Pottinger SERVO 35 NOVA PLUS Operating instructions

Operator‘s manual

Translation of the original Operating Manual

Nr. 99+981.EN.80R.0

Plough

SERVO 35

(MaschNr + . . 01001)

SERVO 35 PLUS

(MaschNr + . . 01001)

SERVO 35 NOVA

(MaschNr + . . 01001)

SERVO 35 NOVA PLUS

(MaschNr + . . 01001)

1500_GB-PAGE 2

Product liability, information obligation

Product liability obliges manufacturers and dealers to issue operating instructions for the machine at the point of sale and to instruct

the customer on the operation, safety and maintenance regulations governing the machine.

A confirmation is required to verify that the machine and operating instructions have been handed over correctly.

For this purpose

- Document A is to be signed and returned to Pöttinger or via the internet to www.poettinger.at

- Document B remains with the specialist dealer handing over the machine.

- The customer receives document C.

For the purposes of product liability law, every farmer is an entrepreneur.

In the terms of product liability law, damage to property is any damage arising due to the machine, but not to the machine, and an

excess (500 euros) exists for this liability.

Corporate damage to property within the terms of the product liability law is excluded from this liability.

Be advised! The operating instructions must also be handed over with any subsequent machine sale or transfer and the transferee

must be instructed in the regulations stated.

Pöttinger - Trust creates AfÀ nity - since 1871

"Quality pays for itself." Therefore we apply the highest quality standards to our products which are constantly monitored by our

in-house quality management and our management board. Because the safety, perfect function, highest quality and absolute

reliability of our machines in operation are the core competencies for which we stand.

There may be deviations between these instructions and the product as we are constantly developing our products. Therefore no

claims may be derived from the data, illustrations and descriptions. Please contact your Specialist Service Centre for any binding

information about specific features of your machine.

We would ask you to please understand that changes to the scope of supply with regard to form, equipment and technical

specifications are possible at any time.

Any form of reprint, translation or reproduction, including excerpts, requires the written approval of Pöttinger Landtechnik GmbH.

All rights according to copyright laws remain expressly reserved by Pöttinger Landtechnik GmbH.

Refer to PÖTPRO for additional information about your machine:

Are you looking for suitable accessories for your machine? No problem! All the information you require is here at your disposal.

Scan the QR code on the machine's type plate or look under www.poettinger.at/poetpro

And if we don't have what your looking for, then your Specialist Service Centre is there for you with help and advice.

Dokument D

GB-0600 Dokum D Servo - 3 -

PÖTTINGER Landtechnik GmbH

Industriegelände 1

A-4710 Grieskirchen

Tel. 07248 / 600 -0

Telefax 07248 / 600-2511

❑ Check SERVO Turnover Plough as per the delivery docket. Check that delivery is complete.

All safety equipment and operating devices at hand.

❑ Using the operating manual explain and go over the operation, initial start and maintenance of the machine or

implement with the customer.

❑ Fitting to the tractor has been carried out.

❑ Check that hydraulic connections to the tractor have been made and that they are correct.

❑ Hydraulic functions (turnover, cutting width adjustment) have been demonstrated and explained.

❑ Plough is set correctly to the tractor (cutting width of 1st component, drawing point).

❑ Transport and working positions have been explained.

❑ Information about optional and additional equipment has been given.

❑ It has been pointed out that to read the operating manual is imperative.

Cross where applicable. X

In accordance with Product Liability obligations, we would ask you to please check the following points.

EN

INSTRUCTIONS FOR

PRODUCT DELIVERY

In order to prove that the machine and the operating manual have been properly delivered, a confirmation is necessary.

For this purpose please do the following:

- sign the document A and send it to the company Pöttinger or via the internet to www.poettinger.at

-document B stays with the specialist factory delivering the machine.

document C stays with the customer.

- 4 -

1700_GB-INHALT_981

CONTENTS GB

Table of contents

WARNING SIGNS

CE sign ...................................................................... 5

Meaning of warning signs .......................................... 5

ATTACHING TO THE TRACTOR

Preparations on the tractor ........................................ 6

Hydraulic control on the lifting gear ........................... 6

Hydraulic connection ................................................. 7

Preparations on the plough ........................................ 7

Attaching to the tractor ............................................... 8

Removal from tractor ................................................. 8

PRESETTING THE PLOUGH

Before driving to the field ........................................... 9

Before driving to the field ......................................... 10

Fine setting ...............................................................11

Table for 825 mm .....................................................11

Table for 965 mm .....................................................11

Caution when driving into the field with SERVO 35

and 45 ...................................................................... 12

Rotating the plough .................................................. 12

Setting the plough inclination (11) ............................ 12

Setting the plough on a tractor with "Servomatic" .... 13

Ploughing with adjusting hydraulics ..........................14

Hydraulic cutting width adjustment (SERVO PLUS) .14

OPERATION

ON-LAND Ploughing................................................ 15

Conventional ploughing ........................................... 15

Converting to conventional ploughing ...................... 15

Converting to "ON-LAND" ploughing ....................... 15

OVERLOAD SAFETY

Shear bolts ............................................................... 16

SERVO NOVA

Fully automatic "Non-stop" overload safety ..............17

Setting range ............................................................17

Gas tank (43): .......................................................... 18

Changing the pressure in the gas tank .................... 18

Advice for general maintenance .............................. 19

Cleaning of machine parts ....................................... 19

Hydraulic unit .......................................................... 19

Setting the ploughing component tilt ........................ 20

Basic setting of the ploughing component ............... 20

Lubrication plan general .......................................... 21

ADDITIONAL DEVICES

Setting the disk coulter (* ......................................... 22

Spring loaded disk coulter (* .................................... 22

Pre-ploughing implements: ...................................... 23

FEELER WHEELS

Double feeler wheel ................................................. 24

Transport-Feeler wheel ............................................ 25

Changing to working position ................................... 25

Changing to transport position ................................. 25

Forward transport land wheel .................................. 26

Use as jockey wheel ................................................ 26

Use as transport wheel ............................................ 26

Switching into transport position .............................. 27

Switching to working position ................................... 28

PLOUGH-TRAILING IMPLEMENTS

Extension arm with hydraulic releasing device for

packer and trailing implements ................................ 30

Working with a trailing implement ............................ 30

Disconnect the arm .................................................. 31

Adjusting the amortisation effect.............................. 31

Extension arm with hydraulic releasing device for

packer and trailing implements ................................ 32

Working with a trailing implement ............................ 33

TECHNICAL DATA

Defined use of the plough according to the

manufacturer’s instructions ...................................... 35

Position of Vehicle Identification Plate ..................... 35

Technical data .......................................................... 36

Optional Equipment ................................................. 37

Plough body forms ................................................... 38

Plough body ............................................................. 39

VARIANTS

Type SERVO .............................................................41

Type SERVO NOVA ..................................................41

Type SERVO PLUS ..................................................41

Type SERVO NOVA PLUS .......................................41

SUPPLEMENT

Lubricants ................................................................ 46

Combination of tractor and mounted implement ...... 49

9501_GB-WARNBILDER_942

GB

- 5 -

WARNING SIGNS

CE sign

The CE sign, which is affixed by the manufacturer, indicates outwardly that this machine conforms to the engineering

guideline regulations and the other relevant EU guidelines.

EU Declaration of Conformity (see supplement)

By signing the EU Declaration of Conformity, the manufacturer declares that the machine being brought into

service complies with all relevant safety and health requirements.

Meaning of warning signs

Stay clear of swinging area of

implements

Never reach into the crushing danger area

as long as parts may move.

- 6 -

1400_GB-ANBAU_983

GB

ATTACHING TO THE TRACTOR

Preparations on the tractor

Wheels

- Air pressure in the tractor’s rear tyres when ploughing

should be 0.8 bar.

- Under difficult operating conditions additional wheel

weights can be advantageous. See the tractor

manufacturer’s operating manual also.

Ballast weight

• Sufficient ballast weights are to be

stacked on the front of the tractor in

order to guarantee steering and braking

capabilities.

• At least 20% of the tractor’s tare weight on

the front axle.

Lifting gear

- Left and right lifting struts (4) must be of equal length.

Adjust using adjusting device (3).

- If the lifting struts on the lower link can be pinned

variously, then select the back position (H). In so doing

the tractor’s hydraulic unit will not be heavily loaded.

- Position (2) the upper link (1) according to the tractor

manufacturer’s information.

Setting-up for transportation

- Fix the lower link with the struts (5) so that the attached

implement cannot swing out during transportation.

- The hydraulic’s operating lever must be secured against

lowering.

- Road transport not in “On-Land” position

Setting-up for ploughing

- Set the struts (5) so that the greatest possible sideways

swing range exists.

Hydraulic control on the lifting gear

Control position:

For mounting and dismounting the implement and for

transportation.

The control position is the normal setting for the lifting

gear hydraulics.

The mounted implement remains at the height (= position)

set by the servo-valve (ST).

Pull control, mix control:

Ploughing occurs with of one of the two operating modes.

See chapter „OPERATION“ for description.

Note:

Please observe

the power range

limits of the trac-

tor being used.

20%

Kg

- 7 -

1400_GB-ANBAU_983

ATTACHING TO THE TRACTOR GB

Hydraulic connection

• If the tractor has a single-action servo-valve only, it

is absolutely necessary to have an oil return line (T)

professionally installed.

- Connecting pressure line (1) and oil return line (2).

1 Single-action control unit

or

1 Double-action control unit

+ 1 Double-action control unit

Preparations on the plough

Mounting axle (965 mm / 825 mm)

• Use the correct mounting axle

- see also spare parts list.

• Carry out adaption to the tractor´s lifting gear

- both helical plates can be fitted in 4 different positions

(P1, P2, P3, P4)

Upper link pins

Position upper link pins (6) as per diagram

- secure with linch pin (K).

- 8 -

1400_GB-ANBAU_983

ATTACHING TO THE TRACTOR GB

Attaching to the tractor

- Switch tractor’s hydraulics to control position.

- Attach implement to lower link and secure with linch

pin.

Note

The attaching frame can be positioned horizontally by

turning the tilt spindle (11).

Doing this enables an easier coupling to the lower link.

Then turn the tilt spindle (11) back. See chapter

„OPERATION“ also.

Pin upper link (1)

- Pin upper link (1) so that the attachment point (P1) on

the plough during operation is somewhat higher than

the attachment point (P2) on the tractor.

Securing lower link

If the tractor’s hydraulic control is to be steered over the

lower link, then the upper link should be positioned in

the slot (LL) on the attaching frame.

Securing upper link

If the tractor’s

hydraulic control is to

be triggered over the

upper link, then both

the (RL) borings on

the attaching frame

are to be used.

- Couple hydraulic hoses to the tractor.

Important advice:

Supportstand in the working position

1. Lock the bolt (1) into the hole of the stand plate.

2. Secure the supportstand with linch pin (K).

Insert pin only in the first hole.

• Do not use holes in pos. 2 - 9

- otherwise support stand will be damaged when

turning plough

Lighting and Warning equipment

When travelling in fog, half-light or at night, protruding

parts are to be clearly indicated. Advice on the application

of warning signs, reflective

film or paint and lighting

units can be found in the

instructions for ancillary

equipment in supplement C.

PôTTINGER can supply

lighting units and warning signs upon request.

Always observe the statutory regulations.

Removal from tractor

Hint: The shear points are hardened so when set down

onto hard surface (stone, concrete, etc.), risk of breaking

exists. Therefore lower the shear points onto a suitable

support (wooden board)!

- Turn plough frame to working position and park the

implement on stable and even ground

- Move the control

lever (ST) back and

forth several times

to reduce pressure

in the hydraulic

lines.

- Switch tractor’s

hydraulics to control

position.

- Disconnect hydraulic hoses from tractor.

- Swing support stand down and secure with pins.

- Detach upper and lower links from implement.

Garaging, cleaning and winter storage of the

implement

• Observe the points in the chapter „MAINTENANCE

AND SERVICE“!

TD65/92/27

1

P1

P2

Safety

advice:

See supplement A1,

Pt. 8a-h

1700-GB VOREINSTELLUNG (981)

GB

- 9 -

PRESETTING THE PLOUGH

Before driving to the field

SERVO

SERVO NOVA

see next page

SERVO PLUS

SERVO NOVA PLUS

1. Carry out basic setting according to table B, with average

cutting width position.

2. Carry out a more accurate setting when in use.

Setting both the spindles (ZP, VF)

Drawing point (ZP)

Backfurrow (VF)

• Setting depends upon the inside distance between the tractor

wheels (RA) and the set furrow width .

- Further Information on the drawing point and backfurrow

in chapter "OPERATION".

RA

TD65/92/35

Table-B

for

SERVO NOVA PLUS

Table-B

for

SERVO PLUS

TD126/98/07

VF

ZP

1700-GB VOREINSTELLUNG (981)

GB

PRESETTING THE PLOUGH

- 10 -

Before driving to the field

SERVO

1. Carry out basic setting according to table C.

2. Carry out a more accurate setting when in use.

SERVO NOVA

1. Carry out basic setting according to table A.

2. Carry out a more accurate setting when in use.

Set furrow width

- Loosen both hexagonal screw (SK).

- Remove rear hexagonal screw.

- Swivel anchoring console until the required furrow width is obtained

and the hexagonal screw fits into one of the borings (1, 2, 3, 4, 5).

- Retighten hexagonal screws.

Setting both the spindles (ZP, VF)

Drawing point (ZP)

Backfurrow (VF)

• Setting depends upon the inside distance between the tractor

wheels (RA) and the set furrow width (1, 2, 3, 4, 5).

- Further Information on the drawing point and backfurrow in

chapter "OPERATION".

RA

TD65/92/35

Table-C

for

SERVO

Table-A

for

SERVO NOVA

(983) 9800 GB FEINEINSTELLUNG

GB

PRESETTING THE PLOUGH

- 11 -

Fine setting

- Make the measurements (A) and (B) and determine the intersecting point (F) for cat. (825 or 965) in

accordance with the table.

The measurements (A, B) are each to be made from bolt centre to bolt centre.

- The position of the intersecting point between the diagonal lines on the graph is the setting (F).

Table for 965 mm

Table for 825 mm

Example:

A = 512 mm

B = 1030 mm

The intersecting point (F) lies

between the lines „23“ and

„25“.

Therefore the average is 24 mm.

F = 24 mm

A

B

TD65/92/39

Setting the adjustment

spindle

- Loosen both nuts (SK).

- Set the adjustment

spindle to the determined

measurement (F).

- Then fix both

adjustment nuts with

lock nuts.

- Retighten both nuts (SK)

Starting torque

- 190 Nm (19 kpm)

190 Nm (19 kpm)

- 12 -

1400_GB-OPERATION_983

GB

OPERATION

Caution when driving into the field with

SERVO 35 and 45

Be advised!

Danger of material damage when driving

into the field - when the plough is still in

transport position (horizontal position)

and is therefore raised (distance A). The

spindle can be damaged in case of strong

vibrations.

Therefore transport the plough by

transport wheel or first turn plough into

working position.

Rotating the plough

Beware!

During plough rotation, nobody is allowed

within the swing range.

Operate the rotating unit only from the

tractor seat.

For the rotating process, the plough must

be lifted fully.

The rotating unit is equipped with double-acting cylinder

and integrated automatic reversing gear.

The automatic reversing gear enables the whole turning

procedure to be carried out through only one single

switch position on the control unit (ST). (Necessary oil

quantity: 40 - 50 l/min)

TD 65/92/48

s

h

0

ST

Rotating process

The rotating process is performed in the same way with

the help of the single-acting or double-acting control

device.

For the single-acting control device you need a return

pipe on the tractor.

- Switch the control device (ST) to Lift (h).

(for the version with single-acting cylinder or memory

cylinder first you swivel in the frame), after turning you

swivel it back out. see chapter Variants.

The plough body is rotated with 180°.

- Switch the control device (ST) to Neutral (0).

After about 5 seconds, you can perform a new rotating

process.

Setting the plough inclination (11)

The plough should sit as vertical (90°) as possible to

the ground during ploughing. This position is obtained

by turning both spindles (11) as described below.

- Lift the plough 5 - 10 cm.

- Operate the control device (ST) briefly.

The plough frame rotates away from the stop spindle

(11).

- Set the inclination with the help of the spindle (11).

- Rotate the plough frame back to stop position.

- Continue ploughing and check whether the new setting

brings the plough bodies to approximately vertical

position (90°) to the ground.

TD 65/92/25

90°

- 13 -

1400_GB-OPERATION_983

OPERATION GB

Setting the plough on a tractor with

"Servomatic"

The setting technology "SERVOMATIC" adjusts plough

and tractor optimally to one another.

The following setting controls should be carried out in order.

• Never reach into the crushing

danger zone as long as parts are still

moving.

• Do not stand in the swinging

range of the implement.

1. Setting furrow width

- See chapter "PLOUGH PRESETTING"

2. Cutting width setting of the first plough body

(backfurrow)

The cutting width (S2) of the first plough body is set by

rotating the spindle (VF).

Cutting width (S1) too narrow

- Rotate spindle (VF) further.

Cutting width too wide

- Rotate spindle (VF) less.

Cutting width (S2) correct

- The spindle is set correctly.

See chapter "PLOUGH PRESETTING"

Hydraulic cutting width adjusting (SERVO PLUS)

Therefore an additional double-action control unit is

necessary on the tractor.

3. Set the drawing point (Z)

Setting correct

The drawing line (ZL) runs through the mid-point (M) of

the tractor’s rear axle. No side pull occurring on the tractor.

The plough is operating smoothly.

- Spindle (ZP) set correctly.

See chapter "PLOUGH PRESETTING"

Setting wrong

The drawing line does not run through the mid-point of the

tractor’s rear axle.

a.) When ploughing the tractor is pulled into the ploughed

area. This can only be compensated by steering in the

opposite direction.

- Rotate the spindle (ZP) further.

b.) When ploughing the tractor is pulled into the unploughed

area.

- Rotate the spindle (ZP) less.

- 14 -

1400_GB-OPERATION_983

OPERATION GB

Ploughing with adjusting hydraulics

Observe the following so that the adjusting hydraulics

operate correctly.

TD65/92/27

1

P1

P2

- Pin the upper link (1) so that during operation the

connecting point on the plough (P1) is a little higher

than the connecting point (P2) on the tractor.

Pinning the upper link

LL, RL = Securing position for securing lower link.

RL = Securing position for securing upper link.

See chapter „ATTACHING TO THE TRACTOR“ also.

- During operation, the plough frame shall be placed

longitudinally, approximately in parallel to the field

surface.

- First, the working width is adjusted with the help of the

lifting device via the control valve (ST).

Changing ground resistance during ploughing,

depending on the model of the adjusting hydraulics,

is transmitted to the control valve via the upper link

(1) or the two lower links. The relevant impulse is then

converted causing the lifting gear to lift or lower.

One example: Upper link adjustment

The plough goes deeper into the ground.

Thus the pressure on the control valve becomes higher

through the upper link.

As a result, the control valve is switched on Lift until

the set working depth is reached again.

Note:

Also observe the operating instructions of the tractor

manufacturer.

Hydraulic cutting width adjustment

(SERVO PLUS)

The adjusting device is operated with the help of a

hydraulic cylinder. Therefore an additional double-action

control unit is necessary on the tractor.

You can also perform a stepless adjustment of the cutting

width during ploughing. The drawing line position is not

influenced by this (see "Setting the drawing point (Z)").

Advantages:

- Exact ploughing on the edges.

- Ploughing around obstacles (masts, trees etc.).

- 15 -

0300-GB ON LAND_981

GB

OPERATION

ON-LAND Ploughing

What does "ON-LAND-Ploughing" mean?

• No tractor wheels in the furrows

- All wheels travel on unploughed ground.

Advantages of an "ON-LAND-Plough"

• Ground care with "ON-LAND" ploughing.

No tractor wheels in furrows to compress and knead the

ground. Less tractor wheel slippage as with conventional

ploughing in wet conditions.

• Greater swing range

This makes even travelling on unploughed ground with

dual wheels possible.

• Boundary ploughing possibility

To swing the plough away from ground already ploughed

(antiON-LAND position). This enables accurate

ploughing right up to a boundary.

• Conventional Ploughing

The plough can be centred behind the tractor =

conventional ploughing with wheels in the furrows.

KP = conventional ploughing

OP = "ON-LAND" ploughing

Conventional ploughing

Ploughing with wheels in the furrows

Swing plough to behind centre of tractor using hyraulics.

Converting to conventional ploughing

Safety points

• Conversion to be carried on À rm level ground

only

• Do not enter the area underneath a raised

plough

• When converting stay off the raised plough

1. Raise plough slightly

- use tractor's lifting gear

2. Pin spindle in (KP) position

- secure bolt with linch pin

3. Re-set drawing point (ZP)

- see chapter "Setting the plough to tractor using

"SERVOMATIC"

Converting to "ON-LAND" ploughing

Safety points

• Conversion to be carried on À rm level ground

only

• Do not enter the area underneath a raised

plough

• When converting stay off the raised plough

1. Raise plough slightly

- use tractor's lifting gear

2. Pin spindle in (OP) position

- secure bolt with linch pin

3. Re-set drawing point (ZP)

- see chapter "Setting the plough to tractor using

"SERVOMATIC"

(943) 9200 GB SICHERUNG

GB

- 16 -

OVERLOAD SAFETY

Shear bolts

The ploughing components are fastened with shear bolts.

When overloaded the shear bolts break (30) and the ploughing component swings away and up.

- Remove the rest of the shear bolt.

- Loosen hexagonal bolt (31).

- Swing ploughing component back into the working position.

- Insert new shear screws and retighten both bolts.

Take note!

Only use genuine shear bolts (see spare parts list) with the corresponding dimension and quality. Under no circumstances

use bolts with greater or lesser strength.

- 17 -

1600_GB-NOVA_984

GB

SERVO NOVA

Fully automatic "Non-stop" overload

safety

For grounds that are difficult to plough, with stones or

other foreign bodies, it is recommended to use the fully

automatic overload safety.

With the SERVO-NOVA plough, every plough body

is secured individually against deteriorating by hydro-

mechanical means.

When driving over obstacle, the plough body can swing

to either side. There is no need to stop the tractor. The

plough body swings back to working position by itself.

In addition to the fully automatic "Non-stop" overload

safety, all plough bodies are protected by a shearbolt.

See chapter "OVERLOAD SAFETY“ for a description.

Setting range

• The triggering force of the overload safety can be

adjusted function of the various ground types.

Normal setting

- The pressure on the hydraulic cylinders (40) must be

approx. 10 bar higher than the nitrogen pressure in the

gas tank (43).

Nitrogen pressure in the gas tank (43) (factory

setting)

80 bar

Setting range for the pressure in the hydraulic

cylinders (40)

90 to 160 bar

If you see during practical operation that the overload

safety triggers too often, you can increase the pressure(*

in the hydraulic cylinders with the accompanying top-up

device (42) (see table).

Pres-

sure(*

Triggering

force

( bar ) ( kp )

90 1010

100 1125

110 1240

120 1350

130 1460

140 1575

150 1690

160 1800

Increasing pressure in the hydraulic cylinders:

- Stopcock in position A.

- Unscrew the sealing cap (41) on the stopcock and top-

up pipe.

- Depressurise the control valve on the tractor.

- Connect the plug-in connection (42) on the tractor.

- Open stopcock (position E). The hydraulic pressure

drops.

- Operate the control valve on tractor until the gauge

indicates the target pressure. Then close the shut-off

valve (position A).

Beware!

The stopcock must always be closed during

ploughing (position A).

- Depressurise the top-up pipe by means of the control

valve.

- Take out the top-up pipe and screw back the sealing

cap (41).

- 18 -

1600_GB-NOVA_984

SERVO NOVA GB

Gas tank (43):

The pressure in the gas tank can also be changed.

Reducing or increasing the gas pressure in the tank

depends on the various types of ground.

• In case of very light ground, you can reduce the gas

pressure to a certain extent.

Be advised!

No welding, soldering or mechanical work

may be performed on the gas container.

Changing the pressure in the gas tank

This operation may be performed only

by the customer service or a special-

ised workshop.

To reduce or increase the preload

pressure, you need a special filling

and verification device.

1. Release pressure:

a) Take out the plastic cover.

- Take out the lead mould plug (if available) in the gas

filling plug (44) with the help of a sharp tool.

b) Loosen the gas filling plug (44) only slightly.

c) Screw on the filling and verification device.

d) Open the evacuation cock on the filling device slightly.

Let out the nitrogen (N) slowly until the gauge has

reached the target pressure.

e) Close the evacuation cock, take out the filling device,

tighten the gas filling plug and put back the lead mould

plug (if provided).

2. Increase pressure:

For tank filling only use nitrogen (N), no

oxygen (danger of explosion).

f) Connect the filling device onto the nitrogen bottle.

g) Take out the plastic cap.

- Take out the lead mould plug (if available) in the gas

filling plug (44) with the help of a sharp tool.

- Loosen the gas filling plug (44) only slightly.

- Screw on the filling and verification device.

h) Screw the verification device onto the nitrogen bottle.

i) Open the evacuation cock on the filling device slightly

and fill with nitrogen until the gauge reads the target

pressure.

k) Close evacuation cock, take out the filling device, tighten

the gas filling plug and put back in the lead mould plug

(if available).

Note

All gas accumulators show a slight pressure drop after a

certain period of time, according to "HYDAC" factory

specifications.

The gas loss amounts to approx. 2-3 % pa.

It is recommended to check and if necessary correct tank

pressure after 4-5 years.

- 19 -

1300_GB-WARTUNG_955

GB

MAINTENANCE

Advice for general maintenance

In order to keep the implement in good condition even after

a long service life, please observe the following points:

- Retighten all screws after the first hours of operation.

During the operating season

- Check all screws occasionally and retighten if necessary.

- Grease the four greasing points on both of the swing

bolts weekly.

- Grease all lubrication points weekly.

- Grease the lubrication points at the wheel case at least

twice per season.

At the same time oil joints and adjusting spindles also.

Wearing parts

- Replace worn out expendable parts in time to prevent

any stress-bearing parts from becoming damaged.

Tyre pressure

- Pay attention to the correct tyre pressure!

Check tyre pressure regularly!

• Danger of bursting when pumping up or

when tyre pressure is too great!

Cleaning of machine parts

Be advised!

Do not use a high pressure cleaner to clean bearings

and hydraulic parts.

- Danger of rust!

- Lubricate the machine after cleaning and carry out a

short trial run.

- Cleaning with too high pressure may damage the paint.

Parking in the open

When parking in the open for

longer periods, clean piston

rods and then preserve with

grease.

Winter storage

- Thoroughly clean the machine beforehand.

- Put up protection against weather.

- Protect exposed parts from rust.

- Lubricate all greasing points according to lubrication

chart.

Hydraulic unit

- Check hydraulic hoses regularly for damage.

Immediately replace porous or damaged hydraulic

hoses.

Caution danager of infection!

• If there are defects in the hydraulic unit, do

not touch areas of leakage.

Before working on the hydraulic unit

- lower implement to the ground.

- When carrying out maintenance work on a raised

implement always secure it with a suitable support.

- Depressurize the hydraulic unit and turn the motor off.

FETT

TD 49/93/2

Note:

The lubrication

points and the

frequency of lubri-

cation are stated

in the lubrication

chart at the end of

this Chapter.

- 20 -

1300_GB-WARTUNG_955

GB

MAINTENANCE

Basic setting of the ploughing component

Checks must be made in the following order after replacing worn out parts:

1. Stand the plough on even ground.

2. The gap (A) between plough and share cutting edge must be the same for all ploughing components.

3. Check the gap (B1) on the last ploughing component.

B1 = 0 - 5 mm for ploughing components* of the type W, UWS

10 - 20 mm for ploughing components* of the type UW, UWS, WSS

4. Set the same measurement for gap (B) as for B1.

* The type of ploughing component is shown clearly on the manufacturer’s plate.

Setting the ploughing component tilt

If the plough is not penetrating the ground correctly, an

improvement can be obtained by turning the eccentric bush.

• The blade point in the area „S“ is set either higher or

lower depending upon the position of the eccentric bush

(A or B).

• Retighten screws after resetting.

On some models a catch plate is fitted instead of an

eccentric bush.

See "Basic setting of the ploughing component" also.

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Pottinger SERVO 35 NOVA PLUS Operating instructions

Pottinger SERVO 35 NOVA PLUS Operating instructions

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