Toro Chain Kit, ProStripe 560 Mower Installation guide

Brand: Toro

Model: Chain Kit, ProStripe 560 Mower

Type: Installation guide

FormNo.3444-408RevA

ChainKit

ProStripe560Mower

ModelNo.134-5395

InstallationInstructions

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

Description

Qty.

Use

Nopartsrequired

–

Preparethemachine.

Bearingsupportplate2

Bolt(M6x16)

Rearrollerbushing2

Thrustwasher(36mm)

Drivecam4

Drivekey4

Rollerbushing2

Flatwasher6

Spacer

Shaft

Sprocket(22T)

Washer(M6x18)

Springwasher

Bolt(M6x25)

Removetheroller.

Tensionertemplate1

Tensionerpulley1

Bolt(M6x1)

Nut1

Backplate1

Chain

Sprocket(10T)

Thrustwasher(20mm)

Circlip

Finishtheinstallation.

PreparingtheMachine

WARNING

Tippingthemachinemaycausethefuelto

leak.Fuelisammableandexplosive,and

cancausepersonalinjury.

Runtheenginedryorremovethefuelwitha

handpump;neversiphonthefuel.

1.Runtheenginedryorremovethefuelwitha

handpump.

2.Movethemachinetoalevelsurface,ensure

thattheengineisshutoff,ensurethatallmoving

partsstop,andallowtheenginetocool.

3.Disconnectthespark-plugwirefromthespark

plug;refertotheOperator’sManualforyour

machine.

8111LyndaleAvenueSouth

Bloomington,MN55420Registeratwww.T oro.com.

OriginalInstructions(EN)

PrintedintheUK

AllRightsReserved

*3444-408*

RemovingtheRoller

1.Ifthegrassbagisonthemachine,removethegrassbag.

2.Removethechaincoverfromthemachinebyremovingthe2chain-coverbolts(Figure1).

Note:Retainthechaincoverand2chain-coverboltsforlaterinstallation.

3.Removeanddiscardtheexistingcirclip,thrustwasher,sprocket,andchainfromthegearboxpost

(Figure1).

g349697

Figure1

1.Gearboxpost5.Circlip

2.Chain6.Chaincover

3.Sprocket7.Chain-coverbolts(2)

4.Thrustwasher

4.Removetherollerandallcorrespondingpartsfromthemachine.

Note:Discardallcorrespondingpartsexcepttherolleritself.

5.FillthecamdrivecavitywithgreasethathassuperiorwaterresistancesuchasFuchsRenolitCZ2

greaseorsimilar.

Important:Donotusestandardgreaseasthismayallowmoisturetoreducelubricantefciency.

6.ReplaceallrollerpartsasshowninFigure2.

g349194

Figure2

1.Bolt(M6x16)(Qty.3)8.Flatwasher(Qty.6)

2.Bearingsupportplate(Qty.2)9.Spacer(Qty.1)

3.Rearrollerbushing(Qty.2)10.Shaft(Qty.1)

4.Thrustwasher(36mm)(Qty.2)11.Sprocket(Qty.1)

5.Drivecam(Qty.4)12.Springwasher(Qty.1)

6.Drivekey(Qty.4)13.Bolt(M6x25)(Qty.1)

7.Rollerbushing(Qty.2)14.Washer(M6x18)(Qty.1)

Note:Addmultipleatwasherstoremovesidewaysmovement.

7.Torquetheboltsontherearrollerdrivegearto7N·m(5.2ft-lb).

8.Whenshimmingtherearroller,onlytightentoremoveendoat.Donottightentothepointwherethe

rollerlocksuportherollerhastoomuchresistancewhenrotating.

FinishingtheInstallation

1.Lineupthetensionertemplateontherearaxle

supportandtemporarilyxthetemplateinplace

usingachaincoverboltinthecorresponding

hole.

2.Drill4[3mm(1/8inch)]pilotholesintherear

axlesupportinthelocationsmarked.

3.Removethetemplatefromthemachineand

discard.

4.Usea6mm(1/4inch)drillbittoopenupthe

4holes.

Note:Theholeswilloverlap.Thisisintentional.

5.Installthetensionerpulleyinoneofthe4holes

thatyoudrilled.Usebolt(M6x1)tosecurethe

pulleytotherearaxlesupport.

6.Installthebackplateonthebackoftherearaxle

supportandsecuretheboltwiththenut.

7.Gentlypushupthechainwiththeidleruntilyou

getadequatetension.Pushtheboltthrough

thenearestavailableclearhole.Donotforce

theboltthroughapartialholeandovertension

thechain.Theadditionalholesallowforfuture

adjustment.

8.Installthechain,sprocket(10T),thrustwasher

(20mm),andcirclipontothegearboxpostas

showninFigure3.

9.Securethepreviouslyremovedchaincoveronto

themachinewiththe2correspondingbolts

(Figure3).

g349697

Figure3

1.Gearboxpost5.Circlip

2.Chain6.Chaincover

3.Sprocket7.Chain-coverbolts(2)

4.Thrustwasher

g349709

Parts

Ref.

PartNumber

Qty.

Description

1111-82161Washer-thrust

2111-86022Washer-thrust

3134-02542

Circlip

4134-17342Bearingsupportplate

134-20344Keydrive

6134-26352Rearrollerbushing

134-29244Drivecam

8134-38051

Sprocket(10T)

9134-38061

Sprocket(22T)

10134-52611

Chain

11134-62261Tensionerpulley

12134-62821Tensionertemplate

Ref.

PartNumber

Qty.

Description

13094381Nut

14095454

Bolt(M6x16)

153401292Rollerbushing

164800976Flatwasher

17ZBHIF025U1

Bolt(M6x25)

18134-03141Rollerspacer

19111–76791

Washer(M6x18)

20094741

Springwasher(M6)

21134-52531

Rollershaft

22134-62251Tensionerbackplate

23111-01181

Bolt(M6x1)

Notes:

Toro Chain Kit, ProStripe 560 Mower Installation guide

Toro Chain Kit, ProStripe 560 Mower Installation guide

Toro Chain Kit, ProStripe 560 Mower Installation guide

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