Grizzly Welder G1095 User manual

Brand: Grizzly

Model: Welder G1095

Type: User manual

This manual is also suitable for

G1095

MODEL G1095/G1096

1-HP POWER FEEDER

with 4-ROLLER & 4-SPEED

OWNER'S MANUAL



WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.



4HISMANUALPROVIDESCRITICALSAFETYINSTRUCTIONSONTHEPROPERSETUP

OPERATIONMAINTENANCEANDSERVICEOFTHISMACHINEEQUIPMENT

&AILURETOREADUNDERSTANDANDFOLLOWTHEINSTRUCTIONSGIVENINTHIS

MANUALMAYRESULTINSERIOUSPERSONALINJURYINCLUDINGAMPUTATION

ELECTROCUTIONORDEATH

4HEOWNEROFTHISMACHINEEQUIPMENTISSOLELYRESPONSIBLEFORITS

SAFEUSE4HISRESPONSIBILITYINCLUDESBUTISNOTLIMITEDTOPROPER

INSTALLATIONINASAFEENVIRONMENTPERSONNELTRAININGANDUSAGE

AUTHORIZATIONPROPERINSPECTIONANDMAINTENANCEMANUALAVAILABILITY

ANDCOMPREHENSIONAPPLICATIONOFSAFETYDEVICESBLADECUTTERINTEG

RITYANDTHEUSAGEOFPERSONALPROTECTIVEEQUIPMENT

4HEMANUFACTURERWILLNOTBEHELDLIABLEFORINJURYORPROPERTYDAMAGE

FROMNEGLIGENCEIMPROPERTRAININGMACHINEMODIFICATIONSORMISUSE

3OMEDUSTCREATEDBYPOWERSANDINGSAWINGGRINDINGDRILLINGAND

OTHERCONSTRUCTIONACTIVITIESCONTAINSCHEMICALSKNOWNTOTHE3TATE

OF#ALIFORNIATOCAUSECANCERBIRTHDEFECTSOROTHERREPRODUCTIVE

HARM3OMEEXAMPLESOFTHESECHEMICALSARE

s ,EADFROMLEADBASEDPAINTS

s #RYSTALLINESILICAFROMBRICKSCEMENTANDOTHERMASONRYPRODUCTS

s !RSENICANDCHROMIUMFROMCHEMICALLYTREATEDLUMBER

9OURRISKFROMTHESEEXPOSURESVARIESDEPENDINGONHOWOFTENYOU

DOTHISTYPEOFWORK4OREDUCEYOUREXPOSURETOTHESECHEMICALS

7ORKINAWELLVENTILATEDAREAANDWORKWITHAPPROVEDSAFETYEQUIP

MENTSUCHASTHOSEDUSTMASKSTHATARESPECIALLYDESIGNEDTOFILTER

OUTMICROSCOPICPARTICLES





Table of Contents

INTRODUCTION ............................................... 2

 

 

 

 

SECTION 1: SAFETY ....................................... 8

 

 

SECTION 2: CIRCUIT REQUIREMENTS ...... 11

 

 

SECTION 3: SETUP ....................................... 13

 

 

 

 

 

 

 

 

SECTION 4: OPERATIONS ........................... 19

 

 

 

SECTION 5: MAINTENANCE ......................... 21

 

 

 

SECTION 6: SERVICE ................................... 22

 

 

SECTION 7: WIRING ...................................... 24

 

 

SECTION 8: PARTS ....................................... 27

 

 

WARRANTY AND RETURNS ........................ 32





INTRODUCTION

Foreword

       









      

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Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901

MODEL G1095 POWER FEEDER 4 ROLLER / 4 SPEED,

SINGLE-PHASE

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Weight.............................................................................................................................................................. 144 lbs.

Length/Width/Height...........................................................................................................43-1/4 x 23-1/2 x 29-1/2 in.

Foot Print (Length/Width)............................................................................................................................. N/A x N/A

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Type................................................................................................................................................... Cardboard

Content.................................................................................................................................................. Machine

Weight...................................................................................................................................................... 75 lbs.

Length/Width/Height................................................................................................................... 30 x 12 x 22 in.

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Type................................................................................................................................................... Cardboard

Content...................................................................................................................................................... Stand

Weight...................................................................................................................................................... 79 lbs.

Length/Width/Height................................................................................................................... 30 x 13 x 11 in.

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Switch................................................................................................................................................ Forward/Reverse

Switch Voltage...................................................................................................................................................... 220V

Cord Length............................................................................................................................................................ 9 ft.

Cord Gauge....................................................................................................................................................16 gauge

Recommended Breaker Size............................................................................................................................ 15 amp

Plug.......................................................................................................................................................................... No

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Type.................................................................................................................. TEFC Capacitor Start Induction

Horsepower.................................................................................................................................................1 HP

Voltage........................................................................................................................................................220V

Prewired......................................................................................................................................................220V

Phase........................................................................................................................................................ Single

Amps......................................................................................................................................................4.2/2.5A

Speed........................................................................................................................................3210/1700 RPM

Cycle..........................................................................................................................................................60 Hz

Number Of Speeds........................................................................................................................................... 2

Power Transfer ................................................................................................................................ Gear/Chain

Bearings................................................................................................................................. Lubricated for Life

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Min. WorkPiece Len..................................................................................................................................... 6 in.

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No. Of Feed Speeds......................................................................................................................................... 4

Feed Speeds........................................................................................................................ 13, 26, 33, 66 FPM

Swing.................................................................................................................................................... 360 deg.

Vertical Movement................................................................................................................................. 9-7/8 in.

Horizontal Movement........................................................................................................................... 18-1/8 in.

Rotation.................................................................................................................................. Forward, Reverse

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No. Of Rollers....................................................................................................................................................4

Roller Width............................................................................................................................................2-3/8 in.

Roller Diameter...................................................................................................................................... 4-3/4 in.

Roller Suspension..................................................................................................................................... 3/4 in.

Max Height Rollers Parallel Table Surface...............................................................................................8-1/8 in.

Centers Between Rollers..............................................................................................................................5 in.

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Column Diameter................................................................................................................................... 2-1/4 in.

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Roller Construction.................................................................................................................. Synthetic Rubber

Housing Construction................................................................................................................. Cast Aluminum

Supports Construction.......................................................................................................................... Cast Iron

Column Construction.................................................................................................................................. Steel

Paint.......................................................................................................................................................... Epoxy

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ISO Factory ...................................................................................................................................................ISO 9001

Country Of Origin ..............................................................................................................................................Taiwan

Warranty ............................................................................................................................................................ 1 Year

Serial Number Location ................................ "Checked" Sticker, On In-feed Portion Of Housing's Roller Cover Side

Assembly Time ........................................................................................................................................... 45 minutes

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Rollers are Spring Tensioned with 3/4" Travel

Heavy-Duty Gear Reduction with Hardened Gears

Universal Positioning with Handle Locks

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SHEET

Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901

MODEL G1096 POWER FEEDER 4 ROLLER / 4 SPEED, 3-

PHASE

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Weight.............................................................................................................................................................. 144 lbs.

Length/Width/Height...........................................................................................................43-1/4 x 23-1/2 x 29-1/2 in.

Foot Print (Length/Width)............................................................................................................................. N/A x N/A

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Type................................................................................................................................................... Cardboard

Content.................................................................................................................................................. Machine

Weight...................................................................................................................................................... 75 lbs.

Length/Width/Height................................................................................................................... 30 x 12 x 22 in.

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Type................................................................................................................................................... Cardboard

Content...................................................................................................................................................... Stand

Weight...................................................................................................................................................... 80 lbs.

Length/Width/Height................................................................................................................... 30 x 13 x 11 in.

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Switch................................................................................................................................................ Forward/Reverse

Switch Voltage...................................................................................................................................................... 220V

Cord Length............................................................................................................................................................ 9 ft.

Cord Gauge....................................................................................................................................................16 gauge

Recommended Breaker Size............................................................................................................................ 15 amp

Plug.......................................................................................................................................................................... No

Phase Converter................................................................................................................................................ G5841

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Type.................................................................................................................. TEFC Capacitor Start Induction

Horsepower.................................................................................................................................................1 HP

Voltage........................................................................................................................................................220V

Prewired......................................................................................................................................................220V

Phase.........................................................................................................................................................Three

Amps......................................................................................................................................................3.4/2.5A

Speed........................................................................................................................................3400/1720 RPM

Cycle..........................................................................................................................................................60 Hz

Number Of Speeds........................................................................................................................................... 2

Power Transfer ................................................................................................................................ Gear/Chain

Bearings................................................................................................................................. Lubricated for Life

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Min. WorkPiece Len..................................................................................................................................... 6 in.

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No. Of Feed Speeds......................................................................................................................................... 4

Feed Speeds........................................................................................................................ 13, 26, 33, 66 FPM

Swing.................................................................................................................................................... 360 deg.

Vertical Movement................................................................................................................................. 9-7/8 in.

Horizontal Movement........................................................................................................................... 18-1/8 in.

Rotation.................................................................................................................................. Forward, Reverse

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No. Of Rollers....................................................................................................................................................4

Roller Width............................................................................................................................................2-3/8 in.

Roller Diameter...................................................................................................................................... 4-3/4 in.

Roller Suspension..................................................................................................................................... 3/4 in.

Max Height Rollers Parallel Table Surface............................................................................................ 8-1/8 in.

Centers Between Rollers..............................................................................................................................5 in.

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Column Diameter................................................................................................................................... 2-1/4 in.

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Roller Construction.................................................................................................................. Synthetic Rubber

Housing Construction................................................................................................................. Cast Aluminum

Supports Construction.......................................................................................................................... Cast Iron

Column Construction.................................................................................................................................. Steel

Paint.......................................................................................................................................................... Epoxy

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ISO Factory ...................................................................................................................................................ISO 9001

Country Of Origin ..............................................................................................................................................Taiwan

Warranty ............................................................................................................................................................ 1 Year

Serial Number Location ................................ "Checked" Sticker, On In-feed Portion Of Housing's Roller Cover Side

Assembly Time ........................................................................................................................................... 45 minutes

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Rollers are Spring Tensioned with 3/4" Travel

Heavy-Duty Gear Reduction with Hardened Gears

Universal Positioning with Handle Locks

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Identification

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



Additional Safety for Power Feeders

5. WORKPIECE SUPPORT.   





6. STOPPING FEEDER.   



7. ADJUSTMENTS.   

     



8. EXPERIENCING DIFFICULTIES. 

     



     



1. SAFETY ACCESSORIES.  



2. TOOL SPEED. 

  



3. FEEDING SPEED.    

      

      

        



4. HAND SAFETY.    

       

       

      



No list of safety guidelines can be complete.

Every shop environment is different. Always

consider safety first, as it applies to your

individual working conditions. Use this and

other machinery with caution and respect.

Failure to do so could result in serious per-

sonal injury, damage to equipment, or poor

work results.

Like all machines there is danger associated

with this machine. Accidents are frequently

caused by lack of familiarity or failure to pay

attention. Use this machine with respect

and caution to lessen the possibility of

operator injury. If normal safety precautions

are overlooked or ignored, serious personal

injury may occur.





220V Single-Phase

Operation (G1095)

Full Load Amperage Draw

      



 

Power Supply Circuit Requirements









      

If you are unsure about the

wiring codes in your area or you plan to con-

nect your machine to a shared circuit, consult

a qualified electrician.

 

Extension Cords



     



         



 



 



Figure 2

SECTION 2: CIRCUIT REQUIREMENTS

Serious personal injury could occur if you

connect the machine to power before com-

pleting the setup process. DO NOT connect

the machine to the power until instructed

later in this manual.

Electrocution or fire could

result if machine is not

grounded and installed in

compliance with electrical

codes. Compliance MUST

be verified by a qualified

electrician!

Power Connection Device

      



        

       

Figure 2





<gdjcY^c\E^c

8jggZci

8Vggn^c\

7aVYZh

<gdjcYZY

DjiaZi7dm

Full Load Amperage Draw

 

Power Supply Circuit Requirements









      

If you are unsure about the

wiring codes in your area or you plan to con-

nect your machine to a shared circuit, consult

a qualified electrician.

 

220V Three-Phase

Operation (G1096)

Extension Cords



     



      



       



Serious personal injury could occur if you

connect the machine to power before com-

pleting the setup process. DO NOT connect

the machine to the power until instructed

later in this manual.

Electrocution or fire could

result if machine is not

grounded and installed in

compliance with electrical

codes. Compliance MUST

be verified by a qualified

electrician!

Figure 3

Power Connection Device





        



Figure 3





Wear safety glasses dur-

ing the entire setup pro-

cess!

This machine presents

serious injury hazards

to untrained users. Read

through this entire manu-

al to become familiar with

the controls and opera-

tions before starting the

machine!

Setup Safety

SECTION 3: SETUP

This machine and its com-

ponents are very heavy.

Get lifting help or use

power lifting equipment

such as a forklift to move

heavy items.

     

       



Description Qty

  

  

  

  

  

Items Needed for

Setup

      

    

        

please imme-

diately call Customer Service at (570) 546-9663

for advice.



       

Otherwise, filing a freight claim can be difficult.





Unpacking





Inventory







Note: If you can't find an item on this list, check

the mounting location on the machine or examine

the packaging materials carefully. Occasionally

we pre-install certain components for shipping

purposes.

Box Inventory (Figures 4 & 5) Qty

A.  

B.  

C.  

D.  

E.  

F.  

G.  

       

 





SUFFOCATION HAZARD!

Immediately discard all plas-

tic bags and packing materi-

als to eliminate choking/suf-

focation hazards for children

and animals.

Figure 4



Figure 5

















Hardware Recognition Chart





       



       

Figure 6

      

For optimum performance, clean all moving

parts or sliding contact surfaces.  

      

      





Clean Up

Gasoline and petroleum

products have low flash

points and can explode

or cause fire if used to

clean machinery. DO

NOT use these products

to clean the machinery.

Many cleaning solvents

are toxic if inhaled.

Minimize your risk by only

using these products in a

well ventilated area.

G2544—Solvent Cleaner & Degreaser

       



Figure 6. 



Figure 8.

Figure7

       



      Figure 7   



Assembly

       

  Figure 8     









Base MountingPage 17





        

      





Through

Bolt Mounting  Direct Mounting 

 Page 18      



      



   











Figure 9





 





;ZZY

TablesawShaper

8jiiZg

;ZZY

Jointer

8jiiZg]ZVY

7aVYZ

;ZcXZ ;ZcXZ

;ZcXZ

)i]"GdaaZg

BdYZah

Figure 9.

Base Mounting





Direct Mounting

       



Figure 11









         





Through-Bolt Mounting

       



Figure 10.

Machine Table

;aViLVh]Zg

AdX`LVh]Zg

AdX`^c\=ZmCji

IVWaZ

Hjeedgi

LZWW^c\

7dai

Feeder

Base

Figure 11.

MachineTable

IVWaZ

Hjeedgi

LZWW^c\

7dai

Feeder

Base

AdX`LVh]Zg

;aViLVh]Zg

6eeanVBZY^jb

<gVYZI]gZVY

AdX`^c\8dbedjcY

idi]ZI]gZVYh

Through-Bolt Mounting

 

       

   Figure 10   

       











Direct Mounting

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Grizzly Welder G1095 User manual

Brand: Grizzly

Model: Welder G1095

Type: User manual

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G1095

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Grizzly Welder G1095 User manual

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Grizzly Welder G1095 User manual

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