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Grizzly Welder G4181, G4181, G7873 User manual

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MODEL G4181/G7873
1-HP POWER FEEDER
OWNER'S MANUAL

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

4HISMANUALPROVIDESCRITICALSAFETYINSTRUCTIONSONTHEPROPERSETUP
OPERATIONMAINTENANCEANDSERVICEOFTHISMACHINEEQUIPMENT
&AILURETOREADUNDERSTANDANDFOLLOWTHEINSTRUCTIONSGIVENINTHIS
MANUALMAYRESULTINSERIOUSPERSONALINJURYINCLUDINGAMPUTATION
ELECTROCUTIONORDEATH
4HEOWNEROFTHISMACHINEEQUIPMENTISSOLELYRESPONSIBLEFORITS
SAFEUSE4HISRESPONSIBILITYINCLUDESBUTISNOTLIMITEDTOPROPER
INSTALLATIONINASAFEENVIRONMENTPERSONNELTRAININGANDUSAGE
AUTHORIZATIONPROPERINSPECTIONANDMAINTENANCEMANUALAVAILABILITY
ANDCOMPREHENSIONAPPLICATIONOFSAFETYDEVICESBLADECUTTERINTEG
RITYANDTHEUSAGEOFPERSONALPROTECTIVEEQUIPMENT
4HEMANUFACTURERWILLNOTBEHELDLIABLEFORINJURYORPROPERTYDAMAGE
FROMNEGLIGENCEIMPROPERTRAININGMACHINEMODIFICATIONSORMISUSE
3OMEDUSTCREATEDBYPOWERSANDINGSAWINGGRINDINGDRILLINGAND
OTHERCONSTRUCTIONACTIVITIESCONTAINSCHEMICALSKNOWNTOTHE3TATE
OF#ALIFORNIATOCAUSECANCERBIRTHDEFECTSOROTHERREPRODUCTIVE
HARM3OMEEXAMPLESOFTHESECHEMICALSARE
s ,EADFROMLEADBASEDPAINTS
s #RYSTALLINESILICAFROMBRICKSCEMENTANDOTHERMASONRYPRODUCTS
s !RSENICANDCHROMIUMFROMCHEMICALLYTREATEDLUMBER
9OURRISKFROMTHESEEXPOSURESVARIESDEPENDINGONHOWOFTENYOU
DOTHISTYPEOFWORK4OREDUCEYOUREXPOSURETOTHESECHEMICALS
7ORKINAWELLVENTILATEDAREAANDWORKWITHAPPROVEDSAFETYEQUIP
MENTSUCHASTHOSEDUSTMASKSTHATARESPECIALLYDESIGNEDTOFILTER
OUTMICROSCOPICPARTICLES

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Table of Contents
INTRODUCTION ............................................... 2






SECTION 1: SAFETY ....................................... 8

 
SECTION 2: CIRCUIT REQUIREMENTS ...... 11
 
SECTION 3: SETUP ....................................... 12
 
 
 
 
 
 
 
 
 
SECTION 4: OPERATIONS ........................... 18
 
 
SECTION 5: MAINTENANCE ......................... 20
 
 
 
SECTION 6: SERVICE ................................... 21
 
 
 
SECTION 8: PARTS ....................................... 24
 
 
 
 
WARRANTY AND RETURNS ........................ 29


INTRODUCTION
Foreword
        

     
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Functional Overview

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Machine Data
Sheet (G4181)
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MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G4181 1 HP POWER FEEDER
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Weight.............................................................................................................................................................. 130 lbs.
Length/Width/Height............................................................................................................................. 44 x 16 x 30 in.
Foot Print (Length/Width)............................................................................................................................. N/A x N/A
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Type................................................................................................................................................... Cardboard
Content.................................................................................................................................................. Machine
Weight...................................................................................................................................................... 63 lbs.
Length/Width/Height................................................................................................................... 21 x 12 x 22 in.
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Type................................................................................................................................................... Cardboard
Content...................................................................................................................................................... Stand
Weight...................................................................................................................................................... 79 lbs.
Length/Width/Height................................................................................................................... 30 x 13 x 12 in.
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Switch..............................................................................................................Forward/Reverse Barrel with 2 Speeds
Switch Voltage...................................................................................................................................................... 220V
Cord Length............................................................................................................................................................ 9 ft.
Cord Gauge....................................................................................................................................................16 gauge
Recommended Breaker Size............................................................................................................................ 15 amp
Plug.........................................................................................................................................................................Yes
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Type.................................................................................................................. TEFC Capacitor Start Induction
Horsepower.................................................................................................................................................1 HP
Voltage........................................................................................................................................................220V
Prewired......................................................................................................................................................220V
Phase........................................................................................................................................................ Single
Amps......................................................................................................................................................4.2/2.5A
Speed........................................................................................................................................3210/1700 RPM
Cycle..........................................................................................................................................................60 Hz
Number Of Speeds........................................................................................................................................... 2
Power Transfer ................................................................................................................................... Gear Box
Bearings................................................................................................................................. Lubricated for Life
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Min. WorkPiece Len..................................................................................................................................... 7 in.
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No. Of Feed Speeds......................................................................................................................................... 4
Feed Speeds........................................................................................................................ 13, 26, 33, 66 FPM
Swing.................................................................................................................................................... 360 deg.
Vertical Movement................................................................................................................................. 9-7/8 in.
Horizontal Movement............................................................................................................................18-1/8 in.
Rotation.................................................................................................................................. Forward, Reverse
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No. Of Rollers....................................................................................................................................................3
Roller Width............................................................................................................................................2-1/4 in.
Roller Diameter...................................................................................................................................... 4-3/4 in.
Roller Suspension..................................................................................................................................... 3/4 in.
Max Height Rollers Parallel Table Surface.............................................................................................8-1/2 in.
Centers Between Rollers..............................................................................................................................5 in.
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Column Diameter................................................................................................................................... 2-1/4 in.
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Roller Construction.................................................................................................................. Synthetic Rubber
Housing Construction................................................................................................................. Cast Aluminum
Supports Construction.......................................................................................................................... Cast Iron
Column Construction.................................................................................................................................. Steel
Paint.......................................................................................................................................................... Epoxy
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ISO Factory ...................................................................................................................................................ISO 9001
Country Of Origin ..............................................................................................................................................Taiwan
Warranty ............................................................................................................................................................ 1 Year
Serial Number Location ................................ "Checked" Sticker, On In-feed Portion Of Housing's Roller Cover Side
Assembly Time ........................................................................................................................................... 45 minutes
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Rollers are Spring Tensioned
Heavy-Duty Gear Reduction with Hardened Gears
Universal Positioning with Handle Locks
Rack and Pinion Horizontal Movement
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Machine
Data Sheet
(G7873)
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MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G7873 1-HP 3-PHASE POWER FEEDER
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Weight...............................................................................................................................................................130 lbs.
Length/Width/Height............................................................................................................................. 44 x 16 x 30 in.
Foot Print (Length/Width)............................................................................................................................. N/A x N/A
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Type................................................................................................................................................... Cardboard
Content.................................................................................................................................................. Machine
Weight...................................................................................................................................................... 63 lbs.
Length/Width/Height................................................................................................................... 21 x 12 x 22 in.
8Vgidc'
Type................................................................................................................................................... Cardboard
Content...................................................................................................................................................... Stand
Weight...................................................................................................................................................... 79 lbs.
Length/Width/Height................................................................................................................... 30 x 13 x 12 in.
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Switch..............................................................................................................Forward/Reverse Barrel with 2 Speeds
Switch Voltage...................................................................................................................................................... 220V
Cord Length............................................................................................................................................................ 9 ft.
Cord Gauge....................................................................................................................................................16 gauge
Recommended Breaker Size.............................................................................................................................15 amp
Plug.........................................................................................................................................................................Yes
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BV^c
Type...........................................................................................................................................................TEFC
Horsepower.................................................................................................................................................1 HP
Voltage........................................................................................................................................................220V
Prewired......................................................................................................................................................220V
Phase........................................................................................................................................................ Three
Amps..................................................................................................................................................... 3.4/2.5A
Speed....................................................................................................................................... 3400/1720 RPM
Cycle..........................................................................................................................................................60 Hz
Number Of Speeds........................................................................................................................................... 2
Power Transfer ................................................................................................................................... Gear Box
Bearings................................................................................................................................. Lubricated for Life
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Min. WorkPiece Len..................................................................................................................................... 7 in.
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No. Of Feed Speeds......................................................................................................................................... 4
Feed Speeds........................................................................................................................ 13, 26, 33, 66 FPM
Swing.................................................................................................................................................... 360 deg.
Vertical Movement................................................................................................................................. 9-7/8 in.
Horizontal Movement............................................................................................................................18-1/8 in.
Rotation.................................................................................................................................. Forward, Reverse
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No. Of Rollers....................................................................................................................................................3
Roller Width............................................................................................................................................2-1/4 in.
Roller Diameter...................................................................................................................................... 4-3/4 in.
Roller Suspension..................................................................................................................................... 3/4 in.
Max Height Rollers Parallel Table Surface.............................................................................................8-1/2 in.
Centers Between Rollers..............................................................................................................................5 in.
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Column Diameter................................................................................................................................... 2-1/4 in.
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Roller Construction.................................................................................................................. Synthetic Rubber
Housing Construction................................................................................................................. Cast Aluminum
Supports Construction.......................................................................................................................... Cast Iron
Column Construction.................................................................................................................................. Steel
Paint.......................................................................................................................................................... Epoxy
Di]ZgHeZX^[^XVi^dch/
ISO Factory ...................................................................................................................................................ISO 9001
Country Of Origin ..............................................................................................................................................Taiwan
Warranty ............................................................................................................................................................ 1 Year
Serial Number Location ................................ "Checked" Sticker, On In-feed Portion Of Housing's Roller Cover Side
Assembly Time ........................................................................................................................................... 45 minutes
;ZVijgZh/
Rollers are Spring Tensioned
Heavy-Duty Gear Reduction with Hardened Gears
Universal Positioning with Handle Locks
Rack and Pinion Horizontal Movement
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Identification
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

No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your
individual working conditions. Use this and
other machinery with caution and respect.
Failure to do so could result in serious per-
sonal injury, damage to equipment, or poor
work results.
Like all machines there is danger associated
with this machine. Accidents are frequently
caused by lack of familiarity or failure to pay
attention. Use this machine with respect
and caution to lessen the possibility of
operator injury. If normal safety precautions
are overlooked or ignored, serious personal
injury may occur.
Additional Safety for Power Feeders
5. WORKPIECE SUPPORT.
 

6. STOPPING FEEDER.

7. ADJUSTMENTS.
     

8. EXPERIENCING DIFFICULTIES.   
     
     


1. SAFETY ACCESSORIES.

2. TOOL SPEED.     
      

3. FEEDING SPEED.    



4. HAND SAFETY.    
       
        



220V Operation
SECTION 2: CIRCUIT REQUIREMENTS
Full Load Amperage Draw
      



Power Supply Circuit Requirements




      
If you are unsure about the
wiring codes in your area or you plan to con-
nect your machine to a shared circuit, consult
a qualified electrician.
 
 
Serious personal injury could occur if you
connect the machine to power before com-
pleting the setup process. DO NOT connect
the machine to the power until instructed
later in this manual.
Electrocution or fire could
result if machine is not
grounded and installed in
compliance with electrical
codes. Compliance MUST
be verified by a qualified
electrician!
Extension Cords

     

          

 

 

Figure 2.
Power Connection Device


        
      
Figure 2

Figure 3
Figure 3.
8dcYj^i
id
BVX]^cZ
8dcYj^i
id
EdlZgHdjgXZ


Wear safety glasses dur-
ing the entire setup pro-
cess!
This machine presents
serious injury hazards
to untrained users. Read
through this entire manu-
al to become familiar with
the controls and opera-
tions before starting the
machine!
Setup Safety
SECTION 3: SETUP
       
       

Description Qty
 
  
  
 
  
Items Needed for
Setup
      
    
        
please imme-
diately call Customer Service at (570) 546-9663
for advice.

       
Otherwise, filing a freight claim can be difficult.


Unpacking


Inventory



Note: If you can't find an item on this list, check
the mounting location on the machine or examine
the packaging materials carefully. Occasionally
we pre-install certain components for shipping
purposes.
Box Inventory (Figures 4 & 5) Qty
A. 
B.  
C. 
D. 
E. 
F. 
G. 
SUFFOCATION HAZARD!
Immediately discard all plas-
tic bags and packing materi-
als to eliminate choking/suf-
focation hazards for children
and animals.
       
  


Figure 5.
Figure 4. 


       

       
     
   For optimum performance,
clean all moving parts or sliding contact sur-
faces.     

     


Clean Up
Gasoline and petroleum
products have low flash
points and can explode
or cause fire if used to
clean machinery. DO
NOT use these products
to clean the machinery.
Many cleaning solvents
are toxic if inhaled.
Minimize your risk by only
using these products in a
well ventilated area.
Assembly
       

     A B  C   
Figures 6  7.  Base Mounting
Page 15




You MUST assemble all guards, fences, and
holdowns before starting your machine or
power feeder. Failure to heed this warning
could result in serious personal injury.
Figure 7.
Figure 6.


        
      


     
Through Bolt Mounting  Direct Mounting
  Page 16    

      

  




Figure 8


       


;ZZY
;ZZY
TablesawShaper
8jiiZg
;ZZY
Jointer
8jiiZg]ZVY
7aVYZ
;ZcXZ ;ZcXZ
;ZcXZ
)i]"GdaaZg
BdYZah
Figure 8.
Base Mounting


       

        
         
        
      




Through-Bolt Mounting

       
   Figure 9   
       





Direct Mounting
Direct Mounting
       
        
Figure
10      
  
     
         

  
    Through-Bolt Mounting

      

Figure 9.
BVX]^cZIVWaZ
;aViLVh]Zg
;aViLVh]Zg
AdX`LVh]Zg
AdX`^c\=ZmCji
IVWaZ
Hjeedgi
LZWW^c\
7dai
;ZZYZg
7VhZ
Figure 10.
Mounting Options


Test Run
Loose hair, clothing, or
jewelry could get caught
in machinery and cause
serious personal injury.
Keep these items away
from moving parts at all
times to reduce this risk.
To test run the power feed:
1. 
2. 

3. 
        
 Figure 15  

4. 

5.        
     


6. 
Figure
11       

      
     

      
     
     
     

      
        

        


TroubleshootingPage 21

      

Figure 11.


SECTION 4: OPERATIONS
Operation Safety
Damage to your eyes and lungs could result
from using woodworking machinery without
proper protective gear. Always wear safety
glasses and a respirator when operating this
machine.
NOTICE
If you have never used this type of machine
or equipment before, WE STRONGLY REC-
OMMEND that you read books, trade maga-
zines, or get formal training before begin-
ning any projects. Regardless of the con-
tent in this section, Grizzly Industrial will
not be held liable for accidents caused by
lack of training.
Loose hair, clothing, or
jewelry could get caught
in machinery and cause
serious personal injury.
Keep these items away
from moving parts at all
times to reduce this risk.
To reduce the risk of
serious injury when using
this machine, read and
understand this entire
manual before beginning
any operations.
Basic Use and Care
     


      


        

       

     
      


       
       


Figure 8
       

      
      
          
       

    

You MUST assemble all guards, fences,
and hold-downs before starting your
machine or power feeder. Failure to heed
this warning could result in amputation or
death!
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