ADTRAN Total Access SMART 19 Installation and Maintenance

Brand: ADTRAN

Model: Total Access SMART 19

Type: Installation and Maintenance

Section 61192POLEL1-5A

Issue 1, April 2003

61192POLEL1-5A 1

Trademarks: Any brand names and product names included in this document are

trademarks, registered trademarks, or trade names of their respective holders.

CONTENTS

1. General .................................................................. 1

2. Installation............................................................. 1

3. Warranty and Customer Service ........................... 4

FIGURES

Figure 1. Polemount Dimensions .............................. 2

Figure 2. Mounting Bracket Assemble...................... 2

Figure 3. Bottom Support Bracket Assembly ........... 3

Figure 4. Polemount Guide ....................................... 3

1. GENERAL

This I&M Practice provides instructions for mounting

the Total Access SMART 19/23-Inch Polemount

Cabinet to a telephone utility pole using the ADTRAN

Polemount Kit (P/N 1192POLEL1). The kit provides

the brackets, supports, and fasteners for hoisting and

supporting the cabinet. The customer provides the

fasteners for mounting the cabinet to the utility pole.

NOTE

This installation requires adherence to all local

building codes, ordinances, and safety

precautions.

Revision History

This is the initial release of this document. Future

revisions will be explained in this paragraph.

Document Review

This document contains important pre-installation

information. Craft personnel should review the entire

document as part of installation planning.

Description

Polemount kit parts include the following components:

• Mounting bracket with included lifting detail

• Lifting detail

• Bottom support brackets (2)

• Appropriate screws and washers

• Installation and Maintenance Practice

Polemount kit installation and cabinet mounting

requires the following tools and equipment:

• 1/2-inch drill and bit set including 5/8-inch

diameter long-shank bit for polemount drilling

• Hoisting gear, 1/2-ton minimum including shackles

and cables

• Torque wrench, 0-150 in. lbs. minimum

• 3/8-inch drive socket set

• 8-inch adjustable wrench

Customer Supplied Material

Because of local variations the customer is required to

provide the following installation parts:

• 1/2-inch diameter through-bolt of required length

• Through-bolt washer and nut

• Bottom support bracket lag screws (2)

• Bottom support bracket lag screw washers (2)

2. INSTALLATION

After unpacking the kit inspect for damaged or missing

components. If damaged or missing components are

noted, file a claim with the carrier, then notify

ADTRAN. Refer to Warranty and Customer Service.

CAUTION

The cabinet assembly can weigh in excess of

270 pounds. This practice assumes that proper

safety certified lifting devices are on hand for

maneuvering and holding the cabinet safely in

position until securely mounted. Qualified

personnel should be assigned for this task.

Total Access

SMA

RT 19/23-Inch Cabinet

Polemount Kit

Installation and Maintenance Practice

2 61192POLEL1-5A

Polemount Installation

The cabinet can be mounted on either the right or left

side panel.

NOTE

Cabinet illustrations are generic representa-

tions.

The polemount support structure must bear the weight

of a fully equipped cabinet. The size and type of pole

selected must meet local requirements. See Figure 1 for

polemount clearances.

Figure 1. Polemount Dimensions

1. At the installation site remove all packaging

material enclosing the cabinet.

2. The cabinet is bolted to two boards running across

the shipping pallet. Remove the screws securing

the two boards to the pallet.

3. Attach lifting details. Screwed into each side of the

cabinet is a group of three bolts and washers for

cabinet mounting. Remove these for reuse.

NOTE

Observe that one of the lifting details is also the

mounting bracket. Ensure the mounting

bracket is attached to the side of the cabinet

designated to be against the utility pole.

4. Following the illustration in Figure 2, attach the

lifting details to each side of the cabinet using the

bolt and washer groups. Ensure the sealing washers

are placed between the cabinet and the lifting

details. Tighten bolts to 110-130 in-lbs.

Figure 2. Mounting Bracket Assemble

WARNING

Exercise caution and observe all safety

measures when lifting the cabinet out of the

shipping package and during installation. Do

not disconnect lifting gear until the cabinet is

fully secured and all mounting brackets and

support fasteners are tightened.

5. Using appropriately sized and tested hoisting gear,

attach a hoist cable to the two lifting details and lift

the cabinet free of the shipping pallet.

6. Remove hardware securing the pallet to the

cabinet.

CAUTION

Do not reuse shipping hardware. It is not

designed for cabinet mounting.

7. Identify which side of the cabinet will be mounted

to the pole and on that side attach (finger tight) the

slotted end of the two bottom support brackets.

Ensure the short end will point down after the

cabinet is upright and that the sealing washers are

against the bottom of the cabinet. See Figure 3.

Ensure a flat washer is on both sides of the support

bracket.

/2 in.

overall with

doors open

33 in. top to bottom

brackets included.

Mounting Bracket shown,

Lifting Detail similar.

Safety Lanyard Anchor Point

(Post Installation)

sealing washer

flat washer

split washer

bolt

Bolt torque:

110-130 in-lbs

61192POLEL1-5A 3

Figure 3. Bottom Support Bracket Assembly

8. After determining the appropriate upper mounting

height of the cabinet, drill a 5/8-inch hole through

the pole for the top mounting bracket. The 1/2-inch

diameter through-bolt, nut, and washer are

customer supplied.

9. Insert the bolt through the pole then install the

washer and nut. Tighten the nut leaving the bolt

head approximately 2-inches from the pole.

10. Hoist and maneuver the cabinet so as to fit the bolt

head through the key-slot opening on the bracket.

See Figure 4.

Figure 4. Polemount Guide

11. When the cabinet is hanging on the bolt slot, the

nut on the other end can be tightened to snug the

bolt head to the mounting bracket. Do not torque at

this time.

12. Ensuring the cabinet is secure to the pole, relieve

tension on the hoist device but do not remove. This

allows positioning of the cabinet.

13. At the bottom of the cabinet insert a temporary

spacer between the cabinet and the pole so the

cabinet hangs plumb. The space between the

cabinet and pole should be the same from top to

bottom.

14. At the bottom of the cabinet, position and angle the

support brackets so the short ends are flush against

the pole. Ensure the cabinet is plumb then tighten

the bottom bolts (100-110 in.-lbs.) securing the

brackets to the cabinet.

15. Using an appropriate drill and bit, drill two pilot

holes for the bottom bracket lag screws.

16. With two 3/8-inch x 2-1/2-inch lag screws and

washers, attach the bottom support brackets to the

pole.

CAUTION

If bottom support bracket adjustment is

required, loosen the bottom support bracket

bolts before adjusting the cabinet. Failure to

loosen bolts will cause damage to the sealing

washers.

17. Tighten all fasteners to the proper torque. Remove

lifting gear from the cabinet.

18. If the unused lifting detail is to be removed, replace

the fasteners removed in step 3 ensuring the sealing

washer is installed next to the cabinet.

NOTE

All unused threaded openings in the cabinet

must have the designated fasteners inserted

and tightened to ensure an environmental seal.

Safety Lanyard Anchor

After the cabinet is secured to the pole and lifting

devices removed, the hoisting flange on the mounting

bracket serves as an anchor point for a personnel safety

lanyard. See Figure 2.

*1/2-in. Through bolt

*1/2-in. Nut

*1/2-in. Washer

Pole Mount

Bracket

Pole Support

Brackets (2)

*3/8-in. x 2-1/2-in. Lag Screws (2)

*Customer furnished hardware

4 61192POLEL1-5A

3. WARRANTY AND CUSTOMER SERVICE

ADTRAN will replace or repair this product within the

warranty period if it does not meet its published specifi-

cations or fails while in service. Warranty information

can be found at www.adtran.com/warranty

U.S. and Canada customers can also receive a copy of

the warranty via ADTRAN’s toll-free faxback server at

877-457-5007.

• Request document 414 for the U.S. and Canada

Carrier Networks Equipment Warranty.

• Request document 901 for the U.S. and Canada

Enterprise Networks Equipment Warranty.

Refer to the following subsections for sales, support,

CAPS requests, or further information.

ADTRAN Sales

Pricing/Availability:

800-827-0807

ADTRAN Technical Support

Pre-Sales Applications/Post-Sales Technical Assistance:

800-726-8663

Standard hours: Monday - Friday, 7 a.m. - 7 p.m. CST

Emergency hours: 7 days/week, 24 hours/day

ADTRAN Repair/CAPS

Return for Repair/Upgrade:

(256) 963-8722

Repair and Return Address

Contact Customer and Product Service (CAPS) prior to

returning equipment to ADTRAN.

ADTRAN, Inc.

CAPS Department

901 Explorer Boulevard

Huntsville, Alabama 35806-2807

ADTRAN Total Access SMART 19 Installation and Maintenance

ADTRAN Total Access SMART 19 Installation and Maintenance

ADTRAN Total Access SMART 19 Installation and Maintenance

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