Operator's Manual
+ INSTRUCTIONS FOR PRODUCT DELIVERY . . . Page 3
Nr. 99 988.GB.80E.0
Ihre / Your / Votre • Masch.Nr. • Fgst.Ident.Nr.
• Plough
SERVO 45 PLUS
SERVO 45 NOVA PLUS
GB
ALLG./BA SEITE 2 / 9300-GB
Important information concerning
Product Liability.
According to the laws governing product liability, the manufacturer and
dealer are obliged to hand the operating manual to the customer at the time
of sale, and to instruct them in the recommended operating, safety, and
maintenance regulations. Confirmation is necessary to prove that the
machine and operating manual have been handed over accordingly.
For this purpose,
-document A is to be signed and sent to Pöttinger,
-document B remains with the dealer supplying the machine,
- and the customer receives document C.
In accordance with the laws of product liability, every farmer is an
entrepreneur.
According to the laws of product liability, property damage is damage
caused by a machine and not to it. An excess of Euro 500 is provided for
such a liabilioty.
In accordance with the laws of product liability, entrepreneurial property
damages are excluded from the liability.
Attention! Should the customer resell the machine at a later date, the
operating manual must be given to the new owner who must then be
instructed in the recommended regulations referred to herein.
GB Dear Farmer
You have just made an excellent choice.
Naturally we are very happy and wish to
congratulate you for having chosen Pöttinger.
As your agricultural partner, we offer you quality
and efficiency combined with reliable servicing.
In order to assess the spare-parts demand for
our agricultural machines and to take these
demands into consideration when developing
new machines, we would ask you to provide us
with some details.
Furthermore, we will also be able to inform you
of new developments.
Dokument D
GB-0600 Dokum D Servo - 3 -
PÖTTINGER Landtechnik GmbH
Industriegelände 1
A-4710 Grieskirchen
Tel. 07248 / 600 -0
Telefax 07248 / 600-2511
❑ Check SERVO Turnover Plough as per the delivery docket. Check that delivery is complete.
All safety equipment and operating devices at hand.
❑ Using the operating manual explain and go over the operation, initial start and maintenance of the machine or
implement with the customer.
❑ Fitting to the tractor has been carried out.
❑ Check that hydraulic connections to the tractor have been made and that they are correct.
❑ Hydraulic functions (turnover, cutting width adjustment) have been demonstrated and explained.
❑ Plough is set correctly to the tractor (cutting width of 1st component, drawing point).
❑ Transport and working positions have been explained.
❑ Information about optional and additional equipment has been given.
❑ It has been pointed out that to read the operating manual is imperative.
Cross where applicable. X
In accordance with Product Liability obligations, we would ask you to please check the following points.
GB
INSTRUCTIONS FOR
PRODUCT DELIVERY
In order to prove that the machine and the operating manual have been properly delivered, a confirmation is necessary.
For this purpose please do the following:
- sign the document A and send it to the company Pöttinger or via the internet to www.poettinger.at
- document B stays with the specialist factory delivering the machine.
document C stays with the customer.
GB
CONTENTS
- 4 -
988.GB.80D.1 INHALT
Contents
Meaning of warning signs .......................................................................... 5
Preparations on the tractor ........................................................................ 6
Hydraulic control on the lifting gear ............................................................ 6
Hydraulic connection .................................................................................. 7
Preparations on the plough ........................................................................ 7
Mounting axle (965 mm / 825 mm) ............................................................ 7
Attaching to the tractor ............................................................................... 8
Important advice: ....................................................................................... 8
Supportstand in the working position ......................................................... 8
Supportstand in the parking position .......................................................... 8
Lighting and Warning equipment ............................................................... 9
Removal from tractor ................................................................................. 9
Garaging, cleaning and winter storage of the implement ........................... 9
Before driving to the field ......................................................................... 10
Example: .................................................................................................. 11
Setting the adjustment spindle ................................................................. 11
Fine setting .............................................................................................. 11
Table for 825 mm .................................................................................... 11
Table for 965 mm .................................................................................... 11
Setting the plough to the tractor using "Servomatic" ................................ 12
Turning the plough over ........................................................................... 13
Turning procedure .................................................................................... 13
Setting the plough gradient ...................................................................... 13
Ploughing with control hydraulic .............................................................. 14
Pinning the upper link .............................................................................. 14
Hydraulic cutting width adjustment .......................................................... 14
Shear bolts ............................................................................................... 15
Fully automatic „Nonstop“ overload safety ............................................... 16
Setting range ............................................................................................ 16
table ......................................................................................................... 16
Gas accumulator (43): ............................................................................. 17
Altering pressure in the gas accumulator ................................................. 17
Take note ................................................................................................. 17
General maintenance advice ................................................................... 18
During the operating season .................................................................... 18
Expendable parts ..................................................................................... 18
Tyre pressure ........................................................................................... 18
Cleaning the machine parts ..................................................................... 18
Hydraulic unit .......................................................................................... 18
Setting the ploughing component tilt ........................................................ 19
Basic setting of the ploughing component ............................................... 19
Setting the disk coulter (* ......................................................................... 20
Spring loaded disk coulter (* .................................................................... 20
Pre-ploughing implements: ...................................................................... 21
Transport-Feeler wheel ............................................................................ 22
Changing to working position ................................................................... 22
Changing to transport position ................................................................. 22
Defined use of the plough according to the manufacturer’s instructions . 23
Technical data .......................................................................................... 23
Optional Equipment ................................................................................. 24
Plough body forms ................................................................................... 25
Operating Manual FENDT Vario-Terminal ................................................ 26
10. System setup ..................................................................................... 28
Hydraulic connection ................................................................................ 28
Miscellaneous .......................................................................................... 29
Fendt Vario Terminal ................................................................................ 29
Adjust settings .......................................................................................... 29
LBS operation .......................................................................................... 29
11. Initial operation ................................................................................... 30
12. WORK menu ...................................................................................... 32
13. SET menu .......................................................................................... 34
• Change system settings ........................................................................ 34
• Adjust tractor's wheel gap ...................................................................... 34
• Delete both daily counters ..................................................................... 34
14. DIAG menu ........................................................................................ 35
Exiting the DIAG menu ............................................................................ 35
15. "HELP" MENU ................................................................................... 36
Exiting the HELP menu ............................................................................ 36
16. - ......................................................................................................... 36
17. Errors ................................................................................................. 37
17.1 Initial settings ................................................................................... 37
17.2 Clearing faults .................................................................................. 38
Hydraulic schema .................................................................................... 39
Supplement .............................................................................................. 40
A5. Emergency Operation with Electrical System Failure ........................ 41
Welding .................................................................................................... 43
Parking the plough ................................................................................... 43
Schaltplan ................................................................................................ 44
Plan électrique ......................................................................................... 44
Plan of electrical system .......................................................................... 44
Schaltplan ................................................................................................ 45
Plan électrique ......................................................................................... 45
Plan of electrical system .......................................................................... 45
Supplement .............................................................................................. 46
Recommendations for work safety ........................................................... 48
Important! Additional Information ............................................................. 51
Combination of tractor and mounted implement ...................................... 51
WARNING SIGNS
GB
- 5 -
(942) 9501-GB AZB
CE sign
The CE sign, which is affixed by the manufacturer, indicates outwardly that this
machine conforms to the engineering guideline regulations and the other
relevant EU guidelines.
EU Declaration of Conformity (see supplement)
By signing the EU Declaration of Conformity, the manufacturer declares that the
machine being brought into service complies with all relevant safety and health
requirements.
Meaning of warning
signs
Stay clear of swinging area of
implements
Never reach into the crushing
danger area as long as parts
may move.
495.151
0002-GB ANBAU_988
GB
ATTACHING TO THE TRACTOR
- 6 -
Preparations on the tractor
General
Please observe the power range limits of the tractor being used.
Wheels
- Air pressure in the tractor’s rear tyres when ploughing should be 0.8 bar.
- Under difficult operating conditions additional wheel weights can be
advantageous. See the tractor manufacturer’s operating manual also.
Ballast weight
• Sufficient ballast weights are to be stacked on the front of the
tractor in order to guarantee steering and braking capabilities.
• At least 20% of the tractor’s tare weight on the front axle.
Lifting gear
- Left and right lifting struts (4) must be of equal length.
Adjust using adjusting device (3).
- If the lifting struts on the lower link can be pinned variously, then select the
back position (H). In so doing the tractor’s hydraulic unit will not be heavily
loaded.
- Position (2) the upper link (1) according to the tractor manufacturer’s
information.
Setting-up for transportation
- Fix the lower link with the struts (5) so that the attached implement cannot
swing out during transportation.
- The hydraulic’s operating lever must be secured against lowering.
Setting-up for ploughing
- Set the struts (5) so that the greatest possible sideways swing range exists.
Hydraulic control on the lifting gear
Control position:
For mounting and dismounting the implement and for transportation.
The control position is the normal setting for the lifting gear hydraulics.
The mounted implement remains at the height (= position) set by the servo-
valve (ST).
Pull control, mix control:
Ploughing occurs with of one of the two operating modes. See chapter
„OPERATION“ for description.
20%
Kg
ST
0002-GB ANBAU_988
GB
ATTACHING TO THE TRACTOR
- 7 -
Hydraulic connection
•If the tractor has a single-action servo-valve only, it is absolutely
necessary to have an oil return line (T) professionally installed.
- Connecting pressure line (1) and oil return line (2).
1 Single-action control unit with oil return line
or
1 Double-action control unit
or
1 Double-action control unit with "load sensing"
Important:
• Observe the circulation direction (P/T) of the hydraulic oil
• If an electrical failure occurs the required hydraulic
function can be carried out through an emergency
application. For detailed information see the ”SERVO
intelligent Fendt Vario-Terminal” operating instructions.
Preparations on the plough
Mounting axle (965 mm / 825 mm)
• Use the correct mounting axle
- see also spare parts list.
• Carry out adaption to the tractor´s lifting gear
- both helical plates can be fitted in 4 different positions (P1, P2,
P3, P4)
Upper link pins
Position upper link pins (6) as per diagram
- secure with linch pin (K).
TD 127/98/02
965 mm
TD 127/98/02
825 mm
60 mm
60 mm
6
K
TD 127-98-05
60 mm
P1
P2
P3
P4
0002-GB ANBAU_988
GB
ATTACHING TO THE TRACTOR
- 8 -
TD65/92/27
1
P1
P2
Important advice:
Supportstand in the working position
1. Lock the bolt (1) into the hole of the stand plate.
2. Secure the supportstand with linch pin (K).
Insert supportstand only in the first hole .
• Do not use holes 2 - 9
- otherwise support stand will be damaged when turning plough
Supportstand in the parking position
Secure the supportstand with linch pin (K).
Attaching to the tractor
Safety advice:
See supplement A1, Pt. 8a-h
- Switch tractor’s hydraulics to control position.
- Attach implement to lower link and secure with linch pin.
Note
For further information see the operating instructions
”SERVO intelligent Fendt Vario-Terminal”
Pin upper link (1)
- Pin upper link (1) so that the attachment point (P1) on the plough
during operation is somewhat higher than the attachment point (P2)
on the tractor.
Securing lower link
If the tractor’s hydraulic control is
to be steered over the lower link,
then the upper link should be
positioned in the slot (LL) on the
attaching frame.
Securing upper link
If the tractor’s hydraulic control is
to be triggered over the upper link, then both the (RL) borings on the
attaching frame are to be used.
- Couple hydraulic hoses to the tractor.
0002-GB ANBAU_988
GB
ATTACHING TO THE TRACTOR
- 9 -
Lighting and Warning equipment
When travelling in fog, half-light or at night, protruding parts are to be
clearly indicated. Advice on the application of warning signs, reflective
film or paint and lighting units can be found in the instructions for
ancillary equipment in supplement C.
PôTTINGER can supply lighting units and warning signs upon
request.
Always observe the statutory regulations.
Removal from tractor
- Turn plough to working position and stand the implement on firm,
even ground.
- Switch tractor’s hydraulics to control position.
- Disconnect hydraulic hoses from tractor.
- Swing support stand down and secure with pins.
- Detach upper and lower links from implement.
Garaging, cleaning and winter storage of the
implement
• Observe the points in the chapter „MAINTENANCE AND SERVICE“!
0002-GB VOREINSTELLUNG_988
GB
PRESETTING THE PLOUGH
- 10 -
Before driving to the field
Setting both the cylinders (ZP, VF)
Drawing point (ZP)
Backfurrow (VF)
• Setting depends upon the inside distance between the tractor
wheels (RA) and the set furrow width .
For further information see the operating instructions
”SERVO intelligent Fendt Vario-Terminal”
• Further Information on the drawing point and backfurrow in chapter "OPERATION"
.
RA
TD65/92/35
109-02-11
VF
ZP
(983) 9800 GB FEINEINSTELLUNG
GB
PRESETTING THE PLOUGH
- 11 -
Fine setting
- Make the measurements (A) and (B) and determine the intersecting point (F) for cat. (825 or 965) in
accordance with the table.
The measurements (A, B) are each to be made from bolt centre to bolt centre.
- The position of the intersecting point between the diagonal lines on the graph is the setting (F).
Table for 965 mm
Table for 825 mm
Example:
A = 512 mm
B = 1030 mm
The intersecting point (F) lies between
the lines „23“ and „25“.
Therefore the average is 24 mm.
F = 24 mm
Setting the
adjustment
spindle
- Loosen both nuts (SK.
- Set the adjustment spindle
to the determined
measurement (F).
- Then fix both
adjustment nuts with
lock nuts.
- Retighten both nuts (SK)
Starting torque
- 210 Nm (21 kpm)
A
B
B
TD65/92/39
TD 127/98/02
965 mm
TD 127/98/02
825 mm
F
SK
TD 127-98-03
210 Nm (21 kpm)
0002-GB EINSATZ_988
GB
OPERATION
- 12 -
Setting the plough to the tractor using
"SERVOMATIC"
„SERVOMATIC“ enables the optimum adaption of plough to tractor.
The following setting controls should be carried out in order.
• Never reach into the area where danger of crushing exists
as long as parts are still moving.
• Do not stand in the swinging range of the implement.
1. Set furrow width
For detailed information see the operating instructions
”SERVO intelligent Fendt Vario-Terminal”
2. Furrow width setting of the first ploughing component
(backfurrow)
Adjust the ploughing width (S2) of the first ploughing component
using the hydraulic cylinder (VF).
Furrow width (S1) to narrow
- Set hydraulic cylinder (VF) longer.
Furrow width (S2) to wide
- Set hydraulic cylinder (VF) shorter.
Furrow width (S2) correct
- Hydraulic cylinder is set correctly.
See chapter
"PRESETTING THE PLOUGH“
3. Setting the drawing point (Z)
Correct setting
The drawing line (ZL) runs through the mid-point (M) of the tractor’s rear
axle. No side pull arises from the tractor.
The plough is easy to pull.
- Hydraulic cylinder (ZP) is set correctly
Incorrect setting
The drawing line does not run through the mid-point of the tractor’s rear
axle.
a) Tractor is drawn into already ploughed area during ploughing. This
can only be compensated by steering in the opposite direction.
- Set hydraulic cylinder (ZP) longer.
b) Tractor is drawn into unploughed area during ploughing.
- Set hydraulic cylinder (ZP) shorter.
109-02-11
VF
ZP
0002-GB EINSATZ_988
GB
OPERATION
- 13 -
Turning the plough over
Beware!
Nobody is to stand within the swinging range during turning.
Turning procedure is only to be actuated from the tractor cabin.
The plough must be completely raised to turn.
The turning unit is equipped with a double-action cylinder and intergrated automatic
reversing gear.
Turning procedure
1. Raise plough completely (using tractor´s lifting gear)
Important: If the plough is not raised completely, the turning procedure
cannot be started.
A safety device prevents this.
2. Press button F1 on the FENDT Vario-Terminal or use button on joystick.
For detailed information see the operating instructions
”SERVO intelligent Fendt Vario-Terminal”
TD 65/92/48
s
h
0
ST
TD 65/92/25
90°
Setting the plough gradient
The plough should sit as vertical (90°) as possible to the ground during ploughing.
This position can be adjusted during ploughing
- turn the relevant knob on the FENDT Vario-Terminal accordingly
0002-GB EINSATZ_988
GB
OPERATION
- 14 -
Ploughing with control hydraulic
So that the hydraulic control functions properly, the following must be
observed.
- Position upper link (1) so that the attachment point (P1) on the plough
during operation is somewhat higher than the attachment point (P2) on
the tractor.
Pinning the upper link
LL, RL = Pinning position for securing
lower link
RL =
Pinning position for securing upper link
See chapter „ATTACHING TO THE TRACTOR“ also.
- During operation the plough should lie lengthwise as parallel as possible to the ground
surface.
- The working depth is set with the lifting gear via the servo-valve firstly.
Depending upon the hydraulic control model, varying ground resistance when ploughing is
passed on to the control servo-valve via the upper link (1) or both the lower links. The relevant
impulse is then converted causing the lifting gear to lift or lower.
An example: Securing upper link
The plough penetrates deeper into the ground.
This causes the pressure on the control servo-valve via the upper link to become greater.
As a consequence, the control valve remains switched to lift until the set working depth is reached again.
Note:
Follow the tractor manufacturer’s operating manual also.
Hydraulic cutting width adjustment
Limitless cutting width adjustment can be carried out during ploughing. The drawing line position is not influenced by this (see "Setting the drawing
point (Z)").
Advantages:
- accurate ploughing along boundaries.
- ploughing around obstacles (masts, trees, etc.).
Ploughing width adjustment
See ”SERVO intelligent Fendt Vario-Terminal” operating instructions.
TD65/92/27
1
P1
P2
ST
(943) 9200 GB SICHERUNG
GB
OVERLOAD SAFETY
- 15 -
Shear bolts
The ploughing components are fastened with shear bolts.
When overloaded the shear bolts break (30) and the ploughing component swings away and up.
- Remove the rest of the shear bolt.
- Loosen hexagonal bolt (31).
- Swing ploughing component back into the working position.
- Insert new shear screws and retighten both bolts.
Take note!
Only use genuine shear bolts (see spare parts list) with the corresponding dimension and quality. Under no
circumstances use bolts with greater or lesser strength.
0002-GB NOVA_988
GBSERVO NOVA
- 16 -
Fully automatic „Nonstop“ overload safety
The fully automatic overload safety is recommended for soils which
are difficult to plough e.g. soil with stones or other foreign bodies.
Every ploughing component is hydromechanically safeguarded
against damage on the
SERVO-NOVA plough.
When driving over an
obstacle the ploughing
body swings out to either
side and then swings
automatically back into the
working position. There is
no need to stop the tractor.
Along with the fully
automatic „Nonstop“
overload safety, all component carriers have a shear bolt as additional
protection. See chapter
"OVERLOAD SAFETY“
for a description.
Setting range
• The overload safety release force can be adapted to the various soil
types.
Normal setting
- Pressure in the hydraulic cylinders (40) must be approx. 10 bar
greater than the nitrogen pressure in the gas accumulator (43).
Nitrogen pressure in the gas accumulator (43) (Factory set)
80 bar
TD 82/96/13
40
43
Pressure adjustment area of the hydraulic cylinder (40)
90 to 160 bar
Should practice show that the overload safety reacts too often, the
pressure
(*
in the hydraulic cylinders can be increased with the
accompanying top-up device (42).
table
pressure
(
* release force
( bar ) ( kp )
90 970
100 1060
110 1150
120 1240
130 1320
140 1410
150 1500
160 1590
Increasing the pressure in the hydraulic cylinders:
See ”SERVO intelligent Fendt Vario-Terminal” operating instructions.
0002-GB NOVA_988
GBSERVO NOVA
- 17 -
Gas accumulator (43):
Pressure in the gas accumulator can also be altered.
A reduction or increase of gas pressure in the accumulator depends upon the various soil types.
• With very light soil the gas pressure can be somewhat reduced.
Important!
• No welding, soldering or mechanical work of any kind may be carried out on the
accumulator.
Altering pressure in the gas accumulator
This work must be carried out only by our Customer Service or by a specialist work shop.
A special filling and testing device is required to reduce or increase the preload pressure in the gas
accumulator.
1. Reduce pressure:
a) Remove plastic cap.
Remove the lead mould plug (if it exists) in the gas filling plug (44) with a pointed tool.
b) Slightly loosen the gas filling plug (44).
c) Screw on filling and testing device.
d) Slightly open the outlet valve on the filling device.
Slowly let the nitrogen out (N) until the mamometer shows the desired pressure has been
reached.
e) Close outlet valve, remove filling device, tighten gas filling plug and knock the lead mould plug
(if it exists) back in.
2. Increase pressure:
• Only use nitrogen (N) to fill the accumulator, do not use oxygen
(danger of explosion).
f) Connect filling device to nitrogen bottle.
g) Remove plastic cap.
Remove the lead mould plug (if it exists) in the gas filling plug (44) with a pointed tool.
Slightly loosen the gas filling plug (44).
Screw on filling and testing device.
h) Screw testing device onto nitrogen bottle.
i) Slightly open the outlet valve on the filling device and fill with nitrogen until the mamometer shows the required pressure has been reached.
k) Close outlet valve, remove filling device, tighten gas filling plug and knock the lead mould plug (if it exists) back in.
Take note
All gas accumulators show a slight pressure drop after a certain period of time, according to "HYDAC" factory specifications.
The gas loss amounts to approx. 2-3 % pa.
It is recommended that the accumulator pressure be checked and, if necessary, regulated after 4-5 years.
TD 82/96/13
40
43
0002-GB WARTUNG_988
GB
MAINTENANCE AND SERVICE
- 18 -
Beware: Danger of infection!
• Where there are dfects in the
hydraulic unit, do not touch areas
of leakage.
Before working on the hydraulic unit
- lower implement to the ground.
- When carrying out maintenance work on a
raised implement always make it secure
with a suitable support.
- Depressurize the hydraulic unit and turn the
motor off.
General maintenance advice
In order to keep the implement in good condition even after a long
service life, please observe the following points:
- After the first hours of operation retighten all screws.
During the operating season
-
Check all screws occasionally and retighten if necessary.
-
Grease the four greasing points on both of the swing bolts weekly.
-
Grease all other greasing points at least twice per season.
At the same time oil joints and adjusting spindles also.
Expendable parts
- Replace worn out expendable parts in time to prevent all stress-
bearing parts from becoming damaged.
Tyre pressure
- Pay attention to the correct tyre pressure!
Check tyre pressure regularly!
• Danger of bursting exist when inflating or when tyre
pressure is too great!
TD55/93/22
FETT
Cleaning the machine parts
Take note!
Do not use a high pressure cleaner to clean bearings or hydraulic
parts.
- Danger of rust formation!
- Lubricate the machine after cleaning and carry out a short trial run.
- Cleaning with too much pressure can damage the paintwork.
Parking in the open
When parking in the open for
longer periods, clean plunger rods
and then grease.
Winter storage
- Thoroughly clean the machine
before storing.
- Store the machine where it is weather protected.
- Protect exposed parts against rusting.
- Grease all greasing points
• Additional notes: See chapter ”Parking the Plough” in the
”SERVO intelligent Fendt Vario-Terminal” operating instructions.
Hydraulic unit
- Check hydraulic hoses regularly for damage.
Immediately replace porous or damaged hydraulic hoses.
FETT
TD49/93/2
0002-GB WARTUNG_988
GB
MAINTENANCE AND SERVICE
- 19 -
Basic setting of the ploughing component
Checks must be made in the following order after replacing worn out parts:
1. Stand the plough on even ground.
2. The gap (A) between plough and blade cutting edege must be the same for all ploughing components.
3. Check the gap (B1) on the last ploughing component.
B1 = 0 - 5 mm for ploughing components* of the type W, UWS
10 - 20 mm for ploughing components* of the type UW, UWS, WSS
4. Set the same measurement for gap (B) as for B1.
* The type of ploughing component is shown clearly on the manufacturer’s plate.
Setting the ploughing component tilt
If the plough is not penetrating the ground correctly, an improvement
can be obtained by turning the eccentric bush.
• The blade point in the area „S“ is set either higher or lower depending
upon the position of the eccentric bush (A or B).
• Retighten screws after resetting.
On some models a catch plate is fitted instead of an eccentric bush.
See
"Basic setting of the ploughing component"
also.
(983) 0000-GB ZUSÄTZE
GB
ADDITIONAL DEVICES
- 20 -
(* Beware! Danger of injury on the cutting edges.
Setting the disk coulter
(*
• Set the cutting depth of the disk coulter at a gap of 5 cm to the
ploughing blade tip.
• The lengthwise fitting position is preselected by moving the carrier on
the console.
Further fitting positions arise by swivelling the eccentric (50) 180°.
• The lateral gap to the ploughing blade tip should be 2 - 3 cm. It is set
by swiveling the eccentric (50).
Spring loaded disk coulter
(*
017-01-12
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