VMAC – Vehicle Mounted Air Compressors
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Installation Manual for VMAC
System V900051 and V900052
Ford 1999 – 2004
Triton 6.8L V10 and 5.4L V8
F250-F550 Super Duty
General Information..................................................................... 3
Before You Start ....................................................................... 3
Part 1: Preparing for Installation............................................... 4
1.1 Preparing for Installation .................................................... 4
1.2 Modifying the Lower Hose.................................................. 4
1.3 Replacing the Heater Hose Barb........................................ 8
1.4 Engine Oil Fill Modifications ............................................... 9
Part 2: Installing the Tank and Hoses....................................... 11
2.1 Installing the Tank and Frame Mounts............................... 11
2.2 Attaching Hoses to the Tank .............................................. 16
Part 3: Installing the Main Bracket and Compressor.............. 17
3.1 Installing the Crank Pulley.................................................. 17
3.2 Installing the Oil Cooler ...................................................... 17
3.3 Installing the Main Bracket and Compressor ..................... 18
3.4 Installing Drive Belts and Components .............................. 20
3.5 Installing the Hoses ............................................................ 21
3.6 Adding Oil to the System.................................................... 22
Part 4: Installing the Control Components .............................. 23
4.1 Installing the Throttle Controller ......................................... 23
4.2 Installing the Control Box ................................................... 29
4.3 Connecting the Wiring ........................................................ 30
4.4 Completing and Testing the Installation ............................. 38
Part 5: Finishing the Installation................................................ 39
5.1 Before Starting the Engine Checklist ................................. 39
5.2 After Starting the Engine Checklist..................................... 39
5.3 Setup, Performance Testing and Adjustments................... 40
5.4 System Identification and Warnings................................... 41
5.5 Auxiliary Air Receiver ......................................................... 42
Accessory Products from VMAC............................................... 43