 800-877-2588 Item No. 31900901-30 Rev.12.21.2020
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Extang 90895 Installation guide

Type
Installation guide

Extang 90895 is a truck bed cover that comes fully assembled. It is designed to protect your truck bed from the elements and keep your belongings safe and secure. The cover is made of a durable vinyl material that is resistant to tears and punctures. It also features a patented latching system that makes it easy to open and close.

The Extang 90895 is a great choice for truck owners who want a reliable and affordable truck bed cover. It is easy to install and remove, and it comes with a lifetime warranty.

Here are some of the features and benefits of the Extang 90895:

  • Fully assembled for easy installation

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