Toro Mud Pump Speed Control Kit, 4045 Directional Drill Installation guide

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FormNo.3415-323RevA
MudPumpSpeedControlKit
DD4045DirectionalDrill
ModelNo.136-1599
InstallationInstructions
WARNING
CALIFORNIA
Proposition65Warning
ThisproductcontainsachemicalorchemicalsknowntotheStateofCalifornia
tocausecancer,birthdefects,orreproductiveharm.
PreparingtheMachine
1.Movethemachinetoalevelsurface.
2.Shutofftheengineandremovethekey.
3.Setthebattery-disconnectswitchtotheOFFposition.
InstallingtheKit
LooseParts
1x2x
2x(washer)
2x(nut)
1x1x1x
1x1x10x
©2017—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3415-323*A
InstallingtheMicroprocessor
Important:Donotroutethewireharnessnearmovingpartswhereitwillbepinchedorcut.
g212368
Figure1
OverviewoftheWireHarness
g212363
Figure2
LocationofMicroprocessorInstallation
2
1.Drill2holesintothepanel(Figure2)usingthemeasurementsfromFigure3.
g212414
Figure3
1.3-1/2inchesfromthetopedgetothecenterofthehole.3.5-1/8inchesfromtheedgeofthepaneltothecenterofthe
hole.
2.5-11/16inchesfromthecenterof1holetothecenterofthe
otherhole.
2.Securethemicroprocessortothepanel(Figure2)using2bolts(1/4x23/4inches),2washers,and
2nuts(1/4inch)asshowninBoxAofFigure4.
3.PlugthewireharnessintothemicroprocessorasshowninBoxBofFigure4.
g212415
Figure4
3
ConnectingtheWireHarnesstotheHydrostatPump
1.Routethewireharnessdowntothehydrostatpump.
2.Removethecurrentwireharnessfromthehydrostatpump(BoxAofFigure5).
3.Plugthecurrentwireharnessintothenewwireharness(BoxBofFigure5).
4.Installthenewwireharnessconnectorinthehydrostatpump(BoxCofFigure5).
g212418
Figure5
4
DisconnectingtheTransducer
Routethewireharnessalongtheframewiththecurrentwireharnesses(Figure6andFigure7).
g212590
Figure6
g212364
Figure7
5
1.Locatethetransducerbelowthebulkhead,justabovethefuel-tanksendingunit(Figure7).
2.Disconnectthewireharnessfromthetransducertting(BoxAofFigure8).
3.Removethetransducerassemblyandttingcurrentlyinstalled(BoxAofFigure8).
4.Installthecapontotheport(BoxBofFigure8).
5.Movethecurrentharnessesovertotheframeandconnectittothenewwireharness(BoxCofFigure8).
6.Securethewireharnessusingcableties.
g212365
Figure8
InstallingtheTransducer
g212366
Figure9
Installtransducer
6
1.Removethehosefromthettingontherearcontrolweldment(BoxAofFigure10).
g213031
Figure10
2.Removethettingfromtherearcontrolweldment(BoxBofFigure10).
3.Installtheteettingontherearcontrolweldment(BoxCofFigure10).
4.Installthehoseontotheteetting(BoxDofFigure10).
5.Installthettingremovedin2,showninBoxBofFigure10(BoxAofFigure11).
g213032
Figure11
6.InstallthereducerandO-rings(BoxBofFigure11).
7.Installthetransducerassemblyremovedin3ofDisconnectingtheTransducer(page5)(BoxCof
Figure11).
8.Routetheharnessalongthecurrentharnessesovertothetransducer(Figure12).
g212417
Figure12
7
9.Iftheharnessdoesnottintothetransducer,connecttheharnessandtransducerusingtheadapter
(Figure13).
g213030
Figure13
ConnecttheWireHarnesstotheMudPumpSensor
Routetheharnesstothemudpumpsensor(BoxesAandBofFigure14)attherearofthemachine.
g213044
Figure14
1.Disconnectthecurrentharness(BoxAofFigure15).
2.Connectthecurrentharnesstothenewharness(BoxBofFigure15).
3.Connectthenewharnesstothemudpumpsensor(BoxCofFigure15).
g213043
Figure15
1.Currentharness
2.Newharness
8
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