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ARCTIC SILVER 90CW Upright Bike
Customer Support Services
PARTS MANUAL revised 29 Apr 2008
2
ARCTIC SILVER 90CW 90CW-0XXX-01
REFERENCES S/N CCI100000 and UP
OPERATION MANUAL M051-00K63-A068
ACCESSORY TRAY GK63-00002-0004
HARDWARE BAG GK63-00002-0044
POLAR UPGRADE KIT GK63-00002-0002
TOUCH UP PAINT:
SPRAY CAN
.5 OZ BOTTLE
.33 OZ PEN
0017-00008-0204
0017-00008-0205
0017-00008-0206
COAX CABLE AK32-00020-0002
ER READY BRACKET ASSEMBLY
ASSEMBLY CONSISTS OF:
1) POWER CABLE
2) ER READY BRACKET
3) F TYPE CONNECTOR
AK63-00215-0000
AK32-00078-0001
0K63-01329-0000
0017-00021-2846
SERVICE MANUAL M051-00K63-A009
NOTE: ADDING THE BOLT ON LCD SCREEN TO THE
90CW-0XXX-01 MAKES THE UNIT A 90CER-0XXX-02.
3
ARCTIC SILVER 90CW 90CW-0XXX-01
CONTENTS S/N CCI100000 and UP
Page
CONSOLE COMPONENTS ..............................................................................................4
CONSOLE MOUNTING SCREWS AND POLAR COVERS..………………………………..5
ALTERNATOR W/PULLEY ..............................................................................................6
CRANKSHAFT AND BEARING ASSEMBLY...................................................................7
INTERMEDIATE SHAFT AND BEARING ASSEMBLY....................................................8
SEAT LATCH ASSEMBLY...............................................................................................9
SEAT POST ASSEMBLY .................................................................................................10
SEAT POST SHROUDS………………………………………………………………………….11
IDLER BRACKET ASSEMBLY.........................................................................................12
CONSOLE SUPPORT ASSEMBLY..................................................................................13
LEFT SIDE SHROUD AND CRANKARM.........................................................................14
RIGHT SIDE SHROUD AND CRANKARM…………………………………………………….15
PCB MOUNTING BRACKET ASSEMBLY…………….………………………………………16
FRONT WHEELS………………………………………………………………………………….17
RESISTOR ASSEMBLY…….……………………………………………………………………18
HANDLEBAR ASSEMBLY………………..……………………………………………………..19
BELTS…………………….………………………………………………………………………...20
CABLES…………………………………………………………………………………………….21
4
ARCTIC SILVER 90CW 90CW-0XXX-01
Console Components S/N CCI100000 and UP
Console Assembly Bezel W/Overlay Assy.
AK63-00162-0001 Eng Met AK63-00167-0001 Eng Met
AK63-00162-0003 Ger Met AK63-00167-0003 Ger Met
AK63-00162-0004 Spn Met AK63-00167-0004 Spn Met
AK63-00162-0006 Jap Met AK63-00167-0006 Jap Met
AK63-00162-0007 Frn Met AK63-00167-0007 Frn Met
AK63-00162-0008 Itl Met AK63-00167-0008 Itl Met
AK63-00162-0009 Dut Met AK63-00167-0009 Dut Met
AK63-00162-0010 Por Met AK63-00167-0010 Por Met
Console Board - Upper
A084-92220-A006
Console Case Assembly
AK63-00121-0001
Case
0K63-01028-0001
Decal
0K63-01277-0000
Battery Door
0K63-01029-0001
Phillips Pan Screws(13)
0017-00101-1650
Phillips Pan Screws(13)
0017-00101-1650
9V Battery
0017-00003-0757
Overlay Bezel
5
ARCTIC SILVER 90CW 90CW-0XXX-01
Console Screws & Polar Covers S/N CCI100000 and UP
Console Assembly
Upper Cover
0K63-01145-0001
Lower Cover
0K63-01146-0001
Cover Screws(4)
0017-00101-1744
Console
Mounting Screws(4)
0017-00101-1744
4-inch Gasket
0K63-01007-0004
Leg Leveler
AK61-00035-0000
Rear Stabilizer
0K63-01219-0001
6
ARCTIC SILVER 90CW 90CW-0XXX-01
Alternator w/Pulley - AK63-00093-0000 S/N CCI100000 and UP
Alternator Pulley
0K61-02500-0001
Alternator
0017-00009-0841
Locking Nut
0017-00103-0117
Washer
0017-00104-004
4
Bolt
0017-00101-0956
Brushes
0017-00009-0895
7
ARCTIC SILVER 90CW 90CW-0XXX-01
Crankshaft and Bearing Assembly S/N CCI100000 and UP
*Small Thrust Washer(2)
0K63-01129-0000
*Needle Bearing(2)
0K63-01128-0000
*Large Thrust Washer(2)
0K63-01129-0001
*Small Snap Ring(2)
0017-00100-0241
*Bowed Retainer Ring(2)
0017-00100-0243
Washer(2)
0017-00104-0409
Bolt(2)
0017-00101-1705
Flywheel Screws(3)
0017-00101-1715
Washers(3)
0017-00104-0458
Pulley Assemlby
AK63-00051-0000
Pully
0K63-01018-0000
Crank Arm Hub
0K63-01095-0001
*Crank Shaft
0K63-01012-0000
*Crank Shaft & Bearing Kit
GK63-00002-0077
Crank Arm Hub(2)
0K63-01095-0001
8
ARCTIC SILVER 90CW 90CW-0XXX-01
Intermediate Shaft & Bearing Assembly S/N CCI100000 and UP
Intermediate
Bearings (2, not
available
separately)
Spacer (not
available
separately)
Intermediate Pulley
(not available separately)
Retaining Ring
0017-00100-0242
Delrin Washers (2)
0017-00104-0455
Clutch Assembl
y
AK63-00026-0000
(not included in kit)
Intermediate Shaft and
Bearing Assembly Kit
GK63-00002-0007
Magne
t
118E-00001-0124
(not included in kit)
9
ARCTIC SILVER 90CW 90CW-0XXX-01
Seat Latch Assembly - AK63-00043-0001 S/N CCI100000 and UP
Set Screws (2)
0017-00101-0333
NYLINER
0017-00042-1129
Latch Spring
0K63-01117-0000
Latch Bracket
0K63-01064-0000
E-Ring
0017-00100-0050
NYLINER
0017-00042-1129
Latch Rack
0K63-01061-0000
Link Shaft Assy.
AK63-00113-0001
10
ARCTIC SILVER 90CW 90CW-0XXX-01
Seat Post Assembly. – AK63-00232-0003 S/N CCI100000 and UP
Standard Seat Assy.
AK63-00229-0004
Lock Washer(4)
0017-00104-0064
Hex Bolt(4)
0017-00101-1121
Extrusion
Guide Cap
0K63-01044-0000
Seat Post Assembly
AK63-00099-0001
Spring Support Bracket
0K63-01210-0000
Guide Base
0K63-01045-0000
Polylastomer Bumper
0017-00042-1131
Pan Screws(3)
0017-00101-1614
Seat Adjustment Rack
0K63-01049-0001
Screw
0017-00101-1750
Seat Post Decal
0K63-01310-0000
11
ARCTIC SILVER 90CW 90CW-0XXX-01
Seat Post Shrouds S/N CCI100000 and UP
Left Seat Post Shroud
0K63-01092-0010
Right Seat Post Shroud
0K63-01092-0009
Screw
0017-00101-1741
12
ARCTIC SILVER 90CW 90CW-0XXX-01
Idler Bracket Assembly.- AK63-00021-0000 S/N CCI100000 and UP
Idler Bracket
0K63-01050-0000
Idler w/Bearing
A
K63-00008-0000
Lock Nut
0017-00103-0218
13
ARCTIC SILVER 90CW 90CW-0XXX-01
Console Support Assembly S/N CCI100000 and UP
Console Support
Weldment Assy
AK63-00089-0002
End Cap
0K63-01320-0000
Support Screws(4)
0017-00101-1755
Pan Screws(4)
0017-00101-1753
Handlebar Cover-RT
0k63-01191-0003
I-Beam Joint
0K63-01178-0001
Handlebar Cover-LT
0k63-01191-0004
14
ARCTIC SILVER 90CW 90CW-0XXX-01
Left Side Shroud and Crankarm S/N CCI100000 and UP
Crank Arm Screws(3)
0017-00101-1855
Shroud Screws(3)
0017-00101-1741
Left Side Shroud
AK63-00178-0002
Shroud Plug
0K63-01084-0001
Left Pedal
AK63-00123-0004
Left Pedal Strap
0K63-01237-0004
Crank Arm, LT
0K39-01042-0008
Decal
0K63-01316-0000
15
ARCTIC SILVER 90CW 90CW-0XXX-01
Right Side Shroud and Crankarm S/N CCI100000 and UP
Crank Arm Screws(3)
0017-00101-1855
Right Side
Shroud Screws(8)
0017-00101-1741
Right Side Shroud
AK63-00178-0001
Right Pedal
AK63-00123-0003
Right Pedal Strap
0K63-01237-0003
Crank Arm, RT
0K39-01042-0007
Decal
0K63-01316-0000
16
ARCTIC SILVER 90CW 90CW-0XXX-01
PCB Mounting Bracket Assembly S/N CCI100000 and UP
Mounting Bracket
0K63-01211-0001
Plastic Grommet(4)
0017-00042-0821
Power Control Board
B084-92064-A000
Phillips Screw(4)
0017-00101-0832
17
ARCTIC SILVER 90CW 90CW-0XXX-01
Front Wheels – AK63-00017-0001 S/N CCI100000 and UP
Wheel/Bearing Assembly
A
K63-00016-0001
Wheel Screw
0017-00101-1747
Flat Washer
0K63-01041-0000
Pan Screw(2)
0017-00101-1747
Wheel Insert
0K63-01039-0000
18
ARCTIC SILVER 90CW 90CW-0XXX-01
Resistor Assembly – AK63-00114-0000 S/N CCI100000 and UP
Resistor Bracket(2)
0K63-01165-0000
Resistor Mounting Rod
0K63-01166-0000
Resistor
.5 OHM 240 Watt
100E-00002-0084
Nut(3)
0017-00103-0081
Retainer
0K63-01215-0000
Pan Screw (2)
0017-00101-1282
19
ARCTIC SILVER 90CW 90CW-0XXX-01
Handlebar Assembly – AK63-00101-0001 S/N CCI100000 and UP
Handlebar
A
K63-00084-0000
Dipped Grip
0K63-01177-0002
20
ARCTIC SILVER 90CW 90CW-0XXX-01
Belts S/N CCI100000 and UP
Alternator Belt
0K63-01065-0000
Intermediate Belt
0K63-01066-0001
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