Arctic Silver 95RW Recumbent Bike
Customer Support Services
PARTS MANUAL rev 11 Jul 2008
2
ARCTIC SILVER 95RW 95RW-0XXX-02
REFERENCES S/N CCW100000 and UP
POWER OPTION KIT 120V GK39-00002-0002
POWER OPTION KIT 240/50 UK GK39-00002-0004
POWER OPTION KIT 240V AUSTRALIA GK39-00002-0005
POWER OPTION KIT 230/50 CON GK39-00002-0006
OPERATION MANUAL M051-00K39-A016
ER READY BRACKET ASSEMBLY
ASSEMBLY CONSISTS OF:
1) POWER CABLE
2) CABLE INPUT BRACKET
3) F TYPE CONNECTOR
4) COAX CABLE
AK39-00093-0000
AK32-00078-0001
0K39-01087-0000
0017-00021-2846
AK32-00020-0001
HARDWARE BAG GK39-00002-0008
TOUCH UP PAINT:
SPRAY CAN
.5 OZ BOTTLE W/APPLICATOR
.33 OZ PEN
0017-00008-0204
0017-00008-0205
0017-00008-0206
SERVICE MANUAL M051-00K39-A012
NOTE: ADDING THE BOLT ON LCD SCREEN TO THE
95RW-0XXX-02 MAKES THE UNIT A 95RER-0XXX-02.
3
ARCTIC SILVER 95RW 95RW-0XXX-02
CONTENTS S/N CCW100000 and UP
Page
CONSOLE COMPONENTS ..............................................................................................4
CONSOLE SUPPORT ASSEMBLY..................................................................................5
SHROUDS, END CAP, CRANKARMS AND PEDALS.....................................................6
BELTS AND 6V BATTERY...............................................................................................7
RESISTOR ASSEMBLY ...................................................................................................8
POWER CONTROL BOARD ............................................................................................9
ALTERNATOR W/PULLEY ..............................................................................................10
CRANKSHAFT AND BEARING ASSEMBLY...................................................................11
INTERMEDIATE SHAFT AND BEARING ASSEMBLY....................................................12
IDLER BRACKET ASSEMBLY.........................................................................................13
SEAT ASSEMBLY…………….………………………………………………………………….14
SEAT BOTTOM ASSEMBLY..………………………………………………………………..…15
SEAT FRAME ASSEMBLY….………………………………………………………………….16
SEAT PADS AND ACCESSORY TRAY.………………………………………………………17
EXTRUSION ASSEMBLY..………………………………………………………………………18
SEAT LOCKING ASSEMBLY…………………………………………………………………...19
WHEEL AND LEVELER…………………………………………………………………………..20
CABLES…………………………………………………………………………………………….21
4
ARCTIC SILVER 95RW 95RW-0XXX-02
Console Components S/N CCW100000 and UP
Console Assembly Overlay/Bezel/Switch Assy.
AK39-00070-0001 Eng Met AK63-00165-0001 Eng Met
AK39-00070-0003 Ger Met AK63-00165-0003 Ger Met
AK39-00070-0004 Spn Met AK63-00165-0004 Spn Met
AK39-00070-0006 Jap Met AK63-00165-0006 Jap Met
AK39-00070-0007 Frn Met AK63-00165-0007 Frn Met
AK39-00070-0008 Itl Met AK63-00165-0008 Itl Met
AK39-00070-0009 Dut Met AK63-00165-0009 Dut Met
AK39-00070-0010 Por Met AK63-00165-0010 Por Met
Console Board - Upper
A084-92219-A011
Console Case Assembly
AK63-00121-0001
Case
0K63-01028-0001
Decal
0K63-01277-0000
Battery Door
0K63-01029-0001
Phillips Pan Screws(13)
0017-00101-1650
Double Sided tape
0K39-01044-0000
Lower PCB
B084-92222-B000
Polar Receiver
AK39-00064-0000
and cable
AK39-00063-0000
Overlay Bezel/Switch
Assembly
5
ARCTIC SILVER 95RW 95RW-0XXX-02
Console Support Assembly S/N CCW100000 and UP
10-Pin Connector
Main Wiring Cable
AK39-00005-0001
4-Pin
Heart Rate Cable
AK19-00081-0002
Console Support
AK39-00003-0002
Console Mounting
Screw(4)
0017-00101-1744
Frame Post
Frame Post Bolt(4)
0017-00101-1756
Grip(2)
0K39-01005-0001
6
ARCTIC SILVER 95RW 95RW-0XXX-02
Shrouds, End cap and Pedals S/N CCW100000 and UP
End Cap
AK39-00050-0005
Decal
0K51-01085-0001
End Cap Screws(2)
0017-00101-1614
Left Shroud
AK39-00031-0008
Decal
0K39-01066-0000
Left Pedal
AK63-00263-0004
Pedal Strap
(not shown)
0K63-01238-0004
Shroud Screws(4)
0017-00101-1741
Right Shroud
AK39-00031-0007
Decal
0K39-01066-0000
Right Pedal
AK63-00263-0003
Pedal Strap (not shown)
0K63-01238-0003
Crank Arm, RT
0K39-01042-0007
Screws(3)
0017-00101-1702
Shroud Screws(7)
0017-00101-1741
Crank Arm, LT
0K39-01042-0008
Screws(3)
0017-00101-1702
7
ARCTIC SILVER 95RW 95RW-0XXX-02
Belts and 6V Battery S/N CCW100000 and UP
Alternator Belt
0017-00009-0735
Intermediate
Pulley Belt
0K63-01066-0001
6V Battery
0017-00003-0685
Bracket
0K51-01036-0000
Mounting Screw(2)
0017-00101-0975
Screw
0017-00101-1193
Screw
0017-00101-1193
8
ARCTIC SILVER 95RW 95RW-0XXX-02
Resistor Assembly – AK39-00020-0001 S/N CCW100000 and UP
Resistor
100E-00002-0092
Power Cable
A
K39-00006-0000
Pan Screw(2)
0017-00101-1282
W
asher(2)
0017-00104-0309
Resistor Retainer
0K39-01043-0000
Hex Nut(3)
0017-00103-0081
Mounting Rod
0K63-01166-0000
Mounting Bracket
0K39-01036-0000
9
ARCTIC SILVER 95RW 95RW-0XXX-02
Power Control Board S/N CCW100000 and UP
Assembly Number - AK39-00022-0001
Bracket
0K39-01027-0000
Philip Screw(4)
0017-00101-0823
Plastic Grommet(4)
0017-00042-0821
Power Control
Board
B084-92218-D000
10
ARCTIC SILVER 95RW 95RW-0XXX-02
Alternator w/pulley Assembly S/N CCW100000 and UP
Assembly Number – AK63-00093-0000
Alternator Pulley
0K61-02500-0001
Alternator
0017-00009-0841
Locking Nut
0017-00103-0117
Washer
0017-00104-0044
Bolt
0017-00101-0956
11
ARCTIC SILVER 95RW 95RW-0XXX-02
Crank Shaft and Bearing Assembly S/N CCW100000 and UP
Flywheel Screws (3)
0017-00101-1715
Washers (3)
0017-00104-0458
Pulley Assembly
AK63-00051-0000
Pulley
0K63-01018-0000
Crank Arm Hu
b
0K63-01095-0001
*Small Thrust Washer (2)
0K63-01129-0000
*Needle Bearing (2)
0K63-01344-0000
*Large Thrust Washer (2)
0K63-01129-0001
*Small Snap Ring (2)
0017-00100-0241
*Bowed Retainer Ring (2)
0017-00100-0243
Washer (2)
0017-00104-0409
Bolt (2)
0017-00101-1705
*Crankshaft
0K63-01012-0001
*Crankshaft & Bearing Kit
GK63-00002-0077
Crank Arm Hub (2)
0K63-01095-000
1
12
ARCTIC SILVER 95RW 95RW-0XXX-02
Intermediate Shaft and Bearing Assembly S/N CCW100000 and UP
Intermediate
Bearings (2,
not available
separately)
Spacer (not
available
separately)
Intermediate Pulley
(not available separately)
Intermediate Shaft and
Bearing Assembly Kit
GK63-00002-0007
Magnet
118E-00001-0124
(not included in kit)
Retaining Ring
0017-00100-0242
Delrin Washers (2)
0017-00104-0455
Clutch Assembl
y
AK63-00026-0000
(not included in kit)
13
ARCTIC SILVER 95RW 95RW-0XXX-02
Idler Bracket Assembly S/N CCW100000 and UP
Idler Bracket Assembly – AK63-00021-0000
Idler Bracket
0K63-01050-0000
Idler Bearing
A
K63-00008-0000
Lock Nut
0017-00103-0218
14
ARCTIC SILVER 95RW 95RW-0XXX-02
Seat Assembly S/N CCW100000 and UP
End Cap(4)
0K19-01208-0001
Seat Assembly
AK51-00023-0003
Hex Bolt(4)
0017-00101-1749
Washer(8)
0017-00104-0461
Screw(4)
0017-00101-1745
Bushing Hole
0017-00042-0866
Screw(2)
0017-00101-1282
Upper Flex Cable Clamp
0K19-01221-0000
Flat-Flex Cable
AK19-00082-0001
Cable Sleeve
0K19-01230-0000
Heart Rate Electrode
AK63-00014-0003
Handle Bar w/Insert
AK39-00024-0002
Tape(2)
0K19-01222-0000
Double-sided
Foam Tape(2)
0K19-01222-0000
15
ARCTIC SILVER 95RW 95RW-0XXX-02
Seat Assembly - Bottom S/N CCW100000 and UP
Lock Assembly
AK51-00053-0001
Screw(2)
0017-00101-1748
Locking Nut(8)
0017-00103-0325
Bolt(4)
0017-00101-1743
Washer(4)
0017-00104-0462
Spacer(4)
0K51-01044-0000
Roller Assembly
AK51-00056-0001
Roller (2), LT
0K51-01034-0002
Roller Shield(4)
0K51-01059-0001
Locking Nut(4)
0017-00103-0326
Washer
0017-00104-0461
Roller (2), RT
0K51-01034-0001
Washer(4)
0017-00104-0463
16
ARCTIC SILVER 95RW 95RW-0XXX-02
Seat Frame Assembly S/N CCW100000 and UP
Pan Screw
0017-00101-1295
Split Clamp
0017-00042-0880
Push Mount
Wire Clips(2)
0017-00042-0879
Plastic Shield
0K19-01185-0001
Seat Assembly Frame
AK39-00036-0002
Screw(4)
0017-00042-1746
Washer(4)
0017-00104-0462
Front Stop Bracket
0K51-01062-0000
17
ARCTIC SILVER 95RW 95RW-0XXX-02
Seat Pads and Accessory Tray S/N CCW100000 and UP
Accessory Tray
AK39-00052-0003
Washer(4)
0017-00104-0462
Mounting Screw(4)
0017-00101-1743
Seat Back
0K51-01055-0001
Seat Bottom
0K51-01054-0001
18
ARCTIC SILVER 95RW 95RW-0XXX-02
Extrusion Assy. – AK39-00027-0005 S/N CCW100000 and UP
Extrusion Seat Assy
A
K39-00027-0005
Locking Rack
0K51-01013-0002
Decal
0K51-01039-0001
Screw
0017-00101-1750
Stop Bracket
0K51-01061-0001
Plastic Grommet
0017-00042-1055
Bolts
0017-00101-1183
Bumper
0017-00041-0654
Screws
0017-00101-1751
19
ARCTIC SILVER 95RW 95RW-0XXX-02
Locking Assy. – AK51-00053-0001 S/N CCW100000 and UP
TORX Screw
0017-00101-1742
Knob
AK51-00029-0001
Anti-Rattle Washer
0K51-01060-0001
Handle Shaft
0K51-01007-0000
Groove Pin
0017-00007-0245
Compression Spring
0K51-01012-0000
Washer
0017-00104-0421
Housing-Insert Assembly
AK51-00030-0001
Locking-Block Assembly
AK19-00147-0000
Retainer Bearing
0K51-01011-0000
E-Ring
0017-00100-0018
20
ARCTIC SILVER 95RW 95RW-0XXX-02
Wheel and Leveler S/N CCW100000 and UP
Pan Screw(2)
0017-00101-1747
Wheel Screw
0017-00101-1747
Flat Washer
0K63-01041-0000
Wheel Insert
0K63-01039-0000
Wheel Assembly
AK63-00016-0001
Lock Nut
0017-00103-0273
Leveler
0017-00009-0795
Leveler Assembly
AK61-00035-0000
Rear Stabilizer
GK39-00002-0012
End Cap
0K63-01219-0001
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