ARCTIC SILVER 95CW Upright Bike
Customer Support Services
PARTS MANUAL rev 01 May 2008
2
ARCTIC SILVER 95CW 95CW-0XXX-02
REFERENCES S/N CCR100000 and UP
OPERATION MANUAL M051-00K63-A064
HARDWARE BAG GK63-00002-0044
NETWORK C-SAFE KIT GK63-00002-0003
POWER OPTION KIT – 120V GK63-00002-0005
POWER OPTION KIT – 220/50 UK GK63-00002-0039
POWER OPTION KIT – 240V+ AUS GK63-00002-0040
POWER OPTION KIT – 220/50 GK63-00002-0041
TOUCH UP PAINT:
SPRAY CAN
.5 OZ BOTTLE W/APPLICATOR
.33 OZ PEN
0017-00008-0204
0017-00008-0205
0017-00008-0206
COAX CABLE AK32-00020-0001
ER READY BRACKET ASSEMBLY
ASEMBLY CONSISTS OF:
1) POWER CABLE
2) ER READY BRACKET
3) F TYPE CONNECTOR
AK63-00215-0000
AK32-00078-0001
0K63-01329-0000
0017-00021-2846
SERVICE MANUAL M051-00K63-A009
NOTE: ADDING THE BOLT ON LCD SCREEN TO THE
95CW-0XXX-02 MAKES THE UNIT A 95CER-0XXX-02
3
ARCTIC SILVER 95CW 95CW-0XXX-02
CONTENTS S/N CCR100000 and UP
Page
CONSOLE AND RELATED COMPONENTS....................................................................4
CONSOLE MOUNTING SCREWS AND POLAR COVERS..………………………………..5
ALTERNATOR W/PULLEY ..............................................................................................6
CRANKSHAFT AND BEARING ASSEMBLY...................................................................7
INTERMEDIATE SHAFT AND BEARING ASSEMBLY....................................................8
SEAT LATCH ASSEMBLY...............................................................................................9
SEAT POST ASSEMBLY .................................................................................................10
SEAT POST SHROUDS………………………………………………………………………….11
IDLER BRACKET ASSEMBLY.........................................................................................12
CONSOLE SUPPORT ASSEMBLY..................................................................................13
LEFT SIDE SHROUD AND CRANKARM.........................................................................14
RIGHT SIDE SHROUD AND CRANKARM…………………………………………………….15
PCB MOUNTING BRACKET ASSEMBLY…………….………………………………………16
FRONT WHEELS………………………………………………………………………………….17
RESISTOR ASSEMBLY…….……………………………………………………………………18
HANDLEBAR ASSEMBLY………………..……………………………………………………..19
BELTS…………………….………………………………………………………………………...20
CABLES…………………………………………………………………………………………….21
4
ARCTIC SILVER 95CW 95CW-0XXX-02
Console and Related Components S/N CCR100000 and UP
Console Assembly Bezel/Switch W/Overlay Assy.
AK63-00160-0001 Eng Met AK63-00165-0001 Eng Met
AK63-00160-0003 Ger Met AK63-00165-0003 Ger Met
AK63-00160-0004 Spn Met AK63-00165-0004 Spn Met
AK63-00160-0006 Jap Met AK63-00165-0006 Jap Met
AK63-00160-0007 Frn Met AK63-00165-0007 Frn Met
AK63-00160-0008 Itl Met AK63-00165-0008 Itl Met
AK63-00160-0009 Dut Met AK63-00165-0009 Dut Met
AK63-00160-0010 Por Met AK63-00165-0010 Por Met
Console Board - Upper
A084-92219-A011
Console Case Assembly
AK63-00121-0001
Case
0K63-01028-0001
Decal
0K63-01277-0000
Battery Door
0K63-01029-0001
Phillips Pan Screws(13)
0017-00101-1650
Phillips Pan Screws(13)
0017-00101-1650
Lower display PCB
B084-92222-B0000
Cable
Overlay
Bezel
5
ARCTIC SILVER 95CW 95CW-0XXX-02
Console Mtg. Screws & Polar Covers S/N CCR100000 and UP
Lower Cover
0K63-01146-0001
Cover Screws(4)
0017-00101-1744
Upper Cover
0K63-01145-0001
Polar Receiver
AK40-00045-0001
Bolts
0017-00101-1755
Accessory Tray
0K63-01030-0001
Accessory Tray Screws(4)
0017-00101-1744
Console
Mounting Screws(4)
0017-00101-1744
Leveler
AK61-00035-0000
6
ARCTIC SILVER 95CW 95CW-0XXX-02
Alternator w/Pulley-AK63-00093-0000 S/N CCR100000 and UP
Alternator Pulley
0K61-02500-0001
Alternator
0017-00009-0841
Locking Nut
0017-00103-0117
Washer
0017-00104-004
4
Bolt
0017-00101-0956
Brushes
0017-00009-0895
7
ARCTIC SILVER 95CW 95CW-0XXX-02
Crankshaft and Bearing Assembly S/N CCR100000 and UP
*Small Thrust Washer(2)
0K63-01129-0000
*Needle Bearing(2)
0K63-01344-0000
*Large Thrust Washer(2)
0K63-01129-0001
*Small Snap Ring(2)
0017-00100-0241
*Bowed Retainer Ring(2)
0017-00100-0243
Washer(2)
0017-00104-0409
Bolt(2)
0017-00101-1705
Flywheel Screws(3)
0017-00101-1715
Washers(3)
0017-00104-0458
Pulley/Hub Assembly
AK63-00051-0000
Pulley
0K63-01018-0000
Crank Arm Hub
0K63-01095-0001
*Crank Shaft
0K63-01012-0001
*Crank Shaft & Bearing Kit
GK63-00002-0077
Crank Arm Hub(2)
0K63-01095-0001
8
ARCTIC SILVER 95CW 95CW-0XXX-02
Intermediate Shaft & Bearing Assembly S/N CCR100000 and UP
Intermediate
Bearings (2, not
available
separately)
Spacer (not
available
separately)
Intermediate Pulley
(not available separately)
Retaining Ring
0017-00100-0242
Delrin Washers (2)
0017-00104-0455
Clutch Assembl
y
AK63-00026-0000
(not included in kit)
Intermediate Shaft and
Bearing Assembly Kit
GK63-00002-0007
Magne
t
118E-00001-0124
(not included in kit)
9
ARCTIC SILVER 95CW 95CW-0XXX-02
Seat Latch Assembly - AK63-00043-0001 S/N CCR100000 and UP
Set Screws (2)
0017-00101-0333
NYLINER
0017-00042-1129
Latch Spring
0K63-01117-0000
Latch Bracket
0K63-01064-0000
E-Ring
0017-00100-0050
NYLINER
0017-00042-1129
Latch Rack
0K63-01061-0000
Link Shaft Assy.
AK63-00113-0001
10
ARCTIC SILVER 95CW 95CW-0XXX-02
Seat Post Assembly – AK63-00232-0002 S/N CCR100000 and UP
Deluxe Seat Assy.
AK63-00229-0003
Lock Washer(4)
0017-00104-0064
Hex Bolt(4)
0017-00101-1121
Extrusion
Guide Cap
0K63-01044-0000
Seat Post Assembly
AK63-00099-0001
Spring Support Bracket
0K63-01210-0000
Guide Base
0K63-01045-0000
Polylastomer Bumper
0017-00042-1131
Pan Screws(3)
0017-00101-1614
Seat Adjustment Rack
0K63-01049-0001
Screw
0017-00101-1750
Seat Post Decal
0K63-01310-0000
11
ARCTIC SILVER 95CW 95CW-0XXX-02
Seat Post Shrouds S/N CCR100000 and UP
Left Seat Post Shroud
0K63-01092-0010
Right Seat Post Shroud
0K63-01092-0009
Screw
0017-00101-1741
12
ARCTIC SILVER 95CW 95CW-0XXX-02
Idler Bracket Assembly - AK63-00021-0000 S/N CCR100000 and UP
Idler Bracket
0K63-01050-0000
Idler w/Bearing
AK63-00008-0000
Lock Nut
0017-00103-0218
13
ARCTIC SILVER 95CW 95CW-0XXX-02
Console Support Assembly S/N CCR100000 and UP
Console Cable
AK63-00037-0002
HR Electrode Cable
AK63-00069-0000
Console Support
Weldment Assy
AK63-00089-0002
End Cap
0K63-01320-0000
Support Screws(4)
0017-00101-1755
Pan Screws(4)
0017-00101-1753
Handlebar Cover-RT
0k63-01192-0003
I-Beam Joint
0K63-01178-0002
Handlebar Cover-LT
0k63-01192-000
4
Polar Bracket
0K63-01113-0000
Nut(2)
0017-00103-0318
Cable Assy: Jack/Hr
AK36-00021-0003
14
ARCTIC SILVER 95CW 95CW-0XXX-02
Left Side Shroud and Crankarm S/N CCR100000 and UP
Crank Arm Screws(3)
0017-00101-1855
Shroud Screws(3)
0017-00101-1741
Left Side Shroud
AK63-00176-0002
Shroud Plug
0K63-01084-0001
Left Pedal
AK63-00124-0004
Left Pedal Strap
0K63-01238-0004
Crank Arm, LT
0K39-01042-0008
Decal
0K63-01312-0000
15
ARCTIC SILVER 95CW 95CW-0XXX-02
Right Side Shroud and Crankarm S/N CCR100000 and UP
Crank Arm Screws(3)
0017-00101-1855
Right Side
Shroud Screws(8)
0017-00101-1741
Right Side Shroud
AK63-00176-0001
Right Pedal
AK63-00124-0003
Right Pedal Strap
0K63-01238-0003
Crank Arm, RT
0K39-01042-0007
Decal
0K63-01312-0000
16
ARCTIC SILVER 95CW 95CW-0XXX-02
PCB Mounting Bracket Assembly S/N CCR100000 and UP
Assembly Number – AK63-00049-0000
Plastic Grommet(4)
0017-00042-0821
Battery - 6V
0017-00003-0685
Battery Screws(2)
0017-00101-0975
Positive
Terminal
Battery Mounting
Bracket
0K63-01211-0000
Pan Screws(4)
0017-00101-0823
PCB Circuit Board
B084-92218-D000
17
ARCTIC SILVER 95CW 95CW-0XXX-02
Front Wheels – AK63-00017-0001 S/N CCR100000 and UP
Wheel/Bearing Assembly
A
K63-00016-0001
Wheel Screw
0017-00101-1747
Flat Washer
0K63-01041-0000
Pan Screw(2)
0017-00101-1747
Wheel Insert
0K63-01039-0000
18
ARCTIC SILVER 95CW 95CW-0XXX-02
Resistor Assembly- AK63-00047-0001 S/N CCR100000 and UP
Resistor Bracket(2)
0K63-01165-0000
Resistor Mounting Rod
0K63-01166-0000
Resistor
.5 OHM 240 Watt
100E-00002-0092
Nut(3)
0017-00103-0081
Retainer
0K63-01215-0000
Power Control
Cable Assembly
AK63-00029-0001
Pan Screw (2)
0017-00101-1282
19
ARCTIC SILVER 95CW 95CW-0XXX-02
Handlebar Assembly - AK63-00091-0001 S/N CCR100000 and UP
Handlebar
End Cap(2)
0K63-01114-0001
Insulated Plug(4)
0K63-01167-0001
Phillips Screw(4)
0017-00101-1752
Electrode Cable
Assembly
AK63-00028-0001
Electrode
Molded Insert(4)
AK63-00014-0003
Molder Grip
Handlebar
AK63-00156-0001
20
ARCTIC SILVER 95CW 95CW-0XXX-02
Belts S/N CCR100000 and UP
Alternator Belt
0K63-01065-0000
Intermediate Belt
0K63-01066-0001
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