Danfoss VLT AutomationDrive FC 361 Programming Guide

ENGINEERING TOMORROW

Programming Guide

VLT® AutomationDrive FC 361

90–315 kW, Enclosure Size J8–J9

vlt-drives.danfoss.com

Contents

1 Introduction

3

1.1 How to Read This Programming Guide

3

1.2 Denitions

4

1.3 Electrical Wiring - Control Cables

7

2 Safety

10

2.1 Safety Symbols

10

2.2 Qualied Personnel

10

2.3 Safety Precautions

10

3 Programming

12

3.1 Graphical and Numerical Local Control Panels

12

3.1.1 LCD Display 13

3.1.2 Quick Transfer of Parameter Settings between Multiple Frequency Converters 15

3.1.3 Display Mode 15

3.1.4 Display Mode - Selection of Readouts 15

3.1.5 Parameter Set-up 17

3.1.6 Quick Menu Key Functions 17

3.1.7 Initial Commissioning 18

3.1.8 Main Menu Mode 19

3.1.9 Parameter Selection 19

3.1.10 Changing Data 19

3.1.11 Changing a Text Value 19

3.1.12 Changing a Data Value 20

3.1.13 Innitely Variable Change of Numeric Data Value 20

3.1.14 Value, Step by Step 20

3.1.15 Readout and Programming of Indexed Parameters 20

3.1.16 How to Program on the Numerical Local Control Panel 20

3.1.17 LCP Keys 22

4 Parameter Descriptions

24

4.1 Parameters: 0-** Operation and Display

24

4.2 Parameters: 1-** Load and Motor

32

4.3 Parameters: 2-** Brakes

47

4.4 Parameters: 3-** Reference/Ramps

49

4.5 Parameters: 4-** Limits/Warnings

58

4.6 Parameters: 5-** Digital In/Out

63

4.7 Parameters: 6-** Analog In/Out

78

4.8 Parameters: 7-** Controllers

84

4.9 Parameters: 8-** Communications and Options

90

Contents Programming Guide

4.10 Parameters: 9-** PROFIBUS

96

4.11 Parameters: 12-** Ethernet

102

4.12 Parameters: 13-** Smart Logic Control

105

4.13 Parameters: 14-** Special Functions

115

4.14 Parameters: 15-** Drive Information

126

4.15 Parameters: 16-** Data Readouts

130

4.16 Parameters: 17-** Feedback

135

4.17 Parameters: 18-** Data Readouts 2

136

4.18 Parameters: 21-** Ext. Closed Loop

137

4.19 Parameters: 22-** Appl. Functions

139

4.20 Parameters: 30-** Special Features

142

4.21 Parameters: 40-** Special Settings

142

5 Parameter Lists

144

5.1 Introduction

144

5.2 Parameter Lists

145

6 Troubleshooting

163

6.1 Status Messages

163

Index

175

Contents VLT® AutomationDrive FC 361

1 Introduction

1.1 How to Read This Programming Guide

1.1.1 Purpose of the Manual

This programming guide provides information about

controlling the frequency converter, parameter access,

programming, and troubleshooting.

The programming guide is intended for use by

qualied

personnel who are familiar with VLT

®

AutomationDrive FC

361.

Read the instructions before programming and follow the

procedures in this manual.

VLT

®

is a registered trademark.

1.1.2 Additional Resources

Additional resources include:

•

VLT

®

AutomationDrive FC 361 Operating Guide

provides the necessary information for getting

the frequency converter up and running.

•

VLT

®

AutomationDrive FC 361 Design Guide

provides detailed technical information about the

frequency converter and customer design and

applications.

Contact the local Danfoss supplier for the documentation.

1.1.3 Document and Software Version

This manual is regularly reviewed and updated. All

suggestions for improvement are welcome. Table 1.1 shows

the document version and the corresponding software

version.

Edition Remarks

Software

version

MG06J1 First edition. 1.0x

Table 1.1 Document and Software Version

°C

Degrees Celsius

°F

Fahrenheit

AC Alternating current

AEO Automatic energy optimization

ACP Application control processor

AWG American wire gauge

AMA Automatic motor adaptation

DC Direct current

EEPROM

Electrically erasable programmable

read-only memory

EMC Electromagnetic compatibility

EMI Electromagnetic interference

ESD Electrostatic discharge

ETR Electronic thermal relay

f

M,N

Nominal motor frequency

FC Frequency converter

IGBT Insulated-gate bipolar transistor

IP Ingress protection

I

LIM

Current limit

I

INV

Rated inverter output current

I

M,N

Nominal motor current

I

VLT,MAX

Maximum output current

I

VLT,N

Rated output current supplied by the

frequency converter

L

d

Motor d-axis inductance

L

q

Motor q-axis inductance

LCP Local control panel

LED Light-emitting diode

MCP Motor control processor

N.A. Not applicable

NEMA

National Electrical Manufacturers

Association

P

M,N

Nominal motor power

PCB Printed circuit board

PE Protective earth

PELV Protective extra low voltage

PWM Pulse width modulation

R

s

Stator resistance

Regen Regenerative terminals

RPM Revolutions per minute

RFI Radio frequency interference

SCR Silicon controlled rectier

SMPS Switch mode power supply

T

LIM

Torque limit

U

M,N

Nominal motor voltage

X

h

Motor main reactance

Table 1.2 Abbreviations

Introduction Programming Guide

1 1

1.1.4 Approvals and Certications

1.2 Denitions

1.2.1 Frequency Converter

Coast

The motor shaft is in free mode. No torque on the motor.

I

VLT,MAX

Maximum output current.

I

VLT,N

Rated output current supplied by the frequency converter.

U

VLT,MAX

Maximum output voltage.

1.2.2 Input

Control commands

Start and stop the connected motor with the LCP and

digital inputs.

Functions are divided into 2 groups.

Functions in group 1 have higher priority than functions in

group 2.

Group 1 Coast stop, reset and coast stop, quick stop, DC

braking, stop, and [OFF].

Group 2 Start, latched start, start reversing, jog, freeze

output, and [Hand On].

Table 1.3 Function Groups

1.2.3 Motor

Motor running

Torque generated on the output shaft and speed from

0 RPM to maximum speed on the motor.

f

JOG

Motor frequency when the jog function is activated (via

digital terminals or bus).

f

M

Motor frequency.

f

MAX

Maximum motor frequency.

f

MIN

Minimum motor frequency.

f

M,N

Rated motor frequency (nameplate data).

I

M

Motor current (actual).

I

M,N

Nominal motor current (nameplate data).

n

M,N

Nominal motor speed (nameplate data).

n

s

Synchronous motor speed.

n

s

=

2 × Parameter 1−23 × 60s

Parameter 1−39

n

slip

Motor slip.

P

M,N

Rated motor power (nameplate data in kW or hp).

T

M,N

Rated torque (motor).

U

M

Instantaneous motor voltage.

U

M,N

Rated motor voltage (nameplate data).

Break-away torque

175ZA078.10

Pull-out

RPM

Torque

Illustration 1.1 Break-away Torque

η

VLT

The eciency of the frequency converter is dened as the

ratio between the power output and the power input.

Start-disable command

A start-disable command belonging to the control

commands in group 1. See Table 1.3 for more details.

Stop command

A stop command belonging to the control commands in

group 1. See Table 1.3 for more details.

Introduction VLT® AutomationDrive FC 361

11

1.2.4 References

Analog reference

A signal transmitted to the analog inputs 53 or 54 can be

voltage or current.

Binary reference

A signal transmitted via the serial communication port.

Preset reference

A dened preset reference to be set from -100% to +100%

of the reference range. Selection of 8 preset references via

the digital terminals. Selection of 4 preset references via

the bus.

Pulse reference

A pulse frequency signal transmitted to the digital inputs

(terminal 29 or 33).

Ref

MAX

Determines the relationship between the reference input at

100% full scale value (typically 10 V, 20 mA) and the

resulting reference. The maximum reference value is set in

parameter 3-03 Maximum Reference.

Ref

MIN

Determines the relationship between the reference input at

0% value (typically 0 V, 0 mA, 4 mA) and the resulting

reference. The minimum reference value is set in

parameter 3-02 Minimum Reference.

1.2.5 Miscellaneous

Analog inputs

The analog inputs are used for controlling various

functions of the frequency converter.

There are 2 types of analog inputs:

•

Current input: 0–20 mA and 4–20 mA.

•

Voltage input: 0–10 V DC.

Analog outputs

The analog outputs can supply a signal of 0–20 mA, or 4–

20 mA.

Automatic motor adaptation, AMA

The AMA algorithm determines the electrical parameters

for the connected motor at standstill.

Brake resistor

The brake resistor is a module capable of absorbing the

brake power generated in regenerative braking. This

regenerative brake power increases the DC-link voltage

and a brake chopper ensures that the power is transmitted

to the brake resistor.

CT characteristics

Constant torque characteristics used for all applications

such as conveyor belts, displacement pumps, and cranes.

Digital inputs

The digital inputs can be used for controlling various

functions of the frequency converter.

Digital outputs

The frequency converter features 2 solid-state outputs that

can supply a 24 V DC (maximum 40 mA) signal.

ETR

Electronic thermal relay is a thermal load calculation based

on present load and time. Its purpose is to estimate the

motor temperature.

FC standard bus

Includes RS485 bus with FC protocol or MC protocol. See

parameter 8-30 Protocol.

Initializing

If initializing is carried out (parameter 14-22 Operation Mode

or 2 nger reset), the frequency converter returns to the

default setting.

Intermittent duty cycle

An intermittent duty rating refers to a sequence of duty

cycles. Each cycle consists of an on-load and an o-load

period. The operation can be either periodic duty or non-

periodic duty.

LCP

The local control panel makes up a complete interface for

control and programming of the frequency converter. The

LCP is detachable. With the installation kit option, the LCP

can be installed up to 3 m (9.8 ft) from the frequency

converter in a front panel.

GLCP

The graphic local control panel interface for control and

programming of the frequency converter. The display is

graphic and the panel is used to show process values. The

GLCP has storing and copy functions.

NLCP

The numerical local control panel interface for control and

programming of the frequency converter. The display is

numerical and the panel is used to show process values.

The NLCP has storing and copy functions.

lsb

Least signicant bit.

msb

Most signicant bit.

MCM

Short for mille circular mil, an American measuring unit for

cable cross-section. 1 MCM = 0.5067 mm

2

.

On-line/o-line parameters

Changes to on-line parameters are activated immediately

after the data value is changed. To activate changes to o-

line parameters, press [OK].

Process PID

The PID control maintains speed, pressure, and

temperature by adjusting the output frequency to match

the varying load.

PCD

Process control data.

Introduction Programming Guide

1 1

Power cycle

Switch o the mains until the display (LCP) is dark, then

turn power on again.

Power factor

The power factor is the relation between I

1

and I

RMS

.

Power factor = 

3xUxI

1

cosϕ1

3xUxI

RMS

For VLT

®

AutomationDrive FC 361 frequency converters,

cosϕ

1 = 1, therefore:

Power factor = 

I1xcosϕ1

I

RMS

 = 

I

1

I

RMS



The power factor indicates to which extent the frequency

converter imposes a load on the mains supply.

The lower the power factor, the higher the I

RMS

for the

same kW performance.

I

RMS

= 

I

1

2

 + I

5

2

 + I

7

2

 + .. + I

n

2

In addition, a high-power factor indicates that the dierent

harmonic currents are low.

The built-in DC coils produce a high-power factor,

minimizing the imposed load on the mains supply.

Pulse input/incremental encoder

An external, digital pulse transmitter used for feeding back

information on motor speed. The encoder is used in

applications where great accuracy in speed control is

required.

RCD

Residual current device.

Set-up

Save parameter settings in 4 set-ups. Change between the

2 parameter set-ups and edit 1 set-up while another set-up

is active.

SFAVM

Acronym describing the switching pattern stator ux-

oriented asynchronous vector modulation.

Slip compensation

The frequency converter compensates for the motor slip by

giving the frequency a supplement that follows the

measured motor load, keeping the motor speed almost

constant.

Smart logic control (SLC)

The SLC is a sequence of user-dened actions executed

when the smart logic controller evaluates the associated

user-dened events as true (parameter group 13-** Smart

Logic Control).

STW

Status word.

THD

Total harmonic distortion states the total contribution of

harmonic distortion.

Thermistor

A temperature-dependent resistor placed where the

temperature is monitored (frequency converter or motor).

Trip

A state entered in fault situations, for example if the

frequency converter is subject to overvoltage or when it is

protecting the motor, process, or mechanism. Restart is

prevented until the cause of the fault has disappeared, and

the trip state is canceled by activating reset or, sometimes,

by being programmed to reset automatically. Do not use

trip for personal safety.

Trip lock

Trip lock is a state entered in fault situations when the

frequency converter is protecting itself and requiring

physical intervention. An example causing a trip lock is the

frequency converter being subject to a short circuit on the

output. A locked trip can only be canceled by cutting o

mains, removing the cause of the fault, and reconnecting

the frequency converter. Restart is prevented until the trip

state is canceled by activating reset or, sometimes, by

being programmed to reset automatically. Do not use trip

lock for personal safety.

VT characteristics

Variable torque characteristics used for pumps and fans.

VVC

+

If compared with standard voltage/frequency ratio control,

voltage vector control (VVC

+

) improves the dynamics and

stability, both when the speed reference is changed and in

relation to the load torque.

60° AVM

Refers to the switching pattern 60

°

asynchronous vector

modulation.

Introduction VLT® AutomationDrive FC 361

11

1.3 Electrical Wiring - Control Cables

e30bg500.11

Regen +

Regen -

83

Regen

91 (L1)

92 (L2)

93 (L3)

PE

50 (+10 V OUT)

53 (A IN)

54 (A IN)

55 (COM A IN)

0/4-20 mA

12 (+24 V OUT)

13 (+24 V OUT)

18 (D IN)

20

(COM D IN)

15 mA

200 mA

(U) 96

(V) 97

(W) 98

(PE) 99

(COM A OUT) 39

(A OUT) 42

0/4-20 mA

03

+10 V DC

0 to +10 V DC

0/4-20 mA

24 V DC

02

01

05

04

06

240 V AC, 2A

24 V (NPN)

0 V (PNP)

24 V (NPN)

19 (D IN)

24 V (NPN)

0 V (PNP)

27

24V

0V

(D IN/OUT)

0 V (PNP)

24 V (NPN)

(D IN/OUT)

0V

24V

29

24 V (NPN)

0 V (PNP)

24 V (NPN)

33 (D IN)

32 (D IN)

1

2

ON

A53 U-I (S201)

ON

2

1

A54 U-I (S202)

ON=0/4-20 mA

OFF=0 to ±10 V

95

400 V AC, 2A

P 5-00

82

+

-

+

-

(P RS485) 68

(N RS485) 69

(COM RS485) 61

0V

5V

S801

RS485

2

1

ON

S801/Bus Term.

OFF-ON

3-phase

power

input

Switch mode

power supply

Motor

Analog output

interface

Relay1

Relay2

ON=Terminated

OFF=Open

(NPN) = Sink

(PNP) = Source

240 V AC, 2A

400 V AC, 2A

0 to +10 V DC

10 V DC

Illustration 1.2 Basic Wiring Schematic Drawing

A=Analog, D=Digital

Very long control cables and analog signals may in rare cases, and depending on installation, result in 50/60 Hz ground

loops due to noise from mains supply cables.

If 50/60 Hz ground loops occur, consider breaking the shield or insert a 100 nF capacitor between shield and enclosure.

To avoid ground currents from both groups to aect other groups, connect the digital and analog inputs and outputs

separately to the common inputs (terminals 20, 55, and 39) of the frequency converter. For example, switching on the digital

input may disturb the analog input signal.

Introduction Programming Guide

1 1

Input polarity of control terminals

12

13

18

19

27

29

32

33

20

+24

VDC

0

VDC

PNP (S

our

c

e)

Dig

ital input wir

ing

e30bg750.10

Illustration 1.3 PNP (Source)

NPN (Sink)

Dig

ital input wir

ing

12

13

18

19

27

29

32

33

20

+24

VDC

0

VDC

e30bg751.10

Illustration 1.4 NPN (Sink)

NOTICE

Control cables must be shielded/armored.

See the section Grounding of Shielded Control Cables in the

design guide for the correct termination of control cables.

130BA681.10

Illustration 1.5 Grounding of Shielded/Armored Control Cables

1.3.1 Start/Stop

Terminal 18 = Parameter 5-10 Terminal 18 Digital Input [8]

Start.

Terminal 27 = Parameter 5-12 Terminal 27 Digital Input [0]

No operation (Default [2] Coast inverse).

12

13

18

32

27

19

29

33

20

P 5-12 [0]

P 5-10 [8]

S

tar

t/S

t

op

+24V

Speed

S

tar

t/S

t

op

[18]

e30bg752.10

Illustration 1.6 Start/Stop

Introduction VLT® AutomationDrive FC 361

11

1.3.2 Pulse Start/Stop

Terminal 18 = Parameter 5-10 Terminal 18 Digital Input, [9]

Latched start.

Terminal 27 = Parameter 5-12 Terminal 27 Digital Input, [6]

Stop inverse.

12

13

18

e30bg748.10

32

27

19

29

33

20

P 5 - 12 [6]

P 5 - 10[9]

+24V

Speed

S

tar

t

S

t

op in

v

erse

S

tar

t (18)

S

tar

t (27)

Illustration 1.7 Pulse Start/Stop

1.3.3 Speed up/Speed Down

Terminals 29/32 = Speed up/Speed down

Terminal 18 = Parameter 5-10 Terminal 18 Digital

Input [9] Start (default).

Terminal 27 = Parameter 5-12 Terminal 27 Digital

Input [19] Freeze reference.

Terminal 29 = Parameter 5-13 Terminal 29 Digital

Input [21] Speed up.

Terminal 32 = Parameter 5-14 Terminal 32 Digital

Input [22] Speed down.

NOTICE

Terminal 29 only in FC x02 (x=series type).

12

18

27

29

32

+24V

P

ar

. 5-10

P

ar

. 5-12

P

ar

. 5-13

P

ar

. 5-14

e30bg749.10

Illustration 1.8 Speed up/Speed down

1.3.4 Potentiometer Reference

Voltage reference via a potentiometer

Reference source 1 = [1] Analog input 53 (default).

Terminal 53, low voltage = 0 V.

Terminal 53, high voltage = 10 V.

Terminal 53, low reference/feedback = 0 RPM.

Terminal 53, high reference/feedback = 1500 RPM.

Switch S201 = OFF (U)

130BA154.11

555039 42 53 54

Speed RPM

P 6-15

1 kΩ

+10V/30mA

Ref. voltage

P 6-11 10V

Illustration 1.9 Potentiometer Reference

Introduction Programming Guide

1 1

2 Safety

2.1 Safety Symbols

The following symbols are used in this guide:

WARNING

Indicates a potentially hazardous situation that could

result in death or serious injury.

CAUTION

Indicates a potentially hazardous situation that could

result in minor or moderate injury. It can also be used to

alert against unsafe practices.

NOTICE

Indicates important information, including situations that

can result in damage to equipment or property.

2.2 Qualied Personnel

Correct and reliable transport, storage, installation,

operation, and maintenance are required for the trouble-

free and safe operation of the frequency converter. Only

qualied personnel are allowed to install and operate this

equipment.

Qualied personnel are dened as trained sta, who are

authorized to install, commission, and maintain equipment,

systems, and circuits in accordance with pertinent laws and

regulations. Also, the qualied personnel must be familiar

with the instructions and safety measures described in this

manual.

2.3

Safety Precautions

WARNING

HIGH VOLTAGE

Frequency converters contain high voltage when

connected to AC mains input, DC supply, or load sharing.

Failure to perform installation, start-up, and maintenance

by qualied personnel can result in death or serious

injury.

•

Only qualied personnel must perform instal-

lation, start-up, and maintenance.

•

Before performing any service or repair work,

use an appropriate voltage measuring device to

make sure that there is no remaining voltage on

the frequency converter.

Safety regulations

•

Disconnect mains supply to the frequency

converter whenever repair work is to be carried

out. Check that the mains supply has been

disconnected and that the necessary time has

elapsed before removing motor and mains supply

plugs. See the warning of discharge time for

more information.

•

[O] does not disconnect the mains supply and

must not be used as a safety switch.

•

Ground the equipment properly, protect the user

against supply voltage, and protect the motor

against overload in accordance with applicable

national and local regulations.

•

The ground leakage current exceeds 3.5 mA.

Ensure correct grounding of the equipment by a

certied electrical installer.

•

Do not remove the plugs for the motor and

mains supply while the frequency converter is

connected to mains. Check that the mains supply

has been disconnected and that the necessary

time has elapsed before removing motor and

mains plugs.

•

The frequency converter has more voltage

sources than L1, L2, and L3, when load sharing

(linking of DC intermediate circuit) or external

24 V DC is installed. Check that all voltage

sources have been disconnected and that the

necessary time has elapsed before commencing

repair work. See the warning of discharge time

for more information.

WARNING

UNINTENDED START

When the frequency converter is connected to AC mains,

DC supply, or load sharing, the motor may start at any

time. Unintended start during programming, service, or

repair work can result in death, serious injury, or

property damage. The motor can start via an external

switch, a serial bus command, an input reference signal

from the LCP, or after a cleared fault condition.

To prevent unintended motor start:

•

Disconnect the frequency converter from the

mains.

•

Press [O/Reset] on the LCP before

programming parameters.

•

Completely wire and assemble the frequency

converter, motor, and any driven equipment

before connecting the frequency converter to

AC mains, DC supply, or load sharing.

Safety VLT® AutomationDrive FC 361

22

WARNING

DISCHARGE TIME

The drive contains DC-link capacitors, which can remain

charged even when the drive is not powered. High

voltage can be present even when the warning LED

indicator lights are o. Failure to wait the specied time

after power has been removed before performing service

or repair work can result in death or serious injury.

•

Stop the motor.

•

Disconnect AC mains and remote DC-link power

supplies, including battery back-ups, UPS, and

DC-link connections to other drives.

•

Disconnect or lock PM motor.

•

Wait for the capacitors to discharge fully. The

minimum waiting time is 20 minutes.

•

Before performing any service or repair work,

use an appropriate voltage measuring device to

make sure that the capacitors are fully

discharged.

NOTICE

Control signals from, or internally within, the frequency

converter may in rare cases be activated in error, be

delayed, or fail to occur entirely. When used in situations

where safety is critical, for example when controlling the

electromagnetic brake function of a hoist application, do

not rely on these control signals exclusively.

NOTICE

Hazardous situations must be identied by the machine

builder/integrator who is responsible for considering the

necessary preventive means. More monitoring and

protective devices may be included, always according to

valid national safety regulations, for example law on

mechanical tools and regulations for the prevention of

accidents.

Crane, lifts, and hoists

The controlling of external brakes must always have a

redundant system. The frequency converter can in no

circumstances be the primary safety circuit. Comply with

relevant standards, for example:

Hoists and cranes: IEC 60204-32

Lifts: EN 81

Protection mode

Once a hardware limit on motor current or DC-link voltage

is exceeded, the frequency converter enters the protection

mode. Protection mode means a change of the PWM

modulation strategy and a low switching frequency to

minimize losses. This continues for 10 s after the last fault

and increases the reliability and the robustness of the

frequency converter while re-establishing full control of the

motor.

In hoist applications, protection mode is not usable

because the frequency converter is unable to leave this

mode again and therefore it extends the time before

activating the brake, which is not recommended.

Protection mode can be disabled by setting

parameter 14-26 Trip Delay at Inverter Fault to 0, which

means that the frequency converter trips immediately if 1

of the hardware limits is exceeded.

NOTICE

Disabling protection mode in hoisting applications

(parameter 14-26 Trip Delay at Inverter Fault = 0) is

recommended.

Safety Programming Guide

2 2

3 Programming

3.1 Graphical and Numerical Local Control

Panels

Easy programming of the frequency converter is done via

the graphical LCP (LCP 102). For information about using

the numerical local control panel (LCP 101), see

chapter 3.1.16 How to Program on the Numerical Local

Control Panel.

The LCP is divided into 4 functional groups:

1. Graphical display with status lines.

2. Menu keys and indicator lights - changing

parameters and switching between display

functions.

3. Navigation keys and indicator lights.

4. Operation keys and indicator lights.

The LCP display can show up to 5 items of operating data

while showing Status.

Display lines:

a. Status line: Status messages showing icons and

graphics.

b. Line 1–2: Operator data lines showing data

dened or selected. Add up to 1 extra line by

pressing [Status].

c. Status line: Status messages showing text.

NOTICE

If start-up is delayed, the LCP shows the INITIALIZING

message until it is ready. Adding or removing options

can delay the start-up.

Auto

On

Reset

Hand

On

Oﬀ

Status

Quick

Menu

Main

Menu

Alarm

Log

Back

Cancel

Info

OK

Status

1(0)

1234rpm 10,4A 43,5Hz

Run OK

43,5Hz

On

Alarm

Warn.

e30ba018.14

1

2

3

4

b

a

c

Illustration 3.1 LCP

Programming VLT® AutomationDrive FC 361

33

3.1.1 LCD Display

The display has backlight and a total of 6 alpha-numeric

lines. The display lines show the direction of rotation

(arrow), the selected set-up, and the programming set-up.

The display is divided into 3 sections.

Top section

The top section shows up to 2 measurements in normal

operating status.

Middle section

The top line shows up to 5 measurements with related

unit, regardless of status (except in the case of alarm/

warning).

Bottom section

The bottom section always shows the state of the

frequency converter in Status mode.

Top section

Middle section

Bottom section

Status

43 RPM

1.4 Hz

Auto Remote Running

! Pwr.card temp (W29)

2.9%

5.44 A 25.3kW

1(1)

130BP074.10

!

Illustration 3.2 Display

The active set-up (selected as the active set-up in

parameter 0-10 Active Set-up) is shown. When programming

another set-up than the active set-up, the number of the

programmed set-up appears to the right.

Display contrast adjustment

Press [Status] and [

▲

] for darker display.

Press [Status] and [

▼

] for brighter display.

Most parameter set-ups can be changed immediately via

the LCP, unless a password has been created via

parameter 0-60 Main Menu Password or via

parameter 0-65 Quick Menu Password.

Indicator lights

If certain threshold values are exceeded, the alarm and/or

warning indicator lights up. A status and alarm text appear

on the LCP.

The ON indicator light is activated when the frequency

converter receives mains voltage or via a DC bus terminal

or 24 V external supply. At the same time, the back

indicator light is on.

•

Green LED/On: Control section is working.

•

Yellow LED/Warn: Indicates a warning.

•

Flashing Red LED/Alarm: Indicates an alarm.

On

Warn.

Alarm

130BP044.10

Illustration 3.3 Indicator Lights

LCP keys

The control keys are divided into functions. The keys below

the display and indicator lights are used for parameter set-

up, including option of display indication during normal

operation.

130BP045.10

Status

Quick

Menu

Main

Menu

Alarm

Log

Illustration 3.4 LCP Keys

[Status]

Indicates the status of the frequency converter and/or the

motor. Select between 3 dierent readouts by pressing

[Status]: 5 line readouts, 4 line readouts, or smart logic

control.

Press [Status] for selecting the mode of display or for

changing back to display mode from either the quick

menu mode, the main menu mode, or the alarm mode.

Also use [Status] to toggle single or double readout mode.

[Quick Menu]

Allows quick access to dierent quick menus such as:

•

My personal menu.

•

Quick set-up.

•

Changes made.

•

Loggings.

Press [Quick Menu] to program the parameters belonging

to the Quick Menu. It is possible to switch directly

between quick menu mode and main menu mode.

[Main Menu]

Is used for programming all parameters.

It is possible to switch directly between main menu mode

and quick menu mode.

Parameter shortcut can be carried out by pressing down

[Main Menu] for 3 s. The parameter shortcut allows direct

access to any parameter.

Programming Programming Guide

3 3

[Alarm Log]

Shows an alarm list of the 5 latest alarms (numbered A1–

A5). To obtain extra details about an alarm, press the

navigation keys to maneuver to the alarm number and

press [OK]. Information is shown about the condition of

the frequency converter before it enters the alarm mode.

[Back]

Returns to the previous step or layer in the navigation

structure.

[Cancel]

Last change or command is canceled as long as the display

has not been changed.

[Info]

Supplies information about a command, parameter, or

function in any display window. [Info] provides detailed

information whenever help is needed.

Exit Info mode by pressing either [Info], [Back], or [Cancel].

B

a

c

k

Illustration 3.5 Back

C

a

n

c

e

l

Illustration 3.6 Cancel

I

n

f

o

Illustration 3.7 Info

Navigation keys

The 4 navigation keys are used to navigate between the

dierent options available in Quick Menu, Main Menu, and

Alarm Log. Press the keys to move the cursor.

[OK]

Press for selecting a parameter marked by the cursor and

for enabling the change of a parameter.

Local control keys

Local control keys are at the bottom of the LCP.

e30bp046.12

Hand

On

Oﬀ

Auto

On

Reset

Illustration 3.8 Local Control Keys

[Hand On]

Enables control of the frequency converter via the LCP.

[Hand On] also starts the motor, and it is now possible to

enter the motor speed data with the navigation keys. The

key can be selected as [1] Enable or [0] Disable via

parameter 0-40 [Hand on] Key on LCP.

External stop signals activated with control signals or a

eldbus override a start command via the LCP.

The following control signals are still active when [Hand

On] is activated:

•

[Hand On] - [O] - [Auto On].

•

Reset.

•

Coast stop inverse.

•

Reversing.

•

Set-up select bit 0 - Set-up select bit 1.

•

Stop command from serial communication.

•

Quick stop.

•

DC brake.

[O]

Stops the connected motor. The key can be selected as [1]

Enable or [0] Disable via parameter 0-41 [O] Key on LCP. If

no external stop function is selected and the [O] key is

inactive, the motor can be stopped by disconnecting the

voltage.

[Auto On]

Enables the frequency converter to be controlled via the

control terminals and/or serial communication. When a

start signal is applied on the control terminals and/or the

bus, the frequency converter starts. The key can be

selected as [1] Enable or [0] Disable via

parameter 0-42 [Auto on] Key on LCP.

NOTICE

An active HAND-OFF-AUTO signal via the digital inputs

has higher priority than the control keys [Hand On] –

[Auto On].

[Reset]

Is used for resetting the frequency converter after an alarm

(trip). It can be selected as [1] Enable or [0] Disable via

parameter 0-43 [Reset] Key on LCP.

The parameter shortcut can be carried out by pressing

down the [Main Menu] key for 3 s. The parameter shortcut

provides direct access to any parameter.

Programming VLT® AutomationDrive FC 361

33

3.1.2 Quick Transfer of Parameter Settings

between Multiple Frequency

Converters

Once the set-up of a frequency converter is complete,

store the data in the LCP or on a PC via MCT 10 Set-up

Software.

Au

t

o

On

R

eset

Hand

On

S

ta

tus

Q

uick

M

enu

M

ain

M

enu

A

lar

m

Lo

g

Back

C

anc

el

I

n

fo

OK

On

A

lar

m

W

ar

n.

130BA027.11

Illustration 3.9 LCP

Data storage in LCP

NOTICE

Stop the motor before performing this operation.

To store the data in the LCP:

1. Go to parameter 0-50 LCP Copy.

2. Press the [OK] key.

3. Select [1] All to LCP.

4. Press the [OK] key.

All parameter settings are now stored in the LCP indicated

by the progress bar. When 100% is reached, press [OK].

Connect the LCP to another frequency converter and copy

the parameter settings to this frequency converter as well.

Data transfer from LCP to frequency converter

NOTICE

Stop the motor before performing this operation.

To transfer the data from the LCP to the frequency

converter:

1. Go to parameter 0-50 LCP Copy.

2. Press the [OK] key.

3. Select [2] All from LCP.

4. Press the [OK] key.

The parameter settings stored in the LCP are now

transferred to the frequency converter indicated by the

progress bar. When 100% is reached, press [OK].

3.1.3 Display Mode

In normal operation, up to 5 dierent operating variables

can be indicated continuously in the middle section: 1.1,

1.2, and 1.3, as well as 2 and 3.

3.1.4 Display Mode - Selection of Readouts

It is possible to toggle between 3 status readout screens

by pressing [Status].

Operating variables with dierent formatting are shown in

each status view further in this section.

Table 3.1 shows the measurements that can be linked to

each of the operating variables. When options are

mounted, additional measurements are available.

Dene the links via

•

Parameter 0-20 Display Line 1.1 Small.

•

Parameter 0-21 Display Line 1.2 Small.

•

Parameter 0-22 Display Line 1.3 Small.

•

Parameter 0-23 Display Line 2 Large.

•

Parameter 0-24 Display Line 3 Large.

Each readout parameter selected in parameter 0-20 Display

Line 1.1 Small to parameter 0-24 Display Line 3 Large has its

own scale and digits after a possible decimal point. The

larger the numeric value of a parameter is, the fewer digits

are shown after the decimal point.

Example: Current readout 5.25 A, 15.2 A, 105 A.

Operating variable Unit

Parameter 16-00 Control Word hex

Parameter 16-01 Reference [Unit] [Unit]

Parameter 16-02 Reference [%] %

Parameter 16-03 Status Word hex

Parameter 16-05 Main Actual Value [%] %

Parameter 16-09 Custom Readout

Parameter 16-10 Power [kW] [kW]

Parameter 16-11 Power [hp] [hp]

Parameter 16-12 Motor Voltage [V]

Parameter 16-13 Frequency [Hz]

Parameter 16-14 Motor current [A]

Parameter 16-15 Frequency [%]

Parameter 16-16 Torque [Nm] Nm

Parameter 16-17 Speed [RPM] [RPM]

Parameter 16-18 Motor Thermal %

Programming Programming Guide

3 3

Operating variable Unit

Parameter 16-20 Motor Angle

Parameter 16-21 Torque [%] High Res.

Parameter 16-22 Torque [%]

Parameter 16-24 Calibrated Stator Resistance

Parameter 16-30 DC Link Voltage V

Parameter 16-34 Heatsink Temp.

°C

Parameter 16-35 Inverter Thermal %

Parameter 16-36 Inv. Nom. Current A

Parameter 16-37 Inv. Max. Current A

Parameter 16-38 SL Controller State

Parameter 16-39 Control Card Temp.

°C

Parameter 16-40 Logging Buer Full

Parameter 16-45 Motor Phase U Current

Parameter 16-46 Motor Phase V Current

Parameter 16-47 Motor Phase W Current

Parameter 16-48 Speed Ref. After Ramp [RPM]

Parameter 16-49 Current Fault Source

Parameter 16-50 External Reference

Parameter 16-51 Pulse Reference

Parameter 16-52 Feedback[Unit] [Unit]

Parameter 16-53 Digi Pot Reference

Parameter 16-57 Feedback [RPM]

Parameter 16-60 Digital Input bin

Parameter 16-61 Terminal 53 Switch Setting V

Parameter 16-62 Analog Input 53

Parameter 16-63 Terminal 54 Switch Setting V

Parameter 16-64 Analog Input 54

Parameter 16-65 Analog Output 42 [mA] [mA]

Parameter 16-66 Digital Output [bin] [bin]

Parameter 16-67 Pulse Input #29 [Hz] [Hz]

Parameter 16-68 Freq. Input #33 [Hz] [Hz]

Parameter 16-69 Pulse Output #27 [Hz] [Hz]

Parameter 16-70 Pulse Output #29 [Hz] [Hz]

Parameter 16-71 Relay Output [bin]

Parameter 16-72 Counter A

Parameter 16-73 Counter B

Parameter 16-75 Analog In X30/11

Parameter 16-76 Analog In X30/12

Parameter 16-77 Analog Out X30/8 [mA]

Parameter 16-80 Fieldbus CTW 1 hex

Parameter 16-82 Fieldbus REF 1 hex

Parameter 16-84 Comm. Option STW hex

Parameter 16-85 FC Port CTW 1 hex

Parameter 16-86 FC Port REF 1 hex

Parameter 16-87 Bus Readout Alarm/Warning

Parameter 16-90 Alarm Word

Parameter 16-91 Alarm Word 2

Parameter 16-92 Warning Word

Parameter 16-93 Warning Word 2

Parameter 16-94 Ext. Status Word

Parameter 16-95 Ext. Status Word 2

Parameter 16-97 Alarm Word 3

Operating variable Unit

Parameter 16-98 Warning Word 3

Table 3.1 Units

Status view I

This readout state is standard after start-up or initialization.

Press [Info] to obtain information about the units linked to

the shown operating variables (1.1, 1.2, 1.3, 2 and 3).

See the operating variables shown in Illustration 3.10.

1.1

2

3

1.3

1.2

130BP041.10

799 RPM

Auto Remote Ramping

1 (1)

36.4 kw7.83 A

0.000

53.2 %

Status

Illustration 3.10 Status View I

Status view II

See the operating variables (1.1, 1.2, 1.3, and 2) shown in

Illustration 3.11.

In the example, speed, motor current, motor power, and

frequency are selected as variables in the 1st and 2nd

lines.

1.1

1.2

2

1.3

130BP062.10

207RPM

Auto Remote Running

1 (1)

24.4 kW5.25A

6.9

Hz

Status

Illustration 3.11 Status View II

Status view III

This state shows the event and action of the smart logic

control. For further information, see

chapter 4.12 Parameters: 13-** Smart Logic Control.

130BP063.10

778 RPM

Auto Remote Running

1 (1)

4.0 kW0.86 A

State: 0 o 0 (o)

When: -

Do: -

Status

Illustration 3.12 Status View III

Programming VLT® AutomationDrive FC 361

33

3.1.5 Parameter Set-up

The frequency converter can be used for practically all

assignments and oers 2 programming mode options:

•

Main menu mode.

•

Quick menu mode.

Main menu provides access to all parameters. Quick menu

takes the user through a few parameters, making it

possible to start operating the frequency converter.

Change a parameter in either main menu mode or quick

menu mode.

3.1.6 Quick Menu Key Functions

Press [Quick Menu] to enter a list of dierent areas

contained in the Quick Menu.

Select Q1 My Personal Menu to show the selected personal

parameters. These parameters are selected in

parameter 0-25 My Personal Menu. Up to 50 dierent

parameters can be added in this menu.

130BC916.10

Q1 My Personal Menu

Q2 Quick Setup

Q4 Smart Setup

Q5 Changes Made

0RPM 0.00A 1(1)

Quick Menus

Illustration 3.13 Quick Menus

Select Q2 Quick Setup to go through a selection of

parameters to get the motor running almost optimally. The

default settings for the other parameters consider the

required control functions and the conguration of signal

inputs/outputs (control terminals).

The parameter selection is eected with the navigation

keys. The parameters in Table 3.2 are accessible.

Parameter Setting

Parameter 0-01 Language

Parameter 1-20 Motor Power [kW] [kW]

Parameter 1-22 Motor Voltage [V]

Parameter 1-23 Motor Frequency [Hz]

Parameter 1-24 Motor Current [A]

Parameter 1-25 Motor Nominal Speed [RPM]

Parameter 3-02 Minimum Reference [RPM]

Table 3.2 Selection of Parameter

1) If terminal 27 is set to [0] No function, no connection to +24 V on

terminal 27 is necessary.

Select Changes made to get information about:

•

The last 10 changes. Use the [

▲

] [

▼

] navigation

keys to scroll between the last 10 changed

parameters.

•

The changes made since default setting.

Select Loggings to get information about the shown line

readouts. The information is shown as graphs.

Only parameters selected in parameter 0-20 Display Line 1.1

Small and parameter 0-24 Display Line 3 Large can be

viewed. It is possible to store up to 120 samples in the

memory for later reference.

Programming Programming Guide

3 3

3.1.7 Initial Commissioning

The easiest way of carrying out the initial commissioning is by pressing [Quick Menu] and following the quick set-up

procedure using LCP 102 (read Table 3.3 from left to right). The example applies to open-loop applications.

Press

Quick

Menu

Q2 Quick Menu.

OK

Parameter 0-01 Language

OK

Set language.

Parameter 1-20 Motor Power [kW]

OK

Set motor nameplate power.

Parameter 1-22 Motor Voltage

OK

Set nameplate voltage.

Parameter 1-23 Motor Frequency

OK

Set nameplate frequency.

Parameter 1-24 Motor Current

OK

Set nameplate current.

Parameter 1-25 Motor Nominal Speed

OK

Set nameplate speed in RPM.

Parameter 5-12 Terminal 27 Digital

Input

OK

If terminal default is [2] Coast

inverse, it is possible to change

this setting to [0] No function.

No connection to terminal 27 is

then needed for running AMA.

Parameter 1-29 Automatic Motor

Adaptation (AMA)

OK

Set desired AMA function.

Enable complete AMA is

recommended.

Parameter 3-02 Minimum Reference

OK

Set the minimum speed of the

motor shaft.

Parameter 3-03 Maximum Reference

OK

Set the maximum speed of the

motor shaft.

Parameter 3-41 Ramp 1 Ramp Up Time

OK

Set the ramp-up time with

reference to synchronous motor

speed, n

s

.

Parameter 3-42 Ramp 1 Ramp Down

Time

OK

Set the ramp-down time with

reference to synchronous motor

speed, n

s

.

Parameter 3-13 Reference Site

OK

Set the site from where the

reference must work.

Table 3.3 Quick Set-up Procedure

Programming VLT® AutomationDrive FC 361

33

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Danfoss VLT AutomationDrive FC 361, VLT® AutomationDriveFC361,90–315kW,J8–J9 Programming Guide

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