Grizzly Welder G4181 User manual

Brand: Grizzly

Model: Welder G4181

Type: User manual

This manual is also suitable for

G4181
G7873

MODEL G4181/G7873

1-HP POWER FEEDER

OWNER'S MANUAL



WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.



4HISMANUALPROVIDESCRITICALSAFETYINSTRUCTIONSONTHEPROPERSETUP

OPERATIONMAINTENANCEANDSERVICEOFTHISMACHINEEQUIPMENT

&AILURETOREADUNDERSTANDANDFOLLOWTHEINSTRUCTIONSGIVENINTHIS

MANUALMAYRESULTINSERIOUSPERSONALINJURYINCLUDINGAMPUTATION

ELECTROCUTIONORDEATH

4HEOWNEROFTHISMACHINEEQUIPMENTISSOLELYRESPONSIBLEFORITS

SAFEUSE4HISRESPONSIBILITYINCLUDESBUTISNOTLIMITEDTOPROPER

INSTALLATIONINASAFEENVIRONMENTPERSONNELTRAININGANDUSAGE

AUTHORIZATIONPROPERINSPECTIONANDMAINTENANCEMANUALAVAILABILITY

ANDCOMPREHENSIONAPPLICATIONOFSAFETYDEVICESBLADECUTTERINTEG

RITYANDTHEUSAGEOFPERSONALPROTECTIVEEQUIPMENT

4HEMANUFACTURERWILLNOTBEHELDLIABLEFORINJURYORPROPERTYDAMAGE

FROMNEGLIGENCEIMPROPERTRAININGMACHINEMODIFICATIONSORMISUSE

3OMEDUSTCREATEDBYPOWERSANDINGSAWINGGRINDINGDRILLINGAND

OTHERCONSTRUCTIONACTIVITIESCONTAINSCHEMICALSKNOWNTOTHE3TATE

OF#ALIFORNIATOCAUSECANCERBIRTHDEFECTSOROTHERREPRODUCTIVE

HARM3OMEEXAMPLESOFTHESECHEMICALSARE

s ,EADFROMLEADBASEDPAINTS

s #RYSTALLINESILICAFROMBRICKSCEMENTANDOTHERMASONRYPRODUCTS

s !RSENICANDCHROMIUMFROMCHEMICALLYTREATEDLUMBER

9OURRISKFROMTHESEEXPOSURESVARIESDEPENDINGONHOWOFTENYOU

DOTHISTYPEOFWORK4OREDUCEYOUREXPOSURETOTHESECHEMICALS

7ORKINAWELLVENTILATEDAREAANDWORKWITHAPPROVEDSAFETYEQUIP

MENTSUCHASTHOSEDUSTMASKSTHATARESPECIALLYDESIGNEDTOFILTER

OUTMICROSCOPICPARTICLES



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Table of Contents

INTRODUCTION ............................................... 2

 

 

 

 

 

 

SECTION 1: SAFETY ....................................... 8

 

 

SECTION 2: CIRCUIT REQUIREMENTS ...... 11

 

SECTION 3: SETUP ....................................... 12

 

 

 

 

 

 

 

 

 

SECTION 4: OPERATIONS ........................... 18

 

 

SECTION 5: MAINTENANCE ......................... 20

 

 

 

SECTION 6: SERVICE ................................... 21

 

 

 

SECTION 8: PARTS ....................................... 24

 

 

 

 

WARRANTY AND RETURNS ........................ 29





INTRODUCTION

Foreword

        



     

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

        





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

      

     

   









 

       



Functional Overview



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Machine Data

Sheet (G4181)

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MACHINE DATA

SHEET

Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901

MODEL G4181 1 HP POWER FEEDER

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Weight.............................................................................................................................................................. 130 lbs.

Length/Width/Height............................................................................................................................. 44 x 16 x 30 in.

Foot Print (Length/Width)............................................................................................................................. N/A x N/A

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Type................................................................................................................................................... Cardboard

Content.................................................................................................................................................. Machine

Weight...................................................................................................................................................... 63 lbs.

Length/Width/Height................................................................................................................... 21 x 12 x 22 in.

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Type................................................................................................................................................... Cardboard

Content...................................................................................................................................................... Stand

Weight...................................................................................................................................................... 79 lbs.

Length/Width/Height................................................................................................................... 30 x 13 x 12 in.

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Switch..............................................................................................................Forward/Reverse Barrel with 2 Speeds

Switch Voltage...................................................................................................................................................... 220V

Cord Length............................................................................................................................................................ 9 ft.

Cord Gauge....................................................................................................................................................16 gauge

Recommended Breaker Size............................................................................................................................ 15 amp

Plug.........................................................................................................................................................................Yes

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Type.................................................................................................................. TEFC Capacitor Start Induction

Horsepower.................................................................................................................................................1 HP

Voltage........................................................................................................................................................220V

Prewired......................................................................................................................................................220V

Phase........................................................................................................................................................ Single

Amps......................................................................................................................................................4.2/2.5A

Speed........................................................................................................................................3210/1700 RPM

Cycle..........................................................................................................................................................60 Hz

Number Of Speeds........................................................................................................................................... 2

Power Transfer ................................................................................................................................... Gear Box

Bearings................................................................................................................................. Lubricated for Life

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Min. WorkPiece Len..................................................................................................................................... 7 in.

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No. Of Feed Speeds......................................................................................................................................... 4

Feed Speeds........................................................................................................................ 13, 26, 33, 66 FPM

Swing.................................................................................................................................................... 360 deg.

Vertical Movement................................................................................................................................. 9-7/8 in.

Horizontal Movement............................................................................................................................18-1/8 in.

Rotation.................................................................................................................................. Forward, Reverse

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No. Of Rollers....................................................................................................................................................3

Roller Width............................................................................................................................................2-1/4 in.

Roller Diameter...................................................................................................................................... 4-3/4 in.

Roller Suspension..................................................................................................................................... 3/4 in.

Max Height Rollers Parallel Table Surface.............................................................................................8-1/2 in.

Centers Between Rollers..............................................................................................................................5 in.

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Column Diameter................................................................................................................................... 2-1/4 in.

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Roller Construction.................................................................................................................. Synthetic Rubber

Housing Construction................................................................................................................. Cast Aluminum

Supports Construction.......................................................................................................................... Cast Iron

Column Construction.................................................................................................................................. Steel

Paint.......................................................................................................................................................... Epoxy

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ISO Factory ...................................................................................................................................................ISO 9001

Country Of Origin ..............................................................................................................................................Taiwan

Warranty ............................................................................................................................................................ 1 Year

Serial Number Location ................................ "Checked" Sticker, On In-feed Portion Of Housing's Roller Cover Side

Assembly Time ........................................................................................................................................... 45 minutes

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Rollers are Spring Tensioned

Heavy-Duty Gear Reduction with Hardened Gears

Universal Positioning with Handle Locks

Rack and Pinion Horizontal Movement

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Machine

Data Sheet

(G7873)

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MACHINE DATA

SHEET

Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901

MODEL G7873 1-HP 3-PHASE POWER FEEDER

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Weight...............................................................................................................................................................130 lbs.

Length/Width/Height............................................................................................................................. 44 x 16 x 30 in.

Foot Print (Length/Width)............................................................................................................................. N/A x N/A

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Type................................................................................................................................................... Cardboard

Content.................................................................................................................................................. Machine

Weight...................................................................................................................................................... 63 lbs.

Length/Width/Height................................................................................................................... 21 x 12 x 22 in.

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Type................................................................................................................................................... Cardboard

Content...................................................................................................................................................... Stand

Weight...................................................................................................................................................... 79 lbs.

Length/Width/Height................................................................................................................... 30 x 13 x 12 in.

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Switch..............................................................................................................Forward/Reverse Barrel with 2 Speeds

Switch Voltage...................................................................................................................................................... 220V

Cord Length............................................................................................................................................................ 9 ft.

Cord Gauge....................................................................................................................................................16 gauge

Recommended Breaker Size.............................................................................................................................15 amp

Plug.........................................................................................................................................................................Yes

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Type...........................................................................................................................................................TEFC

Horsepower.................................................................................................................................................1 HP

Voltage........................................................................................................................................................220V

Prewired......................................................................................................................................................220V

Phase........................................................................................................................................................ Three

Amps..................................................................................................................................................... 3.4/2.5A

Speed....................................................................................................................................... 3400/1720 RPM

Cycle..........................................................................................................................................................60 Hz

Number Of Speeds........................................................................................................................................... 2

Power Transfer ................................................................................................................................... Gear Box

Bearings................................................................................................................................. Lubricated for Life

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Min. WorkPiece Len..................................................................................................................................... 7 in.

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No. Of Feed Speeds......................................................................................................................................... 4

Feed Speeds........................................................................................................................ 13, 26, 33, 66 FPM

Swing.................................................................................................................................................... 360 deg.

Vertical Movement................................................................................................................................. 9-7/8 in.

Horizontal Movement............................................................................................................................18-1/8 in.

Rotation.................................................................................................................................. Forward, Reverse

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No. Of Rollers....................................................................................................................................................3

Roller Width............................................................................................................................................2-1/4 in.

Roller Diameter...................................................................................................................................... 4-3/4 in.

Roller Suspension..................................................................................................................................... 3/4 in.

Max Height Rollers Parallel Table Surface.............................................................................................8-1/2 in.

Centers Between Rollers..............................................................................................................................5 in.

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Column Diameter................................................................................................................................... 2-1/4 in.

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Roller Construction.................................................................................................................. Synthetic Rubber

Housing Construction................................................................................................................. Cast Aluminum

Supports Construction.......................................................................................................................... Cast Iron

Column Construction.................................................................................................................................. Steel

Paint.......................................................................................................................................................... Epoxy

Di]ZgHeZX^[^XVi^dch/

ISO Factory ...................................................................................................................................................ISO 9001

Country Of Origin ..............................................................................................................................................Taiwan

Warranty ............................................................................................................................................................ 1 Year

Serial Number Location ................................ "Checked" Sticker, On In-feed Portion Of Housing's Roller Cover Side

Assembly Time ........................................................................................................................................... 45 minutes

;ZVijgZh/

Rollers are Spring Tensioned

Heavy-Duty Gear Reduction with Hardened Gears

Universal Positioning with Handle Locks

Rack and Pinion Horizontal Movement

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Identification

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id i]Z gZhe^gVidgn hnhiZbh d[ eZdeaZ VcY

Vc^bVah!ZheZX^Vaan[^cZYjhi#7ZVlVgZd[

i]Z ineZ d[ Yjhi ndj VgZ ZmedhZY id VcY

ValVnhlZVgVgZhe^gVidgYZh^\cZYid[^aiZg

i]ViineZd[Yjhi#





No list of safety guidelines can be complete.

Every shop environment is different. Always

consider safety first, as it applies to your

individual working conditions. Use this and

other machinery with caution and respect.

Failure to do so could result in serious per-

sonal injury, damage to equipment, or poor

work results.

Like all machines there is danger associated

with this machine. Accidents are frequently

caused by lack of familiarity or failure to pay

attention. Use this machine with respect

and caution to lessen the possibility of

operator injury. If normal safety precautions

are overlooked or ignored, serious personal

injury may occur.

Additional Safety for Power Feeders

5. WORKPIECE SUPPORT.

 



6. STOPPING FEEDER.



7. ADJUSTMENTS.

     



8. EXPERIENCING DIFFICULTIES.   

     

     





1. SAFETY ACCESSORIES.



2. TOOL SPEED.     

      



3. FEEDING SPEED.    







4. HAND SAFETY.    

       

        







220V Operation

SECTION 2: CIRCUIT REQUIREMENTS

Full Load Amperage Draw

      







Power Supply Circuit Requirements









      

If you are unsure about the

wiring codes in your area or you plan to con-

nect your machine to a shared circuit, consult

a qualified electrician.

 

 

Serious personal injury could occur if you

connect the machine to power before com-

pleting the setup process. DO NOT connect

the machine to the power until instructed

later in this manual.

Electrocution or fire could

result if machine is not

grounded and installed in

compliance with electrical

codes. Compliance MUST

be verified by a qualified

electrician!

Extension Cords



     



          



 



 



Figure 2.

Power Connection Device





        

      

Figure 2



Figure 3

Figure 3.

8dcYj^i

BVX]^cZ

8dcYj^i

EdlZgHdjgXZ





Wear safety glasses dur-

ing the entire setup pro-

cess!

This machine presents

serious injury hazards

to untrained users. Read

through this entire manu-

al to become familiar with

the controls and opera-

tions before starting the

machine!

Setup Safety

SECTION 3: SETUP

       

       



Description Qty

  

  

  

  

  

Items Needed for

Setup

      

    

        

please imme-

diately call Customer Service at (570) 546-9663

for advice.



       

Otherwise, filing a freight claim can be difficult.





Unpacking





Inventory







Note: If you can't find an item on this list, check

the mounting location on the machine or examine

the packaging materials carefully. Occasionally

we pre-install certain components for shipping

purposes.

Box Inventory (Figures 4 & 5) Qty

A.  

B.  

C.  

D.  

E.  

F.  

G.  

SUFFOCATION HAZARD!

Immediately discard all plas-

tic bags and packing materi-

als to eliminate choking/suf-

focation hazards for children

and animals.

       

  





Figure 5.











Figure 4. 









       



       

     

   For optimum performance,

clean all moving parts or sliding contact sur-

faces.     



     





Clean Up

Gasoline and petroleum

products have low flash

points and can explode

or cause fire if used to

clean machinery. DO

NOT use these products

to clean the machinery.

Many cleaning solvents

are toxic if inhaled.

Minimize your risk by only

using these products in a

well ventilated area.

Assembly

       



     A B  C   

Figures 6  7.  Base Mounting

Page 15









You MUST assemble all guards, fences, and

holdowns before starting your machine or

power feeder. Failure to heed this warning

could result in serious personal injury.

Figure 7.



Figure 6.









        

      





     

Through Bolt Mounting  Direct Mounting

  Page 16    



      



  











Figure 8





       





;ZZY

TablesawShaper

8jiiZg

;ZZY

Jointer

8jiiZg]ZVY

7aVYZ

;ZcXZ ;ZcXZ

;ZcXZ

)i]"GdaaZg

BdYZah

Figure 8.

Base Mounting





       



        

         

        

      









Through-Bolt Mounting



       

   Figure 9   

       











Direct Mounting

Direct Mounting

       

        

Figure

10      



  

     

         



  

    Through-Bolt Mounting



      



Figure 9.

BVX]^cZIVWaZ

;aViLVh]Zg

AdX`LVh]Zg

AdX`^c\=ZmCji

IVWaZ

Hjeedgi

LZWW^c\

7dai

;ZZYZg

7VhZ

Figure 10.

BVX]^cZIVWaZ

IVWaZ

Hjeedgi

LZWW^c\

7dai

;ZZYZg

7VhZ

AdX`LVh]Zg

;aViLVh]Zg

6eeanBZY^jb

<gVYZI]gZVY

AdX`^c\8dbedjcY

idi]ZI]gZVYh

Mounting Options





Test Run

Loose hair, clothing, or

jewelry could get caught

in machinery and cause

serious personal injury.

Keep these items away

from moving parts at all

times to reduce this risk.

To test run the power feed:

1. 

2. 



3. 

        

 Figure 15  



4. 



5.        

     





6. 

Figure

11       



      

     



      

     

     

     



      

        



        





TroubleshootingPage 21



      



Figure 11.





SECTION 4: OPERATIONS

Operation Safety

Damage to your eyes and lungs could result

from using woodworking machinery without

proper protective gear. Always wear safety

glasses and a respirator when operating this

machine.

NOTICE

If you have never used this type of machine

or equipment before, WE STRONGLY REC-

OMMEND that you read books, trade maga-

zines, or get formal training before begin-

ning any projects. Regardless of the con-

tent in this section, Grizzly Industrial will

not be held liable for accidents caused by

lack of training.

Loose hair, clothing, or

jewelry could get caught

in machinery and cause

serious personal injury.

Keep these items away

from moving parts at all

times to reduce this risk.

To reduce the risk of

serious injury when using

this machine, read and

understand this entire

manual before beginning

any operations.

Basic Use and Care

     





      





        



       



     

      





       

       





Figure 8

       





       

      

          

       



    



You MUST assemble all guards, fences,

and hold-downs before starting your

machine or power feeder. Failure to heed

this warning could result in amputation or

death!

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Grizzly Welder G4181 User manual

Brand: Grizzly

Model: Welder G4181

Type: User manual

This manual is also suitable for

G4181
G7873

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Grizzly Welder G4181 User manual

This manual is also suitable for

Grizzly Welder G4181 User manual

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