Raven ICD Sidekick Pro Installation guide

Brand: Raven

Model: ICD Sidekick Pro

Type: Installation guide

ICD Sidekick Pro Injection for

Case Trident Installation Manual

P/N 016-0171-675 Rev. A 06/18 E31337

While every effort has been made to ensure the accuracy of this document,

Raven Industries assumes no responsibility for omissions and errors. Nor is any

liability assumed for damages resulting from the use of information contained

herein.

Raven Industries shall not be responsible or liable for incidental or consequential

damages or a loss of anticipated benefits or profits, work stoppage or loss, or

impairment of data arising out of the use, or inability to use, this system or any of

its components. Raven Industries shall not be held responsible for any

modifications or repairs made outside our facilities, nor damages resulting from

inadequate maintenance of this system.

As with all wireless and satellite signals, several factors may affect the availability

and accuracy of wireless and satellite navigation and correction services (e.g.

GPS, GNSS, SBAS, etc.). Therefore, Raven Industries cannot guarantee the

accuracy, integrity, continuity, or availability of these services and cannot

guarantee the ability to use Raven systems, or products used as components of

systems, which rely upon the reception of these signals or availability of these

services. Raven Industries accepts no responsibility for the use of any of these

signals or services for other than the stated purpose.

Disclaimer

Table of Contents

P/N 016-0171-675 Rev. A i

Chapter 1 Important Safety Information............................................................................. 1

Instructions for Wire Routing .................................................................................................................................2

Instructions for Hose Routing ................................................................................................................................3

Chapter 2 Introduction............................................................................................................. 5

System Overview .........................................................................................................................................................5

Injection System Components ...............................................................................................................................5

Required Components .........................................................................................................................................................5

Tools and Materials Needed ..............................................................................................................................................5

Point of Reference .................................................................................................................................................................6

Updates ...........................................................................................................................................................................6

Chapter 3 Installation ............................................................................................................... 7

Installation Preparation .............................................................................................................................................7

System Cleanout .....................................................................................................................................................................7

Bracket Preparation ...............................................................................................................................................................7

Hydraulic Hose Replacement ............................................................................................................................................7

Hardware Installation .................................................................................................................................................8

Base Bracket Installation ......................................................................................................................................................8

Support Tube Installation ....................................................................................................................................................9

Upper Tank Base Frame Installation .............................................................................................................................10

Lower Frame Support Installation ..................................................................................................................................10

Tank Frame Installation ......................................................................................................................................................11

Fourth Tank (Optional) Installation ...............................................................................................................................11

Pump Mounting ....................................................................................................................................................................12

Fill Plumbing Assembly and Installation ..........................................................................................................14

Plumbing Installation ..............................................................................................................................................16

Tank Plumbing Assembly Options .................................................................................................................................16

Tank Plumbing Assembly and Installation .................................................................................................................17

Calibrator Mounting ............................................................................................................................................................19

Tee Plumbing Assembly ....................................................................................................................................................20

Pump Plumbing Assembly and Installation ...............................................................................................................21

Rinse Plumbing Assembly and Installation ................................................................................................................22

Mixer Installation ......................................................................................................................................................24

Plumbing Mixer Assembly ................................................................................................................................................24

Two Tanks with One Pump Plumbing Installation .......................................................................................28

Connect tank to Fill station ..............................................................................................................................................29

Connect Fill Station to Pump ...........................................................................................................................................29

Connect Rinse ........................................................................................................................................................................29

Connect Pump Recirculation Outlet to Tank .............................................................................................................29

Connect Pump to Injection Point ...................................................................................................................................29

Connect overflow .................................................................................................................................................................29

Two Tanks with Two Pumps Plumbing Installation .....................................................................................29

Connect tank to Fill station ..............................................................................................................................................30

Connect Fill Station to Pump ...........................................................................................................................................30

Connect Rinse ........................................................................................................................................................................30

Connect Pump Recirculation Outlet to Tank .............................................................................................................30

Connect Pump to Injection Point ...................................................................................................................................30

Table of Contents

ii ICD Sidekick Pro Injection for Case Trident Installation Manual

Connect overflow .................................................................................................................................................................31

Three Tanks with Two Pumps and Shared Chemical Plumbing Installation ......................................31

Connect tank to Fill station ..............................................................................................................................................32

Connect Fill Station to Pump ...........................................................................................................................................32

Connect Rinse ........................................................................................................................................................................32

Connect Pump Recirculation Outlet to Tank .............................................................................................................32

Connect Pump to Injection Point ..................................................................................................................................32

Connect overflow .................................................................................................................................................................32

Four Tanks with Two Pumps Plumbing Installation .....................................................................................32

Connect tank to Fill station ..............................................................................................................................................34

Connect Fill Station Pump ................................................................................................................................................34

Connect Rinse ........................................................................................................................................................................34

Connect Pump Recirculation Outlet to Tank .............................................................................................................34

Connect Pump to Injection Point ..................................................................................................................................34

Connect overflow .................................................................................................................................................................34

Electrical Installation ................................................................................................................................................34

Chassis Harness Installation .............................................................................................................................................35

Pump Cable Installation ....................................................................................................................................................36

Chapter 4 Troubleshooting................................................................................................... 37

Motor Control Node LED Status Indicators ....................................................................................................37

Alarms ............................................................................................................................................................................38

Chapter 5 Replacement Parts............................................................................................... 41

Replacement Parts ....................................................................................................................................................41

Chapter 6 System Diagrams................................................................................................. 45

Electrical ........................................................................................................................................................................45

Injection Pump ......................................................................................................................................................................48

Plumbing .................................................................................................................................................................................49

CHAPTER

P/N 016-0171-675 Rev. A 1

CHAPTER 1

IMPORTANT SAFETY

INFORMATION

Read this manual and all operation and safety instructions included with the implement and/or controller carefully

before installing the system.

• Follow all safety information presented in this manual.

• If you require assistance with any portion of the installation or service of Raven equipment, contact a local

Raven dealer for support.

• Follow all safety labels affixed to system components. Be sure to keep safety labels in good condition and

replace any missing or damaged labels. To obtain replacements for missing or damaged safety labels, contact a

local Raven dealer.

When operating the machine, observe the following safety measures:

• Be alert and aware of surroundings.

• Do not operate agricultural equipment while under the influence of alcohol or an illegal substance.

• Remain in the operator’s position in the machine at all times when equipment is engaged. Disable system

functions or features when exiting from the operator’s seat and machine.

• Do not drive the machine with equipment enabled on any public road.

• Determine and remain a safe working distance from other individuals. The operator is responsible for disabling

the system when the safe working distance has been diminished.

• Ensure the system is disabled prior to starting any maintenance work on the system or the implement.

AGRICULTURAL CHEMICAL SAFETY

• Thoroughly bleed pressure from chemical lines and rinse the system with clean water prior to installing or

servicing fittings, hoses, valves, or nozzles in the application system.

• Always follow safety labels and instructions provided by the chemical manufacturer or supplier.

• Always wear appropriate personal protective equipment as recommended by the chemical and/or equipment

manufacturer.

• Fill, flush, calibrate, and decontaminate chemical application systems in an area where runoff will not reach

ponds, lakes, streams, livestock areas, gardens, or populated areas.

• Avoid inhaling chemical dust or spray particulate and avoid direct contact with any agricultural chemicals. Seek

immediate medical attention if symptoms of illness occur during, or soon after, use of agricultural chemicals,

products, or equipment.

• After handling or applying agricultural chemicals:

NOTICE

DANGER

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2 ICD Sidekick Pro Injection for Case Trident Installation Manual

• Thoroughly wash hands and face after using agricultural chemicals and before eating, drinking, or

using the restroom.

• Thoroughly flush or rinse equipment used to mix, transfer, or apply chemicals with water after use

or before servicing any component of the application system.

• Follow all federal, state, and local regulations regarding the handling, use, and disposal of agricultural

chemicals, products, and containers. Triple-rinse and puncture or crush empty containers before disposing of

them properly. Contact a local environmental agency or recycling center for additional information.

ELECTRICAL SAFETY

• Always verify that the power leads are connected to the correct polarity as marked. Reversing the power leads

could cause severe damage to the equipment.

• Disconnect the system ECUs and control console before jump starting the vehicle or welding on any part of the

implement or machine.

INSTRUCTIONS FOR WIRE ROUTING

The word harness is used to mean all electrical leads and cables, bundled and unbundled. When installing harness,

secure it at least every 30 cm (12in) to the frame. Follow existing harness as much as possible and use these

guidelines:

Harness should not contact or be attached to:

• Lines and hoses with high vibration forces or pressure spikes

• Lines and hoses carrying hot fluids beyond harness component specifications

Avoid contact with any sharp edge or abrading surfaces such as, but not limited to:

• Sheared or flame cut edges

• Edges of machined surfaces

• Fastener threads or cap screw heads

• Ends of adjustable hose clamps

• Wire exiting conduit without protection, either ends or side of conduit

• Hose and tube fittings

Routing should not allow harnesses to:

• Hang below the unit

• Have the potential to become damaged due to exposure to the exterior environment. (i.e. tree limbs, debris,

attachments)

• Be placed in areas of or in contact with machine components which develop temperatures higher than the

temperature rating of harness components

• Wiring should be protected or shielded if it needs to route near hot temperatures beyond harness component

specifications

Harnessing should not have sharp bends

CAUTION

P/N 016-0171-675 Rev. A 3

IMPORTANT SAFETY INFORMATION

Allow sufficient clearance from machine component operational zones such as:

• Drive shafts, universal joints and hitches (i.e. 3-point hitch)

• Pulleys, gears, sprockets

• Deflection and backlash of belts and chains

• Adjustment zones of adjustable brackets

• Changes of position in steering and suspension systems

• Moving linkages, cylinders, articulation joints, attachments

• Ground engaging components

For harness sections that move during machine operation:

• Allow sufficient length for free movement without interference to prevent: pulling, pinching, catching or

rubbing, especially in articulation and pivot points

• Clamp harnesses securely to force controlled movement to occur in the desired harness section

• Avoid sharp twisting or flexing of harnesses in short distances

• Connectors and splices should not be located in harness sections that move

Protect harnesses from:

• Foreign objects such as rocks that may fall or be thrown by the unit

• Buildup of dirt, mud, snow, ice, submersion in water and oil

• Tree limbs, brush and debris

• Damage where service personnel or operators might step or use as a grab bar

• Damage when passing through metal structures

• High pressure wash

INSTRUCTIONS FOR HOSE ROUTING

The word hoses is used to mean all flexible fluid carrying components. Follow existing hoses as much as possible

and use these guidelines:

Hoses should not contact or be attached to:

• Components with high vibration forces

• Components carrying hot fluids beyond hoses component specifications

Avoid contact with any sharp edge or abrading surfaces such as, but not limited to:

• Sheared or flame cut edges

• Edges of machined surfaces

• Fastener threads or cap screw heads

• Ends of adjustable hose clamps

Routing should not allow hoses to:

•Hang below the unit

• Have the potential to become damaged due to exposure to the exterior environment. (i.e. tree limbs, debris,

attachments)

• Be placed in areas of or in contact with machine components which develop temperatures higher than the

temperature rating of hose components

CHAPTER 1

4 ICD Sidekick Pro Injection for Case Trident Installation Manual

• Hoses should be protected or shielded if it needs to route near hot temperatures beyond hose component

specifications

Hoses should not have sharp bends

Allow sufficient clearance from machine component operational zones such as:

• Drive shafts, universal joints and hitches (i.e. 3-point hitch)

• Pulleys, gears, sprockets

• Deflection and backlash of belts and chains

• Adjustment zones of adjustable brackets

• Changes of position in steering and suspension systems

• Moving linkages, cylinders, articulation joints, attachments

• Ground engaging components

For hose sections that move during machine operation:

• Allow sufficient length for free movement without interference to prevent: pulling, pinching, catching or

rubbing, especially in articulation and pivot points

• Clamp hoses securely to force controlled movement to occur in the desired hose section

• Avoid sharp twisting or flexing of hoses in short distances

Protect hoses from:

• Foreign objects such as rocks that may fall or be thrown by the unit

• Buildup of dirt, mud, snow, ice, submersion in water and oil

• Tree limbs, brush and debris

• Damage where service personnel or operators might step or use as a grab bar

• Damage when passing through metal structures

•High pressure wash

CHAPTER

P/N 016-0171-675 Rev. A 5

CHAPTER 2

INTRODUCTION

SYSTEM OVERVIEW

The Raven Sidekick Pro™ ICD injection system is designed to provide accurate application of liquid chemicals

applied from an injection module. Using a separate injection module, or tank, eliminates mixing chemicals,

reduces chemical waste, and simplifies equipment care and maintenance.

After proper installation and calibration of the injection system and controller, including a set target rate for the

carrier and injected chemicals, enable the product control system and the control console system then the control

console will automatically maintain the flow regardless of vehicle speed or active boom sections.

Performance of the Raven injection system relies on proper installation of the complete sprayer system. Please

review and follow the instructions in this manual before installing and operating the system to ensure proper

setup.

INJECTION SYSTEM COMPONENTS

The Raven injection system consists of:

• Raven control console or Case Pro 700 controller

• Sidekick Pro ICD injection pump(s)

• In-line mixer

• Chemical tanks

• Plumbing components including hoses, fittings, and valves

• Brackets and hardware to fasten components to the machine

TABLE 1. Case IH Make and Model Information,

REQUIRED COMPONENTS

The following components must be installed with the Sidekick Pro ICD:

• Raven OS Version 2.8 or higher for the Viper 4+ Console or Pro 700 Console Software Version 30.

TOOLS AND MATERIALS NEEDED

The following tools are recommended for completing the installation:

Make Model

Case IH Trident 5550

CHAPTER 2

6 ICD Sidekick Pro Injection for Case Trident Installation Manual

• SAE wrenches and tools

• Dielectric grease

• Cable ties (supplied)

• Thread sealant tape

POINT OF REFERENCE

The instructions provided in this manual assume the installer is standing behind the machine, looking toward the

machine cabin.

UPDATES

Raven software and documentation updates may be made available periodically on the Raven Applied Technology

web site:

http://portal.ravenprecision.com

At Raven Industries, we strive to make your experience with our products as rewarding as

possible. One way to improve this experience is to provide us with feedback on this manual.

Your feedback will help shape the future of our product documentation and the overall service we

provide. We appreciate the opportunity to see ourselves as our customers see us and are eager

to gather ideas on how we have been helping or how we can do better.

To serve you best, please send an email with the following information to

techwriting@ravenind.com

-ICD Sidekick Pro Injection for Case Trident Installation Manual

-P/N 016-0171-675 Rev. A

-Any comments or feedback (include chapter or page numbers if applicable).

-Let us know how long have you been using this or other Raven products.

We will not share your email or any information you provide with anyone else. Your feedback is

valued and extremely important to us.

Thank you for your time.

CHAPTER

P/N 016-0171-675 Rev. A 7

CHAPTER 3

INSTALLATION

INSTALLATION PREPARATION

Verify Software version 2.8 or higher is present on the Raven Viper 4+, or that Version 30 or higher is present on

the Case IH Pro 700 controller if equipped.

SYSTEM CLEANOUT

1. Rinse the system with at least 100 gallons of clean water.

2. Remove all pressure from plumbing components.

3. Drain out the main carrier tank, rinse tank, and boom plumbing.

BRACKET PREPARATION

1. Remove the wires from three studs on the lower cross tube.

FIGURE 1. Stud Locations on Lower Cross Tube

2. Using an angle grinder with a cutoff disc, remove the three studs.

HYDRAULIC HOSE REPLACEMENT

IMPORTANT:Follow equipment safety precautions for removing hydraulic lines. Ensure the boom center rack is lowered to

the lowest level to prevent accidental lower while replacing hydraulic hoses.

Stud Locations

Wires

CHAPTER 3

8 ICD Sidekick Pro Injection for Case Trident Installation Manual

1. Remove one of the hydraulic hoses for the main boom center raise/lower hydraulic manifold and supply line

tee fitting along the right side of the sprayer frame.

IMPORTANT:To prevent crossing hoses, remove one hydraulic hose at a time for the main boom center raise/lower circuit.

FIGURE 2. Hydraulic Hose Locations.

2. Install one of the supplied -8 90° flat face fittings on the tee fitting along the right side of the sprayer frame.

3. Connect one of the supplied hoses to the previously installed -8 90° flat face fittings and the open port of the

main boom raise/lower hydraulic manifold.

4. Repeat step 1 through step 3 for the second hose.

HARDWARE INSTALLATION

BASE BRACKET INSTALLATION

1. Place bases (P/N 116-0159-822) on the lower cross tube.

Remove

and

Replace

Install 90° Elbow

P/N 016-0171-675 Rev. A 9

INSTALLATION

FIGURE 3. Bases on Lower Cross Tube

2. Slide U-bolts (P/N 107-0171-607) under the cross tube and up through the bases.

3. Install the U-bolts using the provided 3/8” washers and lock nuts. Do not tighten until the end.

SUPPORT TUBE INSTALLATION

1. Mount the support tubes (P/N 116-0159-823) to the installed mounting bases.

FIGURE 4. Support Tubes

2. Secure with a 1/2” bolt, two washers, and a lock nut. Do not tighten at this time.

NOTE: All bolt assemblies used for this installation that are not U-bolts will be installed using a bolt, two

washers, and a lock nut as shown below.

Bases

U-Bolt (x4)

Lower

Cross

Tube

Bases

Support

Tube

Hardware

Locations

CHAPTER 3

10 ICD Sidekick Pro Injection for Case Trident Installation Manual

FIGURE 5. Hardware Assembly

UPPER TANK BASE FRAME INSTALLATION

1. Mount the upper tank base frame onto the top cross tube.

NOTE: The tank base frame is heavy. This is a two person lift.

FIGURE 6. Installed Base Tank Frame

2. Secure the upper base frame to the sprayer skid with the 7/16” hardware. There will be two slots on each side of

the base that will align with the slots in the skid.

3. Secure the upper base frame to the support tubes using 1/2” hardware. Do not tighten the hardware at this

time.

LOWER FRAME SUPPORT INSTALLATION

1. Position the lower tank straps (P/N 107-0172-588) under the upper cross tube and secure to the upper tank

base frame.

Bolt

Washer

Lock Nut

Tank Base

Frame

1/2”

Hardware

7/16”

Hardware

P/N 016-0171-675 Rev. A 11

INSTALLATION

FIGURE 7. Lower Tank Support Strap

2. Secure with 1/2” hardware. Do not tighten at this time.

TANK FRAME INSTALLATION

Refer to the tank Table 1 on page 17 for tank mounting configuration details.

1. Using the provided 1/2” hardware in the four hardware locations, install the tank frames (P/N 116-0159-759) for

all available tanks (for up to three tanks).

FIGURE 8. Tank Frame Installation

FOURTH TANK (OPTIONAL) INSTALLATION

1. Mount the fourth tank frame (P/N 116-0159-825) to the upper tank base frame using the supplied 1/2”

hardware.

Lower Tank

Support Straps

Tank Support

Strap Hardware

Tank Frame

Hardware

Locations

Tank Frame

CHAPTER 3

12 ICD Sidekick Pro Injection for Case Trident Installation Manual

FIGURE 9. Fourth Tank Frame Base Installed.

2. Install the tank cage to the fourth tank frame. Two of the bolts will install into the original tank base frame and

the remaining two will install into the fourth tank frame.

3. Sandwich the four tank retaining brackets (P/N 107-0172-590), with the flanged side supporting the fourth tank

cage, between the outside tank cages and the central tank cage.

FIGURE 10. Fourth Tank Frame Brackets Installed

4. Ensure that one hardware assembly will be above the tank cage cross brace.

5. Install the 1/4” bolt, nut, and washer to secure with 1/4” hardware.

6. Verify the proper alignment of the installed frame components to ensure there is no interference with the

machine.

7. Tighten all the hardware installed to this point.

PUMP MOUNTING

1. Place the pump mounting bracket(s) (P/N 116-0159-527) on the inside of the base bracket(s) on the lower cross

tube.

Fourth Tank Frame

Base Hardware

Locations

Tank

Cages

Fourth Tank Retaining Brackets

Restraining Bracket

Orientation

Fourth

Tank

Cage

Hardware Location

P/N 016-0171-675 Rev. A 13

INSTALLATION

FIGURE 11. Pump Bracket Installation

2. Secure the pump mounting bracket(s) using the provided 1/2” hardware.

NOTE: If only using one pump, install the pump and the mounting bracket on the left side base bracket.

3. Align the front feet of the pump(s) with the rear edge of the pump bracket(s).

FIGURE 12. Pump Mounted to Pump Bracket

4. Secure the pump(s) to the pump bracket(s) with the provided 5/16” hardware.

NOTE: The pump foot straps may need to be loosened for adjustment to align pump feet to the pump

mount holes and avoid interference with the calibrator and frame.

Base Bracket

Pump Bracket

Hardware Locations

Pump Mounting

Hardware Locations

Pump Mounting Bracket

Pump

Pump Foot

Straps

CHAPTER 3

14 ICD Sidekick Pro Injection for Case Trident Installation Manual

FILL PLUMBING ASSEMBLY AND INSTALLATION

1. Assemble the fill plumbing components based on tank quantity and configuration. The next few images shows

different pump and tank assembly configurations based on needed tank and pump quantities.

FIGURE 13. Trident Fill Assembly for One Pump and Two Tanks

NOTE: When assembling a single pump, dual tank configuration, loosely mount the mounting bracket and

jam nuts to the dry disconnect fittings prior to installed the dry disconnect fittings to the plumbing

assembly.

FIGURE 14. Trident Fill Assembly for Two Pumps and Two Tanks

1" Banjo Dry Disconnect

1” to 3/4”

Reducing Nipple

3/4” 3-Way

Ball Valve

3/4” Street Elbow

3/4” Nipple

3/4” MNPT to 1”

Hose Barb

Jam Nut

3/4” MNPT to 1” Hose Barb Elbow

To Pump

From Tank 1

From Tank 2

1" Banjo Dry

Disconnect

3/4” MNPT to 1”

Hose Barb Elbow

3/4” MNPT to 1”

Hose Barb

3/4” 3-Way

Ball Valve

Jam Nut

From Tank 1

From Tank 2

To Pump 1

To Pump 2

1" to 3/4” Reducing

Nipple

P/N 016-0171-675 Rev. A 15

INSTALLATION

FIGURE 15. Trident Fill Assembly for Four Tank Two Pump

FIGURE 16. Trident Fill Assembly for Three Tank Two Pump Configuration

2. Install the fill plumbing assemblies on to the fill plumbing bracket (P/N 107-0172-589) slots. Secure the

plumbing to the bracket with jam nuts.

1" Banjo Dry

Disconnect

1” to 3/4”

Reducing Nipple

3/4” 3-Way

Valve

3/4” MNPT to 1” Hose Barb Elbow

Jam Nut

From Tank 1

and 2 Tee

From Tank 3

and 4 Tee

To Pump 1

To Pump 2

3/4” MNPT to

1” Hose Barb

Jam Nut

1" Banjo Dry

Disconnect

1” to 3/4”

Reducing Nipple

3/4” 3-Way

Valve

3/4” MNPT to 1”

Hose Barb Elbow

To Tanks 1

and 2 Tee

To Tank 3

To Pump 1

To Pump 2

CHAPTER 3

16 ICD Sidekick Pro Injection for Case Trident Installation Manual

FIGURE 17. Fill Assembly Secured to Lower Cross Tube

3. Use the provided U-bolt and 3/8” hardware to secure the fill station bracket and appropriate assembly to the

center of the lower cross tube.

PLUMBING INSTALLATION

NOTE: It may be necessary to lubricate the hose barb fitting to install the hose.

TANK PLUMBING ASSEMBLY OPTIONS

The table below shows tank mounting and plumbing configurations for various configurations. While reading this

manual, refer to the configuration specific assembly options listed in each section:

Fill Assembly

U-Bolts

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Raven ICD Sidekick Pro Installation guide

Raven ICD Sidekick Pro Installation guide

Raven ICD Sidekick Pro Installation guide

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