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  3. EDGE 2 Non-Redundant Systems

Cumberland EDGE 2 Non-Redundant Systems Owner's manual

  • Hello! I've reviewed the wiring diagram for the EDGE 2 non-redundant systems. This document provides valuable information on setting up your system, including repeater configurations like H-Branch and T-Branch, and also details the power and communication wiring requirements. The document highlights the use of RS485 repeaters and provides essential specifications for cable gauges and distances. I'm ready to answer your questions about the setup and use of this system.
  • What types of repeater configurations are supported?
    How many repeaters can be connected in series on a bus?
    What is the recommended minimum gauge for communication wires?
    Does the EDGE RS485 REPEATER boost 24Vdc power?
    What is the internal connection of the repeater regarding 24Vdc?
Please scan the QR Code to access the complete
manual or visit the website.
Cumberland: http://www.cumberlandpoultry.com
AP: http://www.automatedproduction.com
GSI Electronics Inc. • 5200 Armand Frappier Saint-Hubert, Qc • Canada J3Z 1G5 • Phone: 1-877-926-2777
E-mail: [email protected]
WIRING DIAGRAM
EDGE 2 NON-REDUNDANT SYSTEMS
#891-00596 REV 02
REV 02
EN
AP
Cumberland
1
NOTE: This guide does not provide
detailed installation, safety or operational
instructions. See the EDGE 2 System
Manuals for complete information.
The EDGE 2 is manufactured by GSI Electronics Inc., Canada.
TP-775
REPEATER
REPEATER
REPEATER
E
xtend
see Typical EXTEND wiring
H- Branch
see H
Branch wiring
EOL
EOL
EOL
EOL
EOL
EOL
A1
S1
A1
A2
S2
S2
A2
- This scheme doesn’t take care of the redundancy of power; it reflects the communication busses.
-
EDGE RS
485
REPEATER
needs to be powered on 24Vdc; it does not boost 24Vdc
-
EDGE RS
485
REPEATER
has to be powered with 24Vdc from Automation or Safety side
-
EDGE RS
485
REPEATER
:
24V on AUTO1 is connected directly with 24V on AUTO2, this is a
n internal
link
-
EDGE RS
485
REPEATER
:
24V on SAFETY1 is connected directly with 24V on SAFETY2, this is a
n
Internal link
-
EDGE RS
485
REPEATER
:
Power consumption of
The m
odule is less than 1 Watt
-
Minimum gauge of 18 (0.82mm
2
)
recommended for communication wire (A,B), twisted, shielded.
S1
EDGE RS485 REPEATER
NOTES
:
-
RS
-
485
Network can be made of many repeaters configured as in H
-
Branch
,
T
-
Branch and
/
or Extenders
,
or any combination of
these configurations
(
Look at EDGE RS
485
REPEATER wiring diagrams
)
-
Communication on AUTO
1
is repeated
(
re
-
generated or amplified
)
on AUTO
2
and vice
-
versa
.
-
Communication on SAFETY
1
is repeated
(
re
-
generated or amplified
)
on SAFETY
2
and vice
-
versa
.
-
5
repeaters Max in Series on a Bus
EOL
T- Branch
see T
-
Branch wiring
EOL
A1
S1
A1
S1
A2
S2
A1
S1
A2
S2
EOL
EOL
HYBRID NETWORK – DIFFERENT NETWORK TOPOLOGY WITH REPEATER APPLICATION
Distance
61 m (200 ft)
150
m
(
5
00
ft
)
3
00
m
(
1
000
ft
)
6
00
m
(
2
000
ft
)
1200 m (4000 ft)
Minimum
wire gage
18 AWG
16 AWG *
14 AWG
12 AWG
10 AWG
* Recommended
Power Cable
(
24
V and GND
)
5.26 mm
2
3.30 mm
2
2.08 mm
2
1.30 mm
2
0.82 mm
2
2.58 mm
2.05 mm
1.62 mm
1.29 mm
1.02 mm
Minimum
diameter
Min. cross
section
3 Slots
Expansion Box
3 Slots
Expansion Box
3 Slots
Expansion Box
3 Slots
Expansion Box
6 Slots
Expansion Box
3 Slots
Expansion Box
VR-50/250
VR-50/250
VR-50/250
VR-50/250
RS485 REPEATER
RS485 REPEATER
RS485 REPEATER
Master EDGE 2
Main Controller
Bird Scale
Bin Scale
GROUP A
GROUP A
GROUP B
GROUP B
GROUP
C
GROUP
C
SAFETY BUS
AUTOMATION
BUS
LEGEND
2
WIRING DIAGRAM
EDGE 2 NON-REDUNDANT SYSTEMS
#891-00596 REV 02
EN
WAN
LAN
Router with DHCP Server
To service
provider
EOL
EOL
Summary of SCHEME 8 - POWER & Communication - No Redundancy
Expansion Box
1
3
-
Slot or
6
-
Slot
Expansion Box
4
3
-
Slot or
6
-
Slot
Master EDGE 2
Main Controller
Expansion Box
2
3
-
Slot or
6
-
Slot
Expansion Box
3
3
-
Slot or
6
-
Slot
Power and
Communication
Ethernet cable
(
optional
)
Communication only
(
with gnd
)
LEGEND
LEGEND
SAFETY BUS
AUTOMATION
BUS
LEGEND
Power(24Vdc +
gnd
) only
GROUP A
GROUP A
GROUP B
GROUP B
Look at
DETAILED
SCHEME
8
Ethernet cable max. distance 100 m (328 ft)
WiFi max distance 30m (100 ft.)
3
WIRING DIAGRAM
EDGE 2 NON-REDUNDANT SYSTEMS
#891-00596 REV 02
EN
Comm
/
Power
Port
24V
A
B
GND
24V
A
B
GND
Auto
&
Safety
• No power (24V) between expansin boxes
• GND must be connected between groups
• Shield must be connected to EARTH at one end of the cable
• Power supplies are connected on J13/J14 (AUTO)
WR-16-2TS-S WIRE, 16 AWG 2 TWISTED SHIELDED PAIRS, COMM AND POWER, 600V, 1000' SPOOL
WR-16RED-2TS-S WIRE, 16 AWG 2 TWISTED SHIELDED PAIRS, COMM AND POWER, 600V, 1000' SPOOL, RED JACKET
WR-18-2TS-S WIRE, 18 AWG 2 TWISTED SHIELDED PAIRS, COMM AND POWER, 600V, 1000' SPOOL
WR-18RED-2TS-S WIRE, 18 AWG 2 TWISTED SHIELDED PAIRS, COMM AND POWER, 600V, 1000' SPOOL, RED JACKET
Distance Mim. Wire Gage
61 m (200 �.) 18 AWG
150 m (500 �.) 16 AWG*
300 m (1000 �.) 14 AWG
600 m (2000 �.) 12 AWG
1200 m (4000 �.) 10 AWG
* Recommended
Power Cable
AP/Cumberland Power & Communication Wires: Shielded Twisted Pairs - 18AWG or 16 AWG, 600V, 90C (min.)
Recommended cable type: TC-ER/CIC
Wire Color Color Code
Red RD
Blue BL*
Black BK
White WH
Orange OR
Yellow YL
Green/Yellow GN/YL
*BL could be Green
instead of Blue.
COMMUNICATION WIRING
1
2
3
4
6
5
DAISY CHAIN TOPOLOGY
1
2
3
4
6
5
DAISY CHAIN TOPOLOGY
OK OK
1
2
3
4
6
5
NO
STAR TOPOLOGY
INTERNAL CONNECTION
24V
A
B
GND
Main Control
Power 150 m (500 ft) with16 AWG *
24V Power Load
(
No Internal Power Supply)
Comm
/
Power
Port
24V
A
B
GND
Auto
Safety
24V
A
B
GND
24V
A
B
GND
24V
A
B
GND
24V
A
B
GND
Expansion BOX 1 -
3
-
slot or 6
-
slot
Comm
/
Power
Port
PCB-420 or PCB-421
(
Backplane)
J1
3
J1
4
J
3
J
4
Comm
/
Power
Port
J16
J17
J18
24V
A
B
GND
24V
A
B
GND
24V
A
B
GND
24V
A
B
GND
Expansion BOX 2 -
3
-
slot or 6
-
slot
Comm
/
Power
Port
PCB-420 or PCB-421
(
Backplane)
J1
3
J1
4
J
3
J
4
Comm
/
Power
Port
J16
J17
J18
PCB-5
00
(
Communication Board
)
Power 150 m (500 ft) with16 AWG *
24V
A
B
GND
24V
A
B
GND
24V
A
B
GND
24V
A
B
GND
Comm
/
Power
Port
PCB-420 or PCB-421
(
Backplane)
J1
3
J1
4
J
3
J
4
Comm
/
Power
Port
J16
J17
J18
24V
A
B
GND
24V
A
B
GND
24V
A
B
GND
24V
A
B
GND
PCB-420 or PCB-421
(
Backplane)
J1
3
J1
4
J
3
J
4
Comm
/
Power
Port
J16
J17
J18
Expansion BOX 3 -
3
-
slot or 6
-
slot
Expansion BOX 4 -
3
-
slot or 6
-
slot
Comm
/
Power
Port
Communication 1200 m (4000 ft) max., 18 AWG twisted pair shielded cable, Terminals A & B
End Of Line
PSU 120W
PSU 120W
PSU 120W
PSU 120W
PCB-4
22
(
Communication Board
)
EOL
End Of Line
Safety
EOL
End Of Line
Auto
PCB-4
22
(
Communication Board
)
EOL
End Of Line
Safety
EOL
End Of Line
Auto
PCB-422
(
Communication Board)
EOL
End Of Line
Safety
EOL
End Of Line
Auto
PCB-422
(
Communication Board)
EOL
End Of Line
Safety
EOL
End Of Line
Auto
DETAILED SCHEME 8 -
POWER
& Communication - No Redundancy
–
Refer to Scheme
1
for complete wiring
EOL
J1
J3
Auto
Auto
Auto
Auto
Safety
Safety
Safety
Safety
2 x shielded twisted pairs
2 x shielded twisted pairs
2 x shielded twisted pairs
2 x shielded twisted pairs
Refer to Section
Grounding recommendations
1 pair used for Power (24V & GND)
The other pair used for
Communication (A & B)
18GA for Communication
16GA for Power - 150m (500’) max.
WTWT
RD
RD
BK
BK
BL
BL
WT
WT
RD
RD
BK
BK
BK
BK BK
BK BK
BK
BK
BK
BL
BL
BL
BL
WT
WT
BK
BK
BK
BK
BL
BL
WT
WT
BK
BK
BL
BL
WT
WT
BK
BK
BL
BL
WT
WT
BK
BK
BL
BL
WT
WT
BK
BK
BL
BL
WT
WT
BK
BK
RD
RD BK
BK
RD
RD BK
BK
RD
RD BK
BK
RD
RD BK
BK
/