Sterling 882.00722.00 User manual

GH-M Rate Monitor

Allen-Bradley Controller

Part Number: 882.00722.00

Bulletin Number: BF2-610

Effective: 2/08/2007

ii

Write Down Your Serial Numbers Here For Future Reference:

_________________________ _________________________

We are committed to a continuing program of product improvement.

Specifications, appearance, and dimensions described in this manual are subject to change without notice.

DCN No. ____________

iii

Shipping Info

Unpacking and Inspection

You should inspect your equipment for possible shipping damage.

Thoroughly check the equipment for any damage that might have occurred in transit, such as

broken or loose wiring and components, loose hardware and mounting screws, etc.

In the Event of Shipping Damage

According to the contract terms and conditions of the Carrier, the responsibility of the

Shipper ends at the time and place of shipment.

Notify the transportation company’s local agent if you discover damage.

Hold the damaged goods and packing material for the examining agent’s inspection. Do not

return any goods before the transportation company’s inspection and authorization.

File a claim with the transportation company. Substantiate the claim by referring to the

agent’s report. A certified copy of our invoice is available upon request. The original Bill of

Lading is attached to our original invoice. If the shipment was prepaid, write us for a

receipted transportation bill.

Advise customer service regarding your wish for assistance and to obtain an RMA (return

material authorization) number.

If the Shipment is Not Complete

Check the packing list as back-ordered items are noted on the packing list. You should have:

; GH Frame

; Display Enclosure w/ connecting cable (cable in PLC enclosure on frame)

; Calibration Weight

; Weigh Hopper (May be mounted on the frame)

; Bill of lading

; Packing list

; Operating and Installation packet

; Electrical schematic and panel layout drawings

; Component instruction manuals (if applicable)

Re-inspect the container and packing material to see if you missed any smaller items during

unpacking.

If the Shipment is Not Correct

If the shipment is not what you ordered, contact parts and service department

immediately at (810) 720-7300. Have the order number and item number available.

Hold the items until you receive shipping instructions.

iv

Returns

Do not return any damaged or incorrect items until you receive shipping instructions from the

shipping department.

Credit Returns

Prior

to the return of any material, the manufacturer must give authorization. A RMA

number will be assigned for the equipment to be returned.

Reason for requesting the return must be given.

ALL

returned material purchased from the manufacturer returned is subject to 15% ($75.00

minimum) restocking charge.

ALL

returns are to be shipped prepaid.

The invoice number and date or purchase order number and date must be supplied.

No credit will be issued for material that is not within the manufacturer’s warranty period

and/or in new and unused condition, suitable for resale.

Warranty Returns

Prior

to the return of any material, the manufacturer must give authorization. A RMA

number will be assigned for the equipment to be returned.

Reason for requesting the return must be given.

All

returns are to be shipped prepaid.

The invoice number and date or purchase order number and date must be supplied.

After inspecting the material, a replacement or credit will be given at the manufacturer’s

discretion. If

the item is found to be defective in materials or workmanship, and it was

manufactured by our company, purchased components are covered under their specific

warranty terms.

v

Table of Contents

CHAPTER 1: SAFETY................................................................7

1-1 How to Use This Manual.............................................................................................7

Safety Symbols Used in this Manual.....................................................................7

1-2 Warnings and Precautions..........................................................................................9

1-3 Responsibility............................................................................................................10

General Responsibility ........................................................................................10

Operator Responsibility.......................................................................................10

Maintenance Responsibility.................................................................................12

Reporting a Safety Defect ...................................................................................12

CHAPTER 2: FUNCTIONAL DESCRIPTION...........................13

2-1 Models Covered in This Manual................................................................................13

2-2 General Description...................................................................................................13

Accessories.........................................................................................................13

Customer Service................................................................................................14

2-3 Typical Features and Components ...........................................................................15

Mechanical Features...........................................................................................15

Controller Features..............................................................................................15

System Component Description..........................................................................16

Extruder Inductive Proximity Switch ..................................................................16

Surge Hopper.......................................................................................................16

Weigh Hopper......................................................................................................17

Operator Control Panel Display (optional on GH-M units, 1 required per facility

for setup and Maintenance)..................................................................................17

2-4 Optional Components................................................................................................22

Ethernet Module..................................................................................................22

Pneumatic Slide Gate below surge hopper.........................................................23

Low Level Proximity Sensors ..............................................................................23

2-5 Safety Features.........................................................................................................23

CHAPTER 3: INSTALLATION..................................................24

3-1 Uncrating the Equipment...........................................................................................24

3-2 Mechanical Installation..............................................................................................24

Site Requirements...............................................................................................24

Mounting Configurations .....................................................................................24

Machine Mount....................................................................................................25

3-3 Electrical Connections...............................................................................................25

3-4 Pneumatic Connections ............................................................................................26

3-5 Initial Set-up ..............................................................................................................27

Mechanical Set-up...............................................................................................27

Weigh Hopper Installation...................................................................................27

Extruder RPM connection ...................................................................................27

Final Connections................................................................................................28

Controller Set-up .................................................................................................29

GH Controller Menu Structure ............................................................................30

GH Calibration.....................................................................................................30

vi

GH Calibration.....................................................................................................31

WTP/RPM Calibration Page................................................................................33

This page is used to monitor the lbs/hr per RPM analyzer and is used as a tool for

tuning the WTP Algorithm Options mentioned later in this book.......................33

Hopper Size Setup ...............................................................................................33

Extruder Setup .....................................................................................................34

Hauloff Setup and Encoder Calibration Page (GH Full Control ONLY)............34

Alarm Setup.........................................................................................................35

Network Setup .....................................................................................................35

Setting Date and Time .........................................................................................36

CHAPTER 4: OPERATION.......................................................37

4-1 GH-M Operation Procedures.....................................................................................37

Operator Displays................................................................................................37

4-2 GH Full Control Operation Procedures .....................................................................38

Operator Displays................................................................................................38

4-3 GH-F Gravimetric Feeder Operation Procedures......................................................39

Operator Displays................................................................................................39

4-4 Common Screens......................................................................................................40

Alarm Flags.........................................................................................................41

CHAPTER 5: MAINTENANCE .................................................42

5-1 Preventative Maintenance Schedule.........................................................................42

5-2 Preventative Maintenance.........................................................................................43

5-3 Corrective Maintenance ............................................................................................43

CHAPTER 6: TROUBLESHOOTING .......................................45

6-1 Introduction................................................................................................................45

CHAPTER 7: APPENDIX..........................................................47

7-1 Warranty and Spare Parts.........................................................................................47

Warranty Specifications.......................................................................................47

Warranty Restrictions..........................................................................................47

Warranty Liabilities..............................................................................................47

Customer Responsibilities...................................................................................48

Annex B Information............................................................................................48

7-2 Addendum (Service Supervisor Information) ............................................................50

Programmable Settings.......................................................................................50

Customer Setup Menu ........................................................................................55

7-3 Allen-Bradley Communications Manual ....................................................................56

Parts Department ................................................................................................60

Service Department.............................................................................................60

Sales Department................................................................................................60

Contract Department...........................................................................................60

Chapter 1: Safety 7 of 60

Chapter 1: Safety

1-1 How to Use This Manual

Use this manual as a guide and reference for installing, operating, and maintaining your rate

monitor. The purpose is to assist you in applying efficient, proven techniques that enhance

equipment productivity.

This manual covers only light corrective maintenance. No other maintenance should be

undertaken without first contacting a service engineer.

The Functional Description section outlines models covered, standard features, and safety

features. Additional sections within the manual provide instructions for installation, pre-

operational procedures, operation, preventive maintenance, and corrective maintenance.

The Installation chapter includes required data for receiving, unpacking, inspecting, and setup

of the GH hopper. We can also provide the assistance of a factory-trained technician to help

train your operator(s) for a nominal charge. This section includes instructions, checks, and

adjustments that should be followed before commencing with operation of the GH Hopper.

These instructions are intended to supplement standard shop procedures performed at shift,

daily, and weekly intervals.

The Operation chapter includes a description of electrical and mechanical controls, in

addition to information for operating the GH Hopper safely and efficiently.

The Maintenance chapter is intended to serve as a source of detailed assembly and

disassembly instructions for those areas of the equipment requiring service. Preventive

maintenance sections are included to ensure that your GH hopper provides excellent, long

service.

The Troubleshooting chapter serves as a guide for identification of most common problems.

Potential problems are listed, along with possible causes and related solutions.

The Appendix contains technical specifications, drawings, schematics, parts lists, and

available options. Refer to this section for a listing of spare parts for purchase. Have your

serial number and model number ready when ordering.

Safety Symbols Used in this Manual

The following safety alert symbols are used to alert you to potential personal injury hazards.

Obey all safety messages that follow these symbols to avoid possible injury or death.

DANGER! DANGER indicates an imminently hazardous situation that, if not avoided,

will result in death or serious injury.

WARNING! WARNING indicates a potentially hazardous situation or practice that, if

not avoided, could result in death or serious injury.

Caution! CAUTION indicates a potentially hazardous situation or practice that, if

not avoided, may result in minor or moderate injury or in property damage.

Chapter 1: Safety 8 of 60

Figure 1: Safety Tags and Warning Labels

Tag Description Tag Description

Pinch Point Slide Gate

Read Operation &

Installation Manual

Shear Point Rotating

Mixer

Earth Ground

High Voltage Inside

Enclosure

PE

Protected Earth Ground

Shear Hazard Rotating

Auger

Lifting Point

Chapter 1: Safety 9 of 60

1-2 Warnings and Precautions

Our equipment is designed to provide safe and reliable operation when installed and operated

within design specifications, following national and local safety codes. This may include, but

is not limited to OSHA, NEC, CSA, SPI, and any other local, national and international

regulations.

To avoid possible personal injury or equipment damage when installing, operating, or

maintaining this equipment, use good judgment and follow these safe practices:

; Read and follow these operation and installation instructions when installing,

operating, and maintaining this equipment. If these instructions become

damaged or unreadable, additional copies are available from the manufacturer.

; Follow all SAFETY CODES.

; Keep fingers away from slide gates, augers, clean-outs, and calibration hatches.

Automatic operation may start unexpectedly, A PINCH HAZARD CAPABLE OF

CAUSING BODILY INJURY EXISTS ANY TIME THE POWER IS ON.

; Wear SAFETY GLASSES and WORK GLOVES.

; Work only with approved tools and devices.

; Disconnect and/or lock out power and compressed air before servicing or maintaining

the equipment.

; Use care when LOADING, UNLOADING, RIGGING, or MOVING this

equipment.

; Operate this equipment within design specifications.

; OPEN, TAG, and LOCK ALL DISCONNECTS before working on equipment.

You should remove the fuses and carry them with you.

; NEVER PUT FINGERS OR TOOLS IN AN AUGER OR SLIDE GATE AREA.

; Make sure the equipment and components are properly GROUNDED before you

switch on power.

; Do not restore power until you remove all tools, test equipment, etc., and the

equipment and related components are fully reassembled.

; Only PROPERLY TRAINED personnel familiar with the information in this

manual should work on this equipment.

We have long recognized the importance of safety and have designed and manufactured our

equipment with operator safety as a prime consideration. We expect you, as a user, to abide

by the foregoing recommendations in order to make operator safety a reality.

Chapter 1: Safety 10 of 60

1-3 Responsibility

These machines are constructed for maximum operator safety when used under standard

operating conditions and when recommended instructions are followed in the maintenance

and operation of the machine.

All personnel engaged in the use of the machine should become familiar with its operation as

described in this manual.

Proper operation of the machine promotes safety for the operator and all workers in its

vicinity.

Becoming familiar with materials, inspection, speed limitations, screens, and guard

maintenance and total user responsibility will assist you in learning potential areas in need of

observation for danger.

Each individual must take responsibility for observing the prescribed safety rules as outlined.

All caution, warning and danger signs must be observed and obeyed. All actual or potential

danger areas must be reported to your immediate supervisor.

General Responsibility

No matter whom you are, safety is important. Owners, operators and maintenance personnel

must realize that every day, safety is a vital part of their jobs.

If your main concern is loss of productivity, remember that production is always affected in a

negative way following an accident. The following are some of the ways that accidents can

affect your production:

• Loss of a skilled operator (temporarily or permanently)

• Breakdown of shop morale

• Costly damage to equipment

• Downtime

An effective safety program is responsible and economically sound.

Organize a safety committee or group, and hold regular meetings. Promote this group from

the management level. Through this group, the safety program can be continually reviewed,

maintained, and improved. Keep minutes or a record of the meetings.

Hold daily equipment inspections in addition to regular maintenance checks. You will keep

your equipment safe for production and exhibit your commitment to safety.

Please read and use this manual as a guide to equipment safety. This manual contains safety

warnings throughout, specific to each function and point of operation.

Operator Responsibility

The operator’s responsibility does not end with efficient production. The operator usually has

the most daily contact with the equipment and intimately knows its capabilities and

limitations.

Plant and personnel safety is sometimes forgotten in the desire to meet incentive rates, or

through a casual attitude toward machinery formed over a period of months or years. Your

employer probably has established a set of safety rules in your workplace. Those rules, this

manual, or any other safety information will not keep you from being injured while operating

your equipment.

Chapter 1: Safety 11 of 60

Learn and always use safe operation. Cooperate with co-workers to promote safe practices.

Immediately report any potentially dangerous situation to your supervisor or appropriate

person.

REMEMBER:

• NEVER place your hands or any part of your body in any dangerous location.

• NEVER operate, service, or adjust the rate monitor without appropriate training and

first reading and understanding this manual.

• NEVER try to pull material out of the rate monitor with your hands while it is

running!

Before you start the GH Hopper check the following:

• Remove all tools from the unit;

• Be sure no objects (tools, nuts, bolts, clamps, bars) are laying in the feeding area.

Report the following occurrences IMMEDIATELY:

• Unsafe operation or condition

• Unusual action

• Leakage

• Improper maintenance

Note: If your rate monitor has been inoperative or unattended, check all

settings before starting the unit.

Note: At the beginning of your shift and after breaks, verify that the controls

and other auxiliary equipment are functioning properly.

Note: Keep all safety guards in place and in good repair. NEVER attempt to

bypass, modify, or remove safety guards. Such alteration is not only

unsafe, but will void the warranty on your equipment.

Note: When changing control settings to perform a different mode of

operation, be sure selector switches are correctly positioned. Locking

selector switches should only be adjusted by authorized personnel and

the keys removed after setting.

Note: NEVER stand or sit where you could slip or stumble into the rate

monitor while working on it.

Note: DO NOT wear loose clothing or jewelry, which can be caught while

working on a rate monitor. In addition, cover or tie back long hair.

Note: Clean the rate monitor and surrounding area DAILY, and inspect the

machine for loose, missing or broken parts.

Note: Shut off power to the GH Hopper when it is not in use. Turn the switch

to the OFF position, or unplug it from the power source.

Chapter 1: Safety 12 of 60

Maintenance Responsibility

Proper maintenance is essential to safety. If you are a maintenance worker, you must make

safety a priority to effectively repair and maintain equipment.

Before removing, adjusting, or replacing parts on a machine, remember to turn off all electric

supplies and all accessory equipment at the machine, and disconnect and lockout electrical

power. Attach warning tags to the disconnect switch.

When you need to perform maintenance or repair work on a rate monitor above floor level,

use a solid platform or a hydraulic elevator. If there is a permanently installed catwalk

around your rate monitor, use it. The work platform should have secure footing and a place

for tools and parts. DO NOT climb on unit, machines, or work from ladders.

If you need to repair a large component, use appropriate handling equipment. Before you use

handling equipment (portable “A” frames, electric boom trucks, fork trucks, overhead cranes)

be sure the load does not exceed the capacity of the handling equipment or cause it to become

unstable.

Carefully test the condition of lifting cables, chains, ropes, slings, and hooks before using

them to lift a load.

Be sure that all non-current carrying parts are correctly connected to earth ground with an

electrical conductor that complies with current codes. Install in accordance with national and

local codes.

When you have completed the repair or maintenance procedure, check your work and remove

your tools, rigging, and handling equipment.

Do not restore power to the rate monitor until all persons are clear of the area. DO NOT start

and run the unit until you are sure all parts are functioning correctly.

BEFORE you turn the rate monitor over to the operator for production, verify all enclosure

panels, guards and safety devices are in place and functioning properly.

Reporting a Safety Defect

If you believe that your equipment has a defect that could cause injury, you should

immediately discontinue its use and inform the manufacturer.

The principle factors that can result in injury are failure to follow proper operating procedures

(i.e. lockout/tagout), or failure to maintain a clean and safe working environment.

Chapter 2: Functional Description 13 of 60

Chapter 2: Functional Description

2-1 Models Covered in This Manual

This manual provides operation, installation, and maintenance instructions for rate monitors

of various extrusion rates and specifications. See below for a list of available models.

• GH-M Rate Monitor Units

• GH Full Control Units with or without Line Speed Control

• GH-F Gravimetric Feeder Units

Model numbers are listed on the serial tag. Make sure you know the model and serial number

of your equipment before contacting the manufacturer for parts or service.

GH systems are as varied as the applications they service. All gravimetric rate monitors are

sized to meet the specific requirements stated by the Customer at the time of purchase.

2-2 General Description

GH-M Rate Monitor Systems are designed to measure the extrusion rate of plastic pellets and

regrind. This measurement can be read at a local display or monitored through the

communications using the Ethernet module.

GH Full Control Systems are designed to measure the extrusion rate of plastic pellets and

regrind. This system can then control the output of the extruder and hauloff (if using the line

speed option) to a desired target value that is entered by the operator. This system can be

used for monitoring as well as full control. Some of the configurable methods of operator

input are lbs/hr, kgs/hr, feet/min, meters/min, weight/length, and weight/area.

GH-F Gravimetric Feeders are designed to gravimetrically control the feed rate of an additive

feeder using a loss-in-weight hopper that is mounted directly on the feeder. This feeder then

flows into the extruder. The operator enters in a desired percent. The system continuously

measures the speed of the extruder through a proximity switch mounted at the back of the

screw (this can also be wrote through communications) and then calculates the extruders

throughput based on a volumetric approximation. Based on the entered percent and the

current calculated extruder throughput the system then calculates a target lbs/hr or kgs/hr for

the feeder. Then based on the measured rate of the additive the GH-F continuously adjust the

motor speed of the feeder to achieve accurate results.

Standard equipment is not designed to measure powder or any other materials. Optional

equipment may be purchased to measure the extrusion rate of powders.

Accessories

The manufacturer offers a variety of standard options for GH Systems including knife gates,

low-level proximity switches, Ethernet communication modules, and hoppers specifically

designed to measure the extrusion rate of powders. All accessories are designed and

manufactured to ensure proper results for your application.

Chapter 2: Functional Description 14 of 60

Customer Service

The intent of this manual is to familiarize the operator and maintenance personnel with these

rate monitors and help your organization get the maximum service from your equipment. If

you have any questions regarding installation, service, repair, custom equipment, or

applications, please do not hesitate to contact us for the information required. Prices for

additional equipment, accessories, or repair parts will be furnished promptly upon request.

Note: If you desire to use a rate monitor for an application other than that for

which it was purchased, please contact your sales representative or our

factory to verify compatibility of the equipment with the new process.

Misapplication of the equipment could result in injury to the operator or

damage to the equipment.

Chapter 2: Functional Description 15 of 60

Figure 2: Equipment Specifications

10 20 40

600 (272) 1200 (680) 2500 (1134)

0.35 (10) 0.7 (20) 1.41 (40)

10 20 40

1 @ 10 kg 1 @ 20 kg 1 @ 30 kg

Height (5) 34.5 (875) 51.5 (1308) 56.5 (1435)

Width (5) 26.0 (650) 37.5 (952) 37.0 (940)

Depth (5) 22.0 (560) 37.0 (940) 40.0 (1016)

Model

Maximum Extrusion Rate, lbs/hr (kg/hr)

Approximate Dimensions, in. (mm)

Weigh Hopper Capacity, cu.ft. (Liters)

Typical Weigh Hopper Size, lbs.

Load Cell Capacity, kgs

2-3 Typical Features and Components

Mechanical Features

• Removable stainless steel weigh hoppers.

• Stainless steel surge (supper supply) hopper with integral air cylinder and urethane

dump cone.

• Precision 1/10% span accurate cantilever load cell weighing system

• Inductive extruder tracking proximity switch (not necessary if writing extruder speed

through communications)

• Rugged industrial mild steel painted frame.

• Cast aluminum spool with drain and purge ports.

Figure 4: Typical GH Allen-Bradley PLC Enclosure

Controller Features

• LCD touch-screen interface display operator control panel with 8’ cable (optional on

GH-M units, system requires 1 per facility for setup and maintenance)

• Allen Bradley Micrologix 1500 PLC

• Thermocouple Input card for loadcell

• Analog Output module for GH Full Control units and GH-F Gravimetric Feeder

Systems.

• Manual key switch control function for reload

• Visual Alarm

• Alarm log

• Full control diagnostics

• Serial printer Output

Chapter 2: Functional Description 16 of 60

• Optional Ethernet communications

System Component Description

This section describes the various components of the rate monitor system.

Extruder Inductive Proximity Switch

The extruders RPM must be reported to all GH, GH-M, and GH-F Systems for them to

function. To accomplish this, an inductive proximity switch is provided to let the controller

know the RPM of the extruder. This switch should be field mounted in an appropriate way to

read the extruder’s true RPM. It is important this switch is reading the actual RPM of the

Extruder, and not an RPM before a gearbox, for example. Chapter 3 will detail the

installation and wiring of this component. Because it is field mounted, wiring of the

proximity switch will NOT be done at the factory and we do not provide any custom

mounting brackets for your application as these vary depending on the equipment.

This measurement can also be achieved by writing the extruder’s rpm through

communications (see document at the end of this manual for details, NOT AVAILABLE

FOR GH-F FEEER UNITS). If this is done through communications then it eliminates the

need to install the extruder proximity switch.

Surge Hopper

The surge hopper is located on top of the GH frame. These hoppers store a supply of material

to fill the weigh hopper. The surge hopper is sized based on the total throughput of the

extrusion rate monitoring system. Each surge hopper contains a 24V DC solenoid that is

used to open and close the internal dump cone. The internal urethane dump cone is

mechanically opened and closed with a compressed air cylinder.

The GH’s surge hopper does not include any level indication devices as standard equipment.

Optional surge hopper low-level sensors are available. The GH controller will

alarm if it runs

out of material while trying to fill the weigh hopper, but low-level sensors will alert floor

personnel to the problem sooner. If an optional low-level sensor is purchased, it will activate

a visual alarm. This optional proximity switch can be mounted anywhere the customer

desires and is not mounted unless specifically requested.

The refill system is equipped with a manual key switch to open and close the surge hopper.

This three position key switch is located on the front of the PLC enclosure.

Figure 5: Typical Surge Hopper

Figure 6 Refill Switch Positions

Position Description

AUTO

The rate monitor controller automatically controls surge hopper

functions.

Chapter 2: Functional Description 17 of 60

OPEN Dump cone gate open all the time

CLOSE Dump cone closed all the time

Each surge hopper is supplied with a lid. Standard lids contain a cutout to accept a vacuum

receiver. A blank lid may also be provided if specified.

If the rate monitor is being refilled from a mezzanine-mounted GH Hopper, the surge hopper

lid will have a tube stub on it.

The surge hopper will be mounted on the frame at the factory. The 24V dc solenoid will also

be factory wired. In some rare cases, it may be necessary to remove the surge hopper for

shipping purposes

Weigh Hopper

The weigh hopper is located within the GH frame. The hopper size is set within the controls.

Default for refilling to occur is 50% of the weigh hopper size.

The weigh hopper on the rate monitor is used to weigh the material entering the extrusion

process. Once the weigh hopper goes below 50% of its set weight capacity the solenoid valve

on the surge hopper will open, allowing material to fall from the surge hopper to the weigh

hopper. The surge hopper solenoid will close once the weigh hopper reaches its set weight

capacity.

Details for installing and removing the weigh hopper are included in the next section. The

weigh hopper will need to be installed before operation can begin. It is necessary to remove

the weigh hopper for shipment, so the loadcell is not damaged.

When the weigh hopper is installed use care not to damage the load cell. Position the hopper

tube stub as close to the center of the hole in the bottom of the frame as possible.

Operator Control Panel Display (optional on GH-M units, 1 required per facility for

setup and Maintenance)

The operator control panel includes an 8-foot (2.4 m) cable and can be remote mounted (not

recommended) adjacent to the GH Hopper. The panel can be unplugged and removed if

necessary. The cable provides 24VDC power to the display, as well as communications to

the PLC.

A programmable logic controller (PLC) controls the GH operation. This design provides

excellent performance along with an easily replaceable control panel in the unlikely failure of

any computer or electronic part.

Note: Use care when replacing the weigh hopper, since the load cells are

delicate weighing instruments and can be easily damaged. Do not use

force to push in the weigh hopper.

Note: Load cells, if damaged, will have to be sent back to the manufacturer for

testing and evaluation.

Note: Make sure no part of the load cell bracket is touching the plastic housing

on the load cell. This could result in inaccurate weight readings. If

necessary the plastic on the loadcell can be trimmed back

Chapter 2: Functional Description 18 of 60

After installation and setup, the GH-M will begin monitoring the system process once the rate

monitor detects an extruder speed.

The following figures show some typical screens of the GH-M rate monitor.

Figure 8: Typical GH Series Controller Touch Screen Display

Figure 9: Controller Pushbuttons & Touchscreen Tags

Button

Function

(Power On)

Turns power on to the GH Hopper controller.

(Found on the back of the controller.)

(Power Off)

Turns power off to the GH Hopper controller.

(Found on the back of the controller.)

Stops GH Hopper & restarts controller.

Press to move back one screen level in

controller function.

Move forward one screen level in controller

function.

Chapter 2: Functional Description 19 of 60

Figure 10a: Typical GH-M Operator Screen

Figure 10b: Typical GH Full Control Operator Screen

Figure 10c: Typical GH-F Gravimetric Feeder Operator Screen

Chapter 2: Functional Description 20 of 60

Figure 10d: Operator Screens Common to all GH Systems

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