Z Master Professional 6000 Series Riding Mower,

Toro Z Master Professional 6000 Series Riding Mower, User manual

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FormNo.3435-847RevB
ZMaster
®
Professional6000
SeriesRidingMower
with122cm,132cm,or152cmTURBO
FORCE
®
Mower
ModelNo.72902TE—SerialNo.400000000andUp
ModelNo.72919TE—SerialNo.400000000andUp
ModelNo.72925TE—SerialNo.400000000andUp
ModelNo.72942TE—SerialNo.400000000andUp
ModelNo.72969TE—SerialNo.400000000andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3435-847*B
ThisproductcomplieswithallrelevantEuropean
directives;fordetails,pleaseseetheseparateproduct
specicDeclarationofConformity(DOC)sheet.
Pleaserefertotheenginemanufacturer’sinformation
includedwiththemachine.
GrossorNetTorque:Thegrossornettorque
ofthisenginewaslaboratoryratedbytheengine
manufacturerinaccordancewiththeSocietyof
AutomotiveEngineers(SAE)J1940orJ2723.As
conguredtomeetsafety,emission,andoperating
requirements,theactualenginetorqueonthisclass
ofmowerwillbesignicantlylower.Pleasereferto
theenginemanufacturer’sinformationincludedwith
themachine.
Introduction
Thisrotary-blade,ridinglawnmowerisintendedtobe
usedbyprofessional,hiredoperators.Itisdesigned
primarilyforcuttinggrassonwell-maintainedlawns
onresidentialorcommercialproperties.Usingthis
productforpurposesotherthanitsintendedusecould
provedangeroustoyouandbystanders.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
Visitwww.Toro.comforproductsafetyandoperation
trainingmaterials,accessoryinformation,helpnding
adealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineT oroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
Important:Withyourmobiledevice,youcan
scantheQRcodeontheserialnumberdecal(if
equipped)toaccesswarranty,parts,andother
productinformation.
g233771
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
Contents
Safety.......................................................................4
SafetyAlertSymbol............................................4
GeneralSafety...................................................4
SlopeIndicator...................................................5
SafetyandInstructionalDecals..........................6
ProductOverview...................................................15
Controls...........................................................15
Specications..................................................17
MachineswithSideDischarge..........................17
MachineswithRearDischarge.........................18
Attachments/Accessories.................................18
BeforeOperation.................................................18
BeforeOperationSafety...................................18
AddingFuel......................................................20
PerformingDailyMaintenance..........................20
BreakinginaNewMachine..............................21
UsingtheRollover-ProtectionSystem
(ROPS).........................................................21
UsingtheSafety-InterlockSystem....................22
PositioningtheSeat..........................................23
UnlatchingtheSeat..........................................23
ChangingtheSeatSuspension.........................23
©2020—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
AdjustingtheRear-ShockAssemblies..............24
DuringOperation.................................................25
DuringOperationSafety...................................25
EnteringtheOperator’sPosition.......................27
OperatingtheParkingBrake.............................27
OperatingtheMowerBlade-ControlSwitch
(PTO)............................................................28
OperatingtheThrottle.......................................28
StartingtheEngine...........................................29
ShuttingOfftheEngine.....................................29
UsingtheMotion-ControlLevers.......................30
DrivingtheMachine..........................................30
UsingtheSideDischarge.................................31
AdjustingtheHeightofCut...............................31
AdjustingtheAnti-ScalpRollers........................32
AdjustingtheSkid(s).........................................34
AdjustingtheFlowBafeKnob.........................34
PositioningtheFlowBafe................................35
OperatingTips.................................................36
AfterOperation....................................................37
AfterOperationSafety......................................37
UsingtheFuel-ShutoffValve.............................37
UsingtheDrive-Wheel-ReleaseValves............37
TransportingtheMachine.................................38
Maintenance...........................................................40
MaintenanceSafety..........................................40
RecommendedMaintenanceSchedule(s)...........41
Pre-MaintenanceProcedures..............................42
UsingtheZStand
TM
..........................................42
ReleasingtheMower-DeckCurtain..................43
RemovingtheSheet-MetalGuard.....................44
Lubrication..........................................................44
GreasingtheMachine.......................................44
LubricatingtheMowerDeck-LiftPivots.............44
GreasingtheMowerDeck................................45
GreasingtheCasterPivots...............................46
GreasingtheCaster-WheelHubs.....................46
EngineMaintenance...........................................47
EngineSafety...................................................47
ServicingtheAirCleaner..................................47
ServicingtheEngineOil....................................48
ServicingtheSparkPlug(s)..............................51
CheckingtheSparkArrester.............................52
FuelSystemMaintenance...................................52
ReplacingtheFuelFilter...................................52
ServicingtheFuelT ank.....................................53
ElectricalSystemMaintenance...........................53
ElectricalSystemSafety...................................53
ServicingtheBattery.........................................53
ServicingtheFuses..........................................55
DriveSystemMaintenance..................................56
CheckingtheSeatBelt.....................................56
CheckingtheRoll-BarKnobs............................56
AdjustingtheTracking......................................57
CheckingtheTirePressure...............................57
CheckingtheWheelLugNuts...........................57
CheckingtheWheel-HubSlottedNut................58
AdjustingtheCaster-PivotBearing...................58
RemovingtheClutchShim...............................58
CoolingSystemMaintenance..............................60
CleaningtheEngineScreenandEngine-Oil
Cooler...........................................................60
CleaningtheEngine-CoolingFinsand
Shrouds........................................................61
CheckingandCleaningtheHydraulic-Unit
Shrouds........................................................61
BrakeMaintenance.............................................62
AdjustingtheParkingBrake..............................62
BeltMaintenance................................................63
InspectingtheBelts..........................................63
ReplacingtheMowerBeltforSide-Discharge
MowerDecks................................................63
ReplacingtheMowerBeltforRear-Discharge
MowerDecks................................................64
ReplacingtheHydraulicPump-Drive
Belt................................................................65
ControlsSystemMaintenance.............................66
AdjustingtheControl-HandlePosition..............66
AdjustingtheMotion-ControlLinkage...............67
AdjustingtheMotion-ControlDamper...............68
AdjustingtheMotion-ControlNeutral-Lock
Pivot..............................................................68
HydraulicSystemMaintenance...........................69
HydraulicSystemSafety...................................69
Hydraulic-FluidSpecications..........................69
CheckingtheHydraulicFluid............................69
ChangingtheHydraulicFluidand
Filters............................................................70
MowerDeckMaintenance....................................71
BladeSafety.....................................................71
ServicingtheCuttingBlades.............................71
LevelingtheMowerDeck..................................74
RemovingtheMowerDeck...............................76
ReplacingtheGrassDeector..........................78
Cleaning..............................................................79
CleaningundertheMowerDeck.......................79
CleaningtheSuspensionSystem.....................79
DisposingofWaste...........................................79
Storage...................................................................80
StorageSafety..................................................80
CleaningandStorage.......................................80
Troubleshooting......................................................81
Schematics.............................................................83
3
Safety
Thismachinehasbeendesignedinaccordancewith
ENISO5395:2013.
SafetyAlertSymbol
ThisSafetyAlertSymbol(Figure2)isusedbothin
thismanualandonthemachinetoidentifyimportant
safetymessageswhichmustbefollowedtoavoid
accidents.
Thissymbolmeans:ATTENTION!BECOMEALERT!
YOURSAFETYISINVOLVED!
g000502
Figure2
SafetyAlertSymbol
Thesafetyalertsymbolappearsaboveinformation
whichalertsyoutounsafeactionsorsituationsand
willbefollowedbythewordDANGER,WARNING,or
CAUTION.
DANGER:Indicatesanimminentlyhazardous
situationwhich,ifnotavoided,Willresultindeathor
seriousinjury.
WARNING:Indicatesapotentiallyhazardoussituation
which,ifnotavoided,Couldresultindeathorserious
injury.
CAUTION:Indicatesapotentiallyhazardoussituation
which,ifnotavoided,Mayresultinminorormoderate
injury.
Thismanualusestwootherwordstohighlight
information.Importantcallsattentiontospecial
mechanicalinformationandNoteemphasizesgeneral
informationworthyofspecialattention.
GeneralSafety
Thismachineiscapableofamputatinghandsandfeet
andofthrowingobjects.Torodesignedandtested
thislawnmowertoofferreasonablysafeservice;
however,failuretocomplywithsafetyinstructions
mayresultininjuryordeath.
Read,understand,andfollowallinstructionsand
warningsintheOperatorsManualandother
trainingmaterial,onthemachine,engine,and
attachments.Alloperatorsandmechanicsshould
betrained.Iftheoperator(s)ormechanic(s)can
notreadthismanual,itistheownersresponsibility
toexplainthismaterialtothem;otherlanguages
maybeavailableonourwebsite.
Onlyallowtrained,responsible,andphysically
capableoperatorsthatarefamiliarwiththesafe
operation,operatorcontrols,andsafetysignsand
instructionstooperatethemachine.Neverlet
childrenoruntrainedpeopleoperateorservicethe
equipment.Localregulationsmayrestricttheage
oftheoperator.
Alwayskeeptherollbarinthefullyraisedand
lockedpositionandusetheseatbelt.
Donotoperatethemachineneardrop-offs,
ditches,embankments,water,orotherhazards,or
onslopesgreaterthan15degrees.
Donotputyourhandsorfeetnearmoving
componentsofthemachine.
Neveroperatethemachinewithdamagedguards,
shields,orcovers.Alwayshavesafetyshields,
guards,switchesandotherdevicesinplaceandin
properworkingcondition.
Stopthemachine,shutofftheengine,andremove
thekeybeforeservicing,fueling,orunclogging
themachine.
4
SlopeIndicator
g011841
Figure3
Youmaycopythispageforpersonaluse.
1.Themaximumslopeyoucanoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslopeof
hillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline
tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge
5
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decalbatterysymbols
BatterySymbols
Someorallofthesesymbolsareonyourbattery.
1.Explosionhazard6.Keepbystandersaway
fromthebattery.
2.Nore,opename,or
smoking
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries.
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection.9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard
decaloemmarkt
Manufacturer'sMark
1.Thismarkindicatesthatthebladeisidentiedasapart
fromtheoriginalmachinemanufacturer.
decal58-6520
58-6520
1.Grease
decal99-8936
99-8936
1.Machinespeed4.Neutral
2.Fast5.Reverse
3.Slow
decal106-2655
106-2655
1.Warning—donottouchorapproachmovingbelts;remove
thekeyandreadtheinstructionsbeforeservicingor
performingmaintenance.
decal106-5517
106-5517
1.Warning—donottouchthehotsurface.
6
decal107-3069
107-3069
1.Warning–thereisnorolloverprotectionwhentherollbaris
down.
2.Toavoidinjuryordeathfromarolloveraccident,keepthe
rollbarintheraisedandlockedpositionandweartheseat
belt.Lowertherollbaronlywhenabsolutelynecessary;do
notweartheseatbeltwhentherollbarisdown.
3.ReadtheOperator'sManual;driveslowlyandcarefully.
decal107-3969
107-3969
1.Warning—readtheOperator'sManual.
2.Crushinghazard,mower—engagetheparkingbrake,shut
offtheengine,andremovethekeybeforeworkingunder
themower.
decal109-6036
109-6036
RearDischargeMachinesOnly
1.ReadtheOperatorsManual.
2.Removethekeyandreadtheinstructionsbeforeservicing
orperformingmaintenance.
3.Heightofcut
decal110-2067
110-2067
decal112-9028
112-9028
1.Warning—stayawayfrommovingparts;keepallguards
andshieldsinplace.
decal114-4466
114-4466
1.Main,25A
3.Charge,25A
2.PTO,10A
4.Auxiliary,15A
7
decal114-4470
114–4470
1.ReadtheOperator's
Manual.
3.Locked
2.Heightofcut
4.Unlocked
MachineswithMyRide™Only
decal115-9625
115-9625
1.Parking
brake—disengaged
2.Parkingbrake—engaged
decal116-1716
116-1716
1.Fuel6.Hourmeter
2.Empty
7.PTO
3.Half
8.Parkingbrake
4.Full9.Neutral
5.Battery
10.Operatorpresenceswitch
MachineswithoutMyRide™Only
decal116-5988
116-5988
1.Parkingbrake—engaged2.Parking
brake—disengaged
decal116-8726
116-8726
1.ReadtheOperator’sManualfortherecommendedhydraulic
uid.
8
decal116-8283
116-8283
1.Warning—readtheOperator'sManualforinstructionson
torquingthebladebolt/nutto75to81N∙m(55to60ft-lb).
decal117-0346
117-0346
1.Fuelleakhazard—readtheOperator'sManual;donot
attempttoremovetherollbar;donotweld,drillormodify
therollbarinanyway.
decal117-3848
117-3848
1.Thrownobjecthazard—keepbystandersaway.
2.Thrownobjecthazard,raiseddeector—donotoperate
withoutthedeector,dischargecover,orgrasscollection
systeminplace.
3.Cutting/dismembermenthazardofhandorfoot,mower
blade—stayawayfrommovingparts;keepallguardsand
shieldsinplace.
decal120-5897
120-5897
1.Choke4.Slow
2.Fast
5.Powertake-off(PTO),
Bladecontrolswitch
3.Continuousvariable
setting
9
decal120-5898
120-5898
1.Choke4.Slow
2.Fast
5.Powertake-off(PTO),
Bladecontrolswitch
3.Continuousvariable
setting
decal126-2055
126-2055
1.Wheellugnut—torqueto129N∙m(95ft-lb).
2.Wheelhubnut—torqueto319N∙m(235ft-lb).
3.ReadtheOperator’sManualbeforeperforming
maintenance;checkthetorqueaftertherst100hoursand
every500hoursafter.
decal126-4659
126-4659
1.Warning—hotpulley;allowtocool.
decal127-0326
127-0326
1.ReadtheOperator's
Manual.
3.Removethekeyand
readtheOperator's
Manualbeforeperforming
maintenance.
2.Heightofcut
10
MachineswithSideDischargeOnly
decal131-1180
131-1180
1.ReadtheOperator's
Manual.
3.Baggingsetting
2.Short,lightgrass;dry
conditions
4.Tall,densegrass;wet
conditions
MachineswithMyRide™Only
decal132-5063
132-5063
1.Camlock2.Camunlock
decal136-5508
136-5508
1.Beltrouting
11
RearDischargeMachinesOnly
decal136-5522
136-5522
1.Beltrouting;readtheOperator’sManualforgreasing
information.
decal133-8062
133-8062
RearDischargeMachinesOnly
decal140-1198
140-1198
1.Rotatethenutclockwise
toremove.
2.Attention—readthe
Operator’sManual.
decal114-4468
114-4468
1.Warning—readtheOperator'sManual.5.Lossoftraction/controlhazard,slopes—lossoftraction/control
onaslope,disengagethebladecontrolswitch(PTO),
proceedofftheslopeslowly.
2.Warning—donotoperatethismachineunlessyouaretrained.
6.Crushing/dismembermenthazardofbystanders—donotcarry
passengers,lookforwardanddownwhenoperatingthe
machine,lookbehindanddownwhenreversing.
3.Warning—engagetheparkingbrake,stoptheengineand
removethekey;readtheinstructionsbeforeservicingor
performingmaintenance.
7.Cutting/dismembermenthazard;handorfoot—stayaway
frommovingpartsandkeepallguardsandshieldsinplace.
4.Thrownobjecthazard—stoptheengineandpickupdebris
beforeoperating,keepbystandersaway,keepdeectorin
place
12
decal125-9383
125-9383
1.Checkhydraulicuidevery50operatinghours.3.Checkthetirepressureevery50operatinghours.
2.ReadtheOperatorsManualforinformationonlubricating
themachine.
4.ReadtheOperatorsManualbeforeservicingorperforming
maintenance.
13
decal132-0871
132-0871
Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum
recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperator’sManualas
wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineintheconditionson
thatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.
1.Warning—readtheOperator’sManual;alloperatorsshould
betrainedbeforeoperatingthemachine;wearhearing
protection.
4.Tippinghazard—donotusedualrampswhenloadingontoa
trailer;use1rampwideenoughforthemachine;usearamp
withaslopelessthan15°;backuptheramp(inreverse)and
driveforwardofftheramp.
2.Cutting/dismembermenthazardofhand—stayawayfrom
movingparts;keepallguardsandshieldsinplace.
5.Runoverhazard—donotcarrypassengers;lookbehindyou
whenmovinginreverse.
3.Thrownobjecthazard—keepbystandersaway.
6.Tippinghazard—donotusethemachineneardrop-offsor
onslopesgreaterthan15°;onlyoperateacrossslopesless
than15°.
MachineswithMyRide™Only
decal132-5067
132-5067
14
ProductOverview
g029631
Figure4
1.Side-dischargedeector
8.Rear-shockassembly
(machineswithMyRide™
only)
2.Height-of-cutdecklift
pedal
9.Seatbelt
3.Parking-brakelever10.Fuelcap
4.Transportlock11.Mowerdeck
5.Controls12.Casterwheel
6.Motion-controllevers13.Front-shockassembly
(machineswithMyRide™
only)
7.Rollbar
Controls
Becomefamiliarwithallthecontrolsbeforeyoustart
theengineandoperatethemachine.
ControlPanel
g008951
Figure5
1.Blade-controlswitch
(powertakeoff)
4.Hour
meter/Safety-interlock
display
2.Chokecontrol
5.Keyswitch
3.Throttlecontrol6.Fuses
KeySwitch
Thekeyswitch,usedtostartandshutofftheengine,
has3positions:OFF,RUN,andSTART.Referto
StartingtheEngine(page29).
ThrottleControl
Thethrottlecontrolstheenginespeed,andithasa
continuous-variablesettingfromtheSLOWtoFAST
position(Figure5).
ChokeControl
Usethechokecontroltostartacoldengine.
Blade-ControlSwitch(Power
Takeoff)
Theblade-controlswitch,representedbya
power-takeoff(PTO)symbol,engagesand
disengagespowertothemowerblades(Figure5).
HourMeter
Thehourmeterrecordsthenumberofhoursthe
enginehasoperated.Itoperateswhentheengine
15
isrunning.Usethesetimesforschedulingregular
maintenance(Figure6).
g008950
Figure6
1.Fuelgauge(bars)4.Safety-interlocksymbols
2.Batterylight
5.Lowfuelindicatorlight
3.Hourmeter
FuelGauge
Thefuelgaugeislocatedwithinthehourmeter,and
thebarslightupwhenthekeyswitchisintheON
position(Figure6).
Theindicatorlightappearswhenthefuellevelislow
(approximately1gallonremaininginthefueltank).
Safety-InterlockIndicators
Therearesymbolsonthehourmeterthatindicate
withablacktrianglethattheinterlockcomponentis
positionedcorrectly(Figure6).
Battery-IndicatorLight
IfyouturnthekeyswitchtotheONpositionfora
fewseconds,thebatteryvoltagedisplaysinthearea
wherethehoursarenormallydisplayed.
Thebatterylightturnsonwhenthekeyswitchis
turnedonandwhenthechargeisbelowthecorrect
operatinglevel(Figure6).
Motion-ControlLevers
Usethemotion-controlleverstodrivethemachine
forward,reverse,andturneitherdirection(Figure4).
Neutral-LockPosition
Movethemotion-controlleversoutwardfromthe
centertotheNEUTRAL-LOCKpositionwhenexiting
themachine(Figure25).Alwayspositionthe
motion-controlleversintotheNEUTRAL-LOCKposition
whenyoustopthemachineorleaveitunattended.
Parking-BrakeLever
Wheneveryoushutofftheengine,engagetheparking
braketopreventaccidentalmovementofthemachine.
Fuel-ShutoffValve
Closethefuel-shutoffvalvewhentransportingor
storingthemachine;refertoUsingtheFuel-Shutoff
Valve(page37).
16
Specications
Note:Specicationsanddesignaresubjecttochangewithoutnotice.
MachineswithSideDischarge
Width
122cm(48-inch)Deck132cm(52-inch)Deck152cm(60-inch)Deck
72-inchDeck
116cm116cm135cm150cm
Withoutthedeck
(46inches)(46inches)(53inches)(59inches)
137cm146cm157cm187cm
Deectorup
(54inches)(58inches)(62inches)(74inches)
161cm172cm192cm222cm
Deectordown
(64inches)(68inches)(76inches)(88inches)
Length
122cm(48-inch)Deck132cm(52-inch)Deck152cm(60-inch)Deck
72-inchDeck
201cm201cm211cm219cm
Rollbarup
(79inches)(79inches)(83inches)(86inches)
206cm206cm215cm223cm
Rollbardown
(81inches)(81inches)(85inches)(88inches)
Height
122cm(48-inch)Deck132cm(52-inch)Deck152cm(60-inch)Deck
72-inchDeck
179cm179cm179cm179cm
Rollbarup
(71inches)(71inches)(71inches)(71inches)
119cm119cm119cm119cm
Rollbardown
(47inches)(47inches)(47inches)(47inches)
Weight
ModelWeight
72902TE
556kg(1,226lb)
72919TE
537kg(1,183lb)
72925TE
590kg(1,301lb)
72969TE
583kg(1,285lb)
17
MachineswithRearDischarge
Width
152cm(60-inch)Deck
135cm
Withoutthedeck
(53inches)
168cm
Withthedeck
(66inches)
Length
152cm(60-inch)Deck
222cm
Rollbarup
(87inches)
226cm
Rollbardown
(89inches)
Height
152cm(60-inch)Deck
179cm
Rollbarup
(71inches)
119cm
Rollbardown
(47inches)
Weight
ModelWeight
72942TE
590kg(1,301lb)
Attachments/Accessories
AselectionofT oroapprovedattachmentsand
accessoriesisavailableforusewiththemachine
toenhanceandexpanditscapabilities.Contact
yourAuthorizedServiceDealerorauthorizedT oro
distributororgotowww.T oro.comforalistofall
approvedattachmentsandaccessories.
Toensureoptimumperformanceandcontinuedsafety
certicationofthemachine,useonlygenuineT oro
replacementpartsandaccessories.Replacement
partsandaccessoriesmadebyothermanufacturers
couldbedangerous,andsuchusecouldvoidthe
productwarranty.
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
BeforeOperation
BeforeOperationSafety
GeneralSafety
Evaluatetheterraintodeterminewhataccessories
andattachmentsareneededtoproperlyand
safelyperformthejob.Onlyuseaccessoriesand
attachmentsapprovedbyToro.
Inspecttheareawheretheequipmentistobe
usedandremoveallrocks,toys,sticks,wires,
bones,andotherforeignobjects.Thesecan
bethrownorinterferewiththeoperationofthe
machineandmaycausepersonalinjurytothe
operatororbystanders.
Wearappropriatepersonalprotectiveequipment
suchassafetyglasses,substantialslip-resistant
footwear,andhearingprotection.Tiebacklong
hairandavoidlooseclothingandloosejewelry
whichmaygettangledinmovingparts.
CAUTION
Thismachineproducessoundlevelsin
excessof85dBAattheoperator’searand
cancausehearinglossthroughextended
periodsofexposure.
Wearhearingprotectionwhenoperating
thismachine.
Checkthattheoperatorpresencecontrols,
safetyswitches,andshieldsareattachedand
functioningproperly.Donotoperateunlessthey
arefunctioningproperly.
Donotoperatethemowerwhenpeople,especially
children,orpetsareinthearea.Stopthemachine
andattachment(s)ifanyoneentersthearea.
Donotoperatethemachinewithouttheentire
grasscollectionsystem,dischargedeector,
orothersafetydevicesinplaceandinproper
workingcondition.Grasscatchercomponents
aresubjecttowear,damageanddeterioration,
whichcouldexposemovingpartsorallowobjects
tobethrown.Frequentlycheckforwornor
deterioratingcomponentsandreplacethemwith
themanufacturer’srecommendedpartswhen
necessary.
18
FuelSafety
Useextremecarewhenhandlingfuel.
DANGER
Incertainconditionsgasolineisextremely
ammableandvaporsareexplosive.
Areorexplosionfromgasolinecanburn
you,others,andcausepropertydamage.
Fillthefueltankoutdoorsonlevelground,
inanopenarea,whentheengineiscold.
Wipeupanygasolinethatspills.
Neverrellthefueltankordrainthe
machineindoorsorinsideanenclosed
trailer.
DoNotllthefueltankcompletelyfull.
Fillthefueltanktothebottomoftheller
neck.Theemptyspaceinthetankallows
gasolinetoexpand.Overllingmayresult
infuelleakageordamagetotheengineor
emissionsystem.
Neversmokewhenhandlinggasoline,and
stayawayfromanopenameorwhere
gasolinefumesmaybeignitedbyspark.
Storegasolineinanapprovedcontainer
andkeepitoutofthereachofchildren.
Addfuelbeforestartingtheengine.Never
removethecapofthefueltankoraddfuel
whenengineisrunningorwhentheengine
ishot.
Iffuelisspilled,DoNotattempttostart
theengine.Moveawayfromtheareaof
thespillandavoidcreatinganysourceof
ignitionuntilfuelvaporshavedissipated.
DoNotoperatewithoutentireexhaust
systeminplaceandinproperworking
condition.
DANGER
Incertainconditionsduringfueling,static
electricitycanbereleasedcausingaspark
whichcanignitegasolinevapors.Areor
explosionfromgasolinecanburnyouand
othersandcausepropertydamage.
Alwaysplacegasolinecontainersonthe
groundawayfromyourvehiclebefore
lling.
DoNotllgasolinecontainersinsidea
vehicleoronatruckortrailerbedbecause
interiorcarpetsorplastictruckbedliners
mayinsulatethecontainerandslowthe
lossofanystaticcharge.
Whenpractical,removegas-powered
equipmentfromthetruckortrailerand
refueltheequipmentwithitswheelsonthe
ground.
Ifthisisnotpossible,thenrefuelsuch
equipmentonatruckortrailerfroma
portablecontainer,ratherthanfroma
gasolinedispensernozzle.
Ifagasolinedispensernozzlemustbe
used,keepthenozzleincontactwiththe
rimofthefueltankorcontaineropeningat
alltimesuntilfuelingiscomplete.DoNot
useanozzlelockopendevice.
WARNING
Gasolineisharmfulorfatalifswallowed.
Long-termexposuretovaporshascaused
cancerinlaboratoryanimals.Failuretouse
cautionmaycauseseriousinjuryorillness.
Avoidprolongedbreathingofvapors.
Keepfaceawayfromnozzleandgas
tank/containeropening.
Keepawayfromeyesandskin.
Neversiphonbymouth.
CAUTION
Fueltankventislocatedinsidetheroll
bartube.Removingormodifyingtheroll
barcouldresultinfuelleakageandviolate
emissionsregulations.
DoNotremoverollbar.
DoNotweld,drill,ormodifyrollbarinany
way.
Tohelppreventres:
19
Keepengineandengineareafreefrom
accumulationofgrass,leaves,excessivegrease
oroil,andotherdebriswhichcanaccumulatein
theseareas.
Cleanupoilandfuelspillsandremovefuelsoaked
debris.
Allowthemachinetocoolbeforestoringthe
machineinanyenclosure.DoNotstorenear
ameoranyenclosedareawhereopenpilotlights
orheatappliancesarepresent.
AddingFuel
RecommendedFuel
Forbestresults,useonlyclean,fresh(lessthan
30daysold),unleadedgasolinewithanoctane
ratingof87orhigher((R+M)/2ratingmethod).
Ethanol:Gasolinewithupto10%ethanol
(gasohol)or15%MTBE(methyltertiarybutyl
ether)byvolumeisacceptable.Ethanoland
MTBEarenotthesame.Gasolinewith15%
ethanol(E15)byvolumeisnotapprovedforuse.
Neverusegasolinethatcontainsmorethan
10%ethanolbyvolume,suchasE15(contains
15%ethanol),E20(contains20%ethanol),orE85
(containsupto85%ethanol).Usingunapproved
gasolinemaycauseperformanceproblemsand/or
enginedamagewhichmaynotbecoveredunder
warranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorfuel
containersoverthewinterunlessyouuseafuel
stabilizer.
Donotaddoiltogasoline.
UsingStabilizer/Conditioner
Useafuelstabilizer/conditionerinthemachineto
providethefollowingbenets:
Keepsfuelfreshlongerwhenusedasdirectedby
thefuel-stabilizermanufacturer
Cleanstheenginewhileitruns
Eliminatesgum-likevarnishbuildupinthefuel
system,whichcauseshardstarting
Important:Donotusefueladditives
containingmethanolorethanol.
Addthecorrectamountoffuelstabilizer/conditioner
tothefuel.
Note:Afuelstabilizer/conditionerismost
effectivewhenmixedwithfreshfuel.Tominimize
thechanceofvarnishdepositsinthefuelsystem,
usefuelstabilizeratalltimes.
FillingtheFuelTank
1.Parkthemachineonalevelsurface.
2.Engagetheparkingbrake.
3.Shutofftheengineandremovethekey.
4.Cleanaroundthefuel-tankcap.
5.Fillthefueltanktothebottomofthellerneck
(Figure7).
Note:Donotllthefueltankcompletelyfull.
Theemptyspaceinthetankallowsthefuelto
expand.
g027726
Figure7
PerformingDaily
Maintenance
Beforestartingthemachineeachday,performthe
EachUse/DailyprocedureslistedinMaintenance
(page40).
20
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