Whalen MARTOFBB User manual

THIS INSTRUCTION BOOKLET CONTAINS IMPORTANT SAFETY INFORMATION.

PLEASE READ AND KEEP FOR FUTURE REFERENCE.

Whalen Furniture Manufacturing Page 1 Factory No. 17178

Date 2015-10-31 Rev. 1 Factory: GOLBRE

Marlee Twin over Full Bunk Bed

Stock # MARTOFBB

ADULT ASSEMBLY REQUIRED

If you have any questions regarding assembly or if parts are missing, DO NOT return this item to the

store where it was purchased. Please call our customer service number and have your instructions and

parts list ready to provide the model name, part name or factory number:

866-942-5362

Pacific Standard Time: 8:30 a.m. - 4:30 p.m., Monday - Friday

Or visit our web site 24 hours a day, 7 days a week for product assistance at

www.whalenstyle.com

Or e-mail your request to parts@whalenfurniture.com

LOT NUMBER:

DATE OF PURCHASE: / /

Stock # MARTOFBB

Please call for replacement parts or assistance:

866-942-5362

Whalen Furniture Manufacturing Page 2 Factory No. 17178

QUALITY GUARANTEE

We are confident that you will be delighted with your Whalen Furniture purchase.

Should this product be defective in workmanship or materials or fail under normal use, we will repair or

replace it for up to one (1) year from date of purchase. Every Whalen Furniture product is designed to meet

your highest expectations. We guarantee that you will immediately see the value of our fine furniture.

This warranty gives you specific legal rights and you may also have other rights which vary from State to

State.

Customer Service: 866-942-5362

8:30 a.m. - 4:30 p.m., PST, Monday to Friday

www.whalenstyle.com

ALWAYS USE GUARDRAILS ON BOTH LONG SIDES OF THE UPPER BUNK. IF

THE BUNK BED WILL BE PLACED NEXT TO THE WALL, THE GUARDRAIL

THAT RUNS THE FULL LENGTH OF THE BED SHOULD BE PLACED AGAINST

THE WALL TO PREVENT ENTRAPMENT BETWEEN THE BED AND WALL.

STRANGULATION HAZARD - Never attach or hang items to any part of the bunk bed

that are not designed for use with the bed; for example, but not limited to, hooks, belts,

and jump ropes.

Prohibit more than one person on upper bunk.

Mattress thickness is from 7 in. (18 cm) to 9 in. (23 cm) use on lower bunk bed, and

maximum mattress thickness must not exceed 9 in. (23 cm) use on upper bunk bed.

Surface of mattress must be at least 5 in. (12.7 cm) below the upper edge of guardrails.

Use only mattress which is 74 in. (1.8 m) to 75 in. (1.9 m) long and 37 ½ in. (95 cm) to

38 ½ in. (98 cm) wide on upper bunk.

Use only mattress which is 74 in. (1.8 m) to 75 in. (1.9 m) long and 52 ½ in. (1.3 m) to

53 ½ in. (1.4 m) wide on bottom bunk.

Replacement parts, including additional guardrails, may be obtained from any Whalen

Furniture dealer.

Stock # MARTOFBB

Please call for replacement parts or assistance:

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Whalen Furniture Manufacturing Page 3 Factory No. 17178

TO HELP PREVENT SERIOUS OR FATAL INJURIES FROM ENTRAPMENT

OR FALLS

• Follow the information on the warnings appearing on the upper bunk end

structure and on the carton. Do not remove warning label from bed.

• Always use the recommended size mattress or mattress support, or both, to help

prevent the likelihood of entrapment or falls.

• Surface of mattress must be at least 5 in. (12.7 cm) below the upper edge of

guardrails.

• Do not allow children under 6 years of age to use the upper bunk.

• Periodically check and ensure that the guardrail, ladder and other components

are in their proper position, free from damage and that all connectors are tight.

• Do not allow horseplay on or under the bed and prohibit jumping on the bed.

• Always use the ladder for entering and leaving the upper bunk.

• Do not use substitute parts. Contact the manufacturer or dealer for replacement

parts.

• Use of a night light may provide added safety precaution for a child using the

upper bunk.

• Always use guardrails on both long sides of the upper bunk. If the bunk bed will

be placed next to the wall, the guardrail that runs the full length of the bed

should be placed against the wall to prevent entrapment between the bed and

wall.

• The use of water or sleep flotation mattress is prohibited.

• STRANGULATION HAZARD – Never attach or hang items to any part of the

bunk bed that are not designed for use with the bed; for example, but not limited

to, hooks, belts, and jump ropes.

• Prohibit more than one person on upper bunk.

• Keep these instructions for future reference.

This product was manufactured November 2015.

Stock # MARTOFBB

Please call for replacement parts or assistance:

866-942-5362

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Parts and Hardware List

Please read completely through the instructions and verify that all listed parts and hardware are present

before beginning assembly.

A- Lower Post (Qty. 4) B- Lower Cap Rail (Qty. 2)

C- Lower Cross Assembly (Qty. 2) D- Upper Footboard Front Post (Qty. 1)

E- Upper Post (Qty. 2) F- Upper Headboard Back Post (Qty. 1)

G- Upper Cap Rail (Qty. 2) H- Upper Cross Assembly (Qty. 2)

I- Mattress Side Rail (Qty. 2) J- Lower Ladder Side Rail (Qty. 1)

(With 2 through holes for ladder)

Stock # MARTOFBB

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Parts and Hardware List

Please read completely through the instructions and verify that all listed parts and hardware are present

before beginning assembly.

K- Upper Ladder Side Rail (Qty. 1) L- Long Guardrail (Qty. 2)

(With 2 female connectors)

M- Short Guardrail (Qty. 2) N- Lower Mattress Support Slats ((Qty. 1)

O- Upper Mattress Support Slats (Qty. 1) P- Left Ladder Support (Qty. 1)

Q- Right Ladder Support (Qty. 1) R- Ladder Step (Qty. 4) S- Front Guardrail Post (Qty. 1)

T- Guardrail Support (Qty. 2) U- Slat Support with Leveler (Qty. 3)

Stock # MARTOFBB

Please call for replacement parts or assistance:

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Parts and Hardware List

Please read completely through the instructions and verify that all listed parts and hardware are present

before beginning assembly.

(1) M6 x 110 mm Bolt (2) M6 x 50 mm Bolt

(Qty. 40+2 extra) (Qty.27+1 extra)

(3) M6 x 40 mm Bolt (4) Barrel Nut

(Qty. 2+1 extra) (Qty. 24+1 extra)

(5) M10 x 40 mm Wood Dowel (6) M4 x 25 mm Wood Screw

(Qty. 42+2 extra) (Qty. 2+1 extra)

(7) M4 x 32 mm Wood Screw (8) Bed Connector Pin

(Qty. 34+1 extra) (Qty. 4)

(9) Floor Protector T-handle Allen Wrench

(Qty. 4+1 extra) (Qty. 1)

Tools required: Allen wrench (provided) and Phillips screwdriver (not provided).

Stock # MARTOFBB

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866-942-5362

Whalen Furniture Manufacturing Page 7 Factory No. 17178

ASSEMBLING LOWER BUNK

NOTE: Please follow the instructions carefully to insure a safe and sturdy bed. Do not fully

tighten the bolts until all rails and guardrails are attached.

1. Unpack the units and confirm that you have all hardware and required parts.

2. Insert three Wood Dowels (5) into the non-threaded holes of one Lower Cross Assembly (C). Align and

attach one Lower Cap Rail (B) to the Lower Cross Assembly (C) with four M6 x 50 mm Bolts (2).

3. Repeat the same procedure to attach another Lower Cap Rail (B) to another Lower Cross Assembly (C).

2

5

C

B

M10 x 40 mm Wood Dowel

(6 used in this step)

⑤

M6 x 50 mm Bolt

(8 used in this step)

②

Stock # MARTOFBB

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ASSEMBLING LOWER BUNK

4. Insert four Wood Dowels (5) into the end large holes of the Lower Cross Assembly (C). Align and

attach two Lower Posts (A) to the Lower Cross Assembly (C) with four 110 mm Bolts (1).

5. Repeat the same procedure to form the other Lower Headboard / Footboard.

5

1

5

1

5

1

5

1

C

A

B

A

M10 x 40 mm Wood Dowel

(8 used in this step)

⑤

M6 x 110 mm Bolt

(8 used in this step)

①

Stock # MARTOFBB

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Whalen Furniture Manufacturing Page 9 Factory No. 17178

ASSEMBLING LOWER BUNK

6. Insert two Barrel Nuts (4) into each end of the Mattress Side Rail (I) and Lower Ladder Side Rail (J).

Be sure that the cross slot on the Barrel Nut faces out and that the long groove points towards the entry

of the bolt.

7. Bolt the Mattress Side Rail (I) and Lower Ladder Side Rail (J) between the Lower Posts (A) as shown

above, using the 110 mm Bolts (1) through the drilled holes on the Posts and screw into the Barrel Nuts

(4) in the Side Rails (I and J). Make sure that the wood stoppers attached on the Mattress Side

Rail for slats are up and face inward. Tighten the bolts with the enclosed Allen wrench.

1

I

4

C

A

J

I

A

C

A

C

J

Barrel Nut

(8 used in this step)

④

M6 x 110 mm Bolt

(8 used in this step)

①

Stock # MARTOFBB

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ASSEMBLING UPPER BUNK

8. Align and attach one Upper Cap Rail (G) to one Upper Cross Assembly (H) with three M6 x 50 mm

Bolts (2) and two Wood Dowels (5) as shown.

9. Repeat the same procedure to attach another Upper Cap Rail (G) to another Upper Cross Assembly (H).

5

G

H

2

M10 x 40 mm Wood Dowel

(4 used in this step)

⑤

M6 x 50 mm Bolt

(6 used in this step)

②

Stock # MARTOFBB

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866-942-5362

Whalen Furniture Manufacturing Page 11 Factory No. 17178

ASSEMBLING UPPER BUNK

10. Insert four Wood Dowels (5) into the end large holes of the Upper Cross Assembly with warning label

(H). Attach Upper Posts (E and F) to the Upper Cross Assembly by using four 110 mm Bolts (1) as

shown. Tighten the bolts with the enclosed Allen wrench.

11. Repeat the same procedure to attach Upper Posts (D and E) to the other Upper Cross Assembly (I).

H

G

H

G

F

E

D

E

5

1

5

M6 x 110 mm Bolt

(8 used in this step)

①

M10 x 40 mm Wood Dowel

(8 used in this step)

⑤

Stock # MARTOFBB

Please call for replacement parts or assistance:

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Whalen Furniture Manufacturing Page 12 Factory No. 17178

ASSEMBLING UPPER BUNK

12. Insert the Wood Dowels (5) into the drilled large holes of Long Guardrail (L) at both ends. Attach two

Long Guardrails (L) and one Mattress Side Rail (I) between the Upper Posts (E and F) using eight 110

mm Bolts (1) and eight Barrel Nuts (4) as shown above. Make sure that the wood stoppers for slat

attached on Mattress Side Rail (I) are up and face inward.

13. Attach Upper Ladder Side Rail (K) between the Upper Posts (D and E) using four 110 mm Bolts (1)

and four Barrel Nuts (4). Make sure the wood stoppers for slat attached on side rail are up and face

inward.

1

5

4

L

K

H

L

I

K

H

F

E

D

H

D

G

E

F

I

M6 x 110 mm Bolt

(12 used in this step)

①

M10 x 40 mm Wood Dowel

(4 used in this step)

⑤

Barrel Nut

(12 used in this step)

④

Stock # MARTOFBB

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ASSEMBLING UPPER BUNK

14. Insert the Wood Dowels (5) into the end large holes of Short Guardrails (M) as a guide. Attach two

Short Guardrails (M) between Front Upper Post (E) and Front Guardrail Post (S) using four 110 mm

Bolts (1) and four Barrel Nuts (4). As shown.

15. Fasten the Front Guardrail Post (S) to the Upper Ladder Side Rail (K) with two 40 mm Bolts (3), using

the enclosed Allen wrench.

S

K

S

K

3

M

4

5

1

E S

E

M

S

K

Barrel Nut

(4 used in this step)

④

M6 x 110 mm Bolt

(4 used in this step)

①

M10 x 40 mm Wood Dowel

(4 used in this step)

⑤

M6 x 40 mm Bolt

(2 used in this step)

③

Stock # MARTOFBB

Please call for replacement parts or assistance:

866-942-5362

Whalen Furniture Manufacturing Page 14 Factory No. 17178

ASSEMBLING UPPER BUNK

16. With the pilot holes as a guide, align and attach one Guardrail Support (T) to the center of the Long

Guardrails (L) and the Upper Mattress Side Rail (I) by using three 32 mm Screws (7) through the

countersunk holes and screw into place. As shown above.

17. Repeat the same procedure to attach the other Guardrail Support (T) to the Short Guardrails (M) and the

Upper Ladder Side Rail (K).

K

M

I

L

T

UP

7

M4 mm x 32 mm Screw

(6 used in this step)

⑦

Stock # MARTOFBB

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Whalen Furniture Manufacturing Page 15 Factory No. 17178

ASSEMBLING UPPER BUNK

18. Lay out the Upper Mattress Support Slats (O) between the wood stoppers on the Upper Mattress Side

Rail (I) and the Upper Ladder Side Rail (K). Insert and screw 32 mm Screws (7) into the countersunk

holes in each end of the slats. Tighten the screws using a Phillips screwdriver.

M4 mm x 32 mm Screw

(14 used in this step)

⑦

7

O

K

I

O

I

Stock # MARTOFBB

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ASSEMBLY OF THE BUNK BED

19. Now, place the two assembled bunks where you want to place your Bunk Bed.

20. Insert four Bed Connector Pins (8) into the top holes of Lower Bunk, as shown.

21. Now, ask for assistance to stack the Upper Bunk onto the Bed Connector Pins (8) on the Lower Bunk.

NOTE: Make sure that the Upper Bunk sits completely on top of the Lower Bunk and the pins go all

the way, not leaving any gaps.

8

G

D

E

F

E

Bed Connector Pin

(4 used in this step)

⑧

Stock # MARTOFBB

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Whalen Furniture Manufacturing Page 17 Factory No. 17178

ASSEMBLY OF THE LADDER

22. Insert the Wood Dowels (5) into the drilled large holes of Ladder Steps (R) at both ends. Attach Left

and Right Ladder Supports (P and Q) to the Ladder Steps (R) using the 50 mm Bolts (2). Securely

tighten all bolts with the enclosed Allen wrench.

M10 x 40 mm Wood Dowel

(8 used in this step)

⑤

M6 x 50 mm Bolt

(8 used in this step)

②

5

R

2

R

Q

P

Stock # MARTOFBB

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Whalen Furniture Manufacturing Page 18 Factory No. 17178

ASSEMBLY OF THE LADDER

23. Hook the assembled ladder securely over the top of the Upper Ladder Side Rail (K), between the Front

Guardrail Post (S) and the Upper Footboard Front Post (D) in the opening provided.

24. Insert two 50 mm Bolts (2) through the drilled holes on the Lower Ladder Side Rail (J) and screw into

the threaded inserts on the Ladder Supports (P and Q). Fasten the ladder hooks to the Upper Ladder

Side Rail (K)

using two 25 mm Screws

(6)

.

M6 x 50 mm Bolt

(2 used in this step)

②

M4 mm x 25 mm Screw

(2 used in this step)

⑥

Back Side

K

J

P

Q

P

Q

K

P

Q

6

2

Q

P

J

Back Side

2

Stock # MARTOFBB

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ASSEMBLY OF THE BUNK BED

25. Align and attach three Slat Supports (U) to the bottom side of the Lower Mattress Support Slats (N) by

inserting the 50 mm Bolts (2) through the countersunk holes on the slats and screw into place.

26. Lay out the Lower Mattress Support Slats (N) between the wood stoppers on the Mattress Side Rail (I)

and Lower Ladder Side Rail (J). Insert and screw the 32 mm Screws (7) into the countersunk holes in

each end of the slats. Tighten the screws using a Phillips screwdriver. Set the pre-attached Floor Lever

underneath the Slat Supports (U) to the correct height.

J

I

N

U

I

J

N

7

2

N

U

M6 x 50 mm Bolt

(3 used in this step)

②

M4 mm x 32 mm Screw

(14 used in this step)

⑦

Stock # MARTOFBB

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Whalen Furniture Manufacturing Page 20 Factory No. 17178

DISASSEMBLING THE BUNK BED

NOTE: The Bunk Bed can be separated into

a Twin Bed and a Full Size Bed. In this case,

attach four Floor Protectors (9) onto the bottom of the Upper Posts (D, E and F). Guardrails

are not necessary.

27. To convert the bunk bed back into a twin bed and a full size bed, first unscrew the bolts to remove the

Ladder and all Guardrails.

28. Have an assistant help to remove the Upper Bunk from the Lower Bunk.

29. Attach four Floor Protectors (9) to the bottom of the Upper Posts (D, E and F). The beds can now be

placed in the desired locations.

Floor Protector

(4 used in this step)

⑨

F

E

D

E

A

F GE

9

Whalen MARTOFBB User manual

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