ESAB ESABFeed 30-4 M14 User manual

Brand: ESAB

Model: ESABFeed 30-4 M14

Category: Welding System

Type: User manual

This manual is also suitable for

Valid for serial no. 238--xxx--xxxx0459 160 001 GB 051220

ESABFeed 30- 4 M14

ESABFeed 48- 4 M14

Instruction manual

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TOCe

Rights reserved to alter specifications without notice.

1 DIRECTIVE 3........................................................

2SAFETY 3...........................................................

3 INTRODUCTION 5...................................................

3.1 Equipment 5................................................................

4 TECHNICAL DATA 5.................................................

5 INSTALLATION 6....................................................

5.1 Lifting instructions 7.........................................................

6 OPERATION 7.......................................................

6.1 Connections and control devices 8............................................

6.2 W ater connection 8..........................................................

6.3 Function explanations 9......................................................

6.4 Operation 10................................................................

6.5 Wire feed pressure 13........................................................

6.6 Changing / loading wire ESABFeed 30 13.......................................

6.7 Changing / loading wire ESABFeed 48 13.......................................

6.8 Changing feed rollers on ESABFeed 30 14......................................

6.9 Changing feed rollers on ESABFeed 48 14......................................

7 MAINTENANCE 15....................................................

7.1 Inspection and cleaning 15....................................................

8 ORDERING SPARE PARTS 15..........................................

DIAGRAM 16............................................................

ORDERING NUMBER 17.................................................

WEAR COMPONENTS 18.................................................

ACCESSORIES 22.......................................................

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1DIRECTIVE

DECLARATION OF CONFORMITY

ESAB AB Arc Equipment, S--695 81 Laxå, Sweden, declares that wire feed unit ESABFeed 30--4

M14

/ESABFeed 48--4 M14 from serial number 238 onwards, conforms to standard EN 60974--5, in accord-

ance with the requirements of directive (73/23/EEC) and appendix (93/68/EEC) and standard EN

50199 in accordance with the requirements of directive (89/336/EEC) and appendix (93/68/EEC).

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Henry Selenius

Vice President

ESAB AB Arc Equipment

695 81 LAXÅ

SWEDEN Tel: + 46 584 81000 Fax: + 46 584 411924

Laxå 2002--10--23

2SAFETY

Users of ESAB welding equipment have the ultimate responsibility for ensuring that anyone who

works on or near the equipment observes all the relevant safety precautions. Safety precautions

must meet the requirements that apply to this type of welding equipment. The following recommen-

dations should be observed in addition to the standard regulations that apply to the workplace.

All work must be carried out by trained personnel well--acquainted with the operation of the welding

equipment. Incorrect operation of the equipment may lead to hazardous situations which can result

in injury to the operator and damage to the equipment.

1. Anyone who uses the welding equipment must be familiar with:

S its operation

S location of emergency stops

S its function

S relevant safety precautions

S welding

2. The operator must ensure that:

S no unauthorized person is stationed within the working area of the equipment when it is

started up.

S no--one is unprotected when the arc is struck

3. The workplace must:

S be suitable for the purpose

S be free from drafts

4. Personal safety equipment

S Always wear recommended personal safety equipment, such as safety glasses, flame--proof

clothing, safety gloves.

S Do not wear loose--fitting items, such as scarves, bracelets, rings, etc., which could become

trapped or cause burns.

5. General precautions

S Make sure the return cable is connected securely.

S Work on high voltage equipment may only be carried out by a qualified electrician.

S Appropriate fire extinquishing equipment must be clearly marked and close at hand.

S Lubrication and maintenance must not be carried out on the equipment during operation.

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WARNING

READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR OPERATING.

ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND OTHERS. TAKE PRECAU-

TIONS WHEN WELDING. ASK FOR YOUR EMPLOYER’S SAFETY PRACTICES WHICH SHOULD BE

BASED ON MANUFACTURERS’ HAZARD DATA.

ELECTRIC SHOCK -- Can kill

S Install and earth the welding unit in accordance with applicable standards.

S Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.

S Insulate yourself from earth and the workpiece.

S Ensure your working stance is safe.

FUMES AND GASES -- Can be dangerous to health

S Keep your head out of the fumes.

S Use ventilation, extraction at the arc, or both, to take fumes and gases away from your breathing zone

and the general area.

ARC RAYS -- Can injure eyes and burn skin.

S Protect y our eyes and body. Use the correct welding screen and filter lens and wear protective

clothing.

S Protect bystanders with suitable screens or curtains.

FIRE HAZARD

S Sparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby.

NOISE -- Excessive noise can damage hearing

S Protect y our ears. Use earmuffs or other hearing protection.

S Warn bystanders of the risk.

MALFUNCTION -- Call for expert assistance in the event of malfunction.

PROTECT YOURSELF AND OTHERS!

ESAB can provide you with all necessary welding protection an d accessories.

WARNING!

Read and understand the instruction manual before installing

or operating.

This product is solely intended for arc welding.

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3 INTRODUCTION

The ESABFeed 30--4 and ESABFeed 48--4 wire feed

units with control panel M14 are intended for M IG/MAG--

welding together with welding power sources

ESABMig 400t and ESABMig 500t.

They come in different variants, see on page 17.

The wire feed units are sealed and contain four--wheel

drive wire feed mechanisms as well as control

electronics.

They can be used together with wire on ESAB’s MarathonPact, or on wire bobbin

(standard Ø 300 mm, accessory Ø 440 mm).

The wire feed unit can be installed either at the power source, suspended above the

workplace, on a support arm or on the floor with or without wheel set.

ESAB’s accessories for t he product can be found on page 22.

3.1 Equipment

The ESABFeed 30 wire feed unit is supplied with:

S Instruction manual

S Stickers with recommended wear parts.

The ESABFeed 48 wire feed unit is supplied with:

S Spacer (4)

S Hex key wrench (4 mm)

S Instruction manual

S Stickers with recommended wear parts.

4 TECHNICAL DATA

ESABFeed 30--4 M14 ESABFeed 48--4 M14

Power supply 42 V 50 -- 60 Hz 42 V 50 -- 60 Hz

Power requirement 336 VA 378 VA

Motor current I

max

8A 9A

Settings data

Wire feed speed

Burnback time

Crater filling time

Creep start

2/4 stroke

Synergic lines

1.9--25.0 m/min

0-- 0.5 s

0-- 5.1 s

OFF or ON

2strokeor4stroke

14 pre--set and

2 programmable

1.9--25.0 m/min

0-- 0.5 s

0-- 5.1 s

OFF or ON

2strokeor4stroke

14 pre--set and

2 programmable

Gun connection EURO EURO

Max. diameter wire bobbin 300 mm (*440 mm) 300 mm (*440 mm)

Wire dimension 0.6--1.6 mm 0.6--2.4 mm

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ESABFeed 48--4 M14ESABFeed 30--4 M14

Weight

basic version

with sealed bobbin holder

11.5 kg

15 kg

14.5 kg

19 kg

Dimensions (l x w x h)

basic version

with sealed bobbin holder

380 x 275 x 400 mm

690 x 275 x 420 mm

380 x 275 x 400 mm

690 x 275 x 420 mm

Shielding gas

max pressure

All types intended for

MIG/MAG welding

5 bar

All types intended for

MIG/MAG welding

5 bar

Coolant

max pressure

50% water / 50% glycol

5 bar

50% water / 50% glycol

5 bar

Permissible load at

60% duty cycle

630 A 630 A

Enclosure class IP23 IP23

* Accessories, see page 22.

Duty cycle

The duty cycle refers to the time as a percentage of a ten--minute period that you can weld at a cer-

tain load without overloading.

Enclosure class

The IP code indicates the enclosure class, i. e. the degree of protection against penetration by solid

objects or water. Equipment marked IP23 is designed for indoor and outdoor use.

5 INSTALLATION

The installation must be execu ted by a p rofession al.

WARNING!

This product is intended for industrial use. In a domestic environment this product may cause radio

interference. It is the user’ s responsibility to take adequate precautions.

WARNING!

When welding in an environment with increased electrical danger , only power sources intended

for this environment may be used. These power sources are marked with the symbol .

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5.1 Lifting instructions

Ordering number for the lifting eye can be found on page 22.

Note! If another mounting device is used, this should be insulated from the wire feed

unit.

6OPERATION

General safety regulations for the handling of the equipment can be found on

page 3. Read through before you start using the equipment!

WARNING!

Assure that the side panels are closed during operation.

To prevent the reel from sliding off the hub: Lock the reel in place by

turning the red knob as shown on the warning label attached next to

the hub.

WARNING!

Rotating parts can cause injury, take great care.

WARNING!

There is a risk of tipping if the wire feed unit is fitted with a counterbalance arm. Secure the

equipment, especially if used on an uneven or sloping surface.

When moving the equipment use intended handle. NOTE! Never pull on the gun.

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6.1 Connections and control devices

1 Display 13 Connection for remote control unit

2 Indicating lamp for work point 14 Connection BLUE, with ELP* for cooling

water to the welding gun

3 Indicating lamp for storing welding data 15 Connection RED for cooling water from

welding gun

4 Knob for setting the voltage 16 Connection for welding gun

5 Switch for selecting welding data 1, 2, 3 17 Switch for 2--stroke / 4--stroke

6 Pressure switch for storing welding data 18 Knob for setting burnback time

7 Pressure switch for pre--setting wire feed

and voltage

19 Connection for welding current from power

source, (OKC)

8 Switch

MANUAL, PROGRAM, SYNERGY

20 Connection for control cable from power

source

9 Knob for setting crater filling time 21 Connection RED for cooling water to po-

wer source (cooling unit)

10 Switch for selecting synergic line 22 Connection BLUE for cooling water from

power source (cooling unit)

11 Knob for setting wire feed speed. 23 Connection for shielding gas

12 Switch for creep start OFF / ON

NOTE! Cooling water connections only available on certain models.

* ELP = ESAB Logic Pump, see point 6.2.

6.2 Water connection

When connecting a water-- cooled welding gun, the power source’s main power

supply switch must be in the Off position and the cooling unit switch must be in

position “ELP/0”.

The wir e feed unit with water connection is equipped with a detection system ELP

(ESAB Logic Pump) which checks that the water hoses are connected. When

connecting a water--cooled welding gun, the water pump starts.

Detection only works with power sources that are equipped with ELP.

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6.3 Function explanations

Burnback time

Burnback time is a delay between the time when the wire starts to brake until the

time when the power source switches off the welding voltage. Too short burnback

time results in a long wire stickout after completion of welding, with a risk of the wire

being caught in the solidifying weld pool. Too long a burnback time results in a

shorter stickout, with increased risk of the arc striking back to the contact tip.

Crater filling

Crater filling helps to avoid pores, thermal cracking and crater formation in the weld

when welding stops.

Figure 1 shows an interruption in the

welding, and a crack or crater opens up

readily in the solidified central part due

to shrinkage during the solidifying pro-

cess.

Fig. 1. After welding without crater filling

Figure 2 shows that the arc continues to

give off a certain amount of heat while

the weld pool is solidifying. T his chang-

es the s olidification process so that the

last solidified part of the weld pool ends

le to avoid the occurrence of a crater.

Fig. 2. After welding with crater filling

2stroke

With 2 stroke, wire feed starts when the trigger switch is pressed in and ends when

it is released.

4stroke

With 4 stroke, the gas flow starts when the trigger switch is pressed in and the wire

feed starts when it is released. T he welding process continues until the switch is

pressed in again, the wire feed stops and when the switch is released the gas stops

flowing.

Creep start

Creep start means that the wire is fed at low speed until it comes into electrical

contact with the workpiece and then the speed increases to the set speed.

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Synergy

Each combination of wire type, wire diameter and gas mixture requires a unique

relationship between wire feed speed and voltage (arc length) to obtain a stable

functioning arc. T he wire feed unit has pre--programmed ‘synergic lines’.

When you select the pre--programmed synergic line corresponding to your wire type,

wire diameter and gas mixture, you then only need to set an appropriate wire feed

speed for your welding object. The voltage (arc length) automatically conforms in

accordance with the pre-- programmed synergic line you selected

As different welding objects and joints require slightly different voltage (arc length),

this can be finely adjusted on the basis of the pre--programmed value.

Synergic lines make it easy to find the correct welding parameters. You choose the

appropriate synergic line for your welding wire/gas combination and then set the wire

feed speed. The voltage then automatically conforms to the wire feed speed in

accordance with the synergic line.

Wire feed speed

This sets the required feed speed of the filler wire in m /minute.

6.4 Operation

The wire feed unit can be set at ten different operating positions using switch 8 :

MANUAL , PROGRAM and SYNERGY 1 -- 8.

6.4.1 Manual operation

Set switch 8 in position

. Hold down the

“PRESET” button 7 when adjusting the wire feed

11 and voltage 4; the display shows set values for

wire feed and voltage. During welding, the display

shows measured arc voltage and welding current.

Storing the work point

A work point consists of a wire feed speed and a

welding current. Set switch 5 in one of the three

positions 1, 2 or 3. Set wire feed and a voltage.

Press the store button 6 to store the work point. After approximately 2.5 seconds the

green indicating lamp 2 comes on. The lamp remains lit until you r elease the store

button.

You can also store wire feed and welding voltage from a synergic line, see “Storing

work point” on page 12.

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6.4.2 Program p osition

Set switch 8 in position and switch 5 in the

position containing the data you want to use. If a

welding gun with a program selector switch is

connected to the socket for the remote control unit,

you should select a work point with this. It is also

possible to change work point during welding.

Note: if a remote control unit or a welding gun with

program selection is connected to the socket for the remote control unit, it is not

possible to select work point with switch 5.

Do not press the store button when the function selector switch 8 is in program

position.

In program position, only the stored work points can affect wire feed and voltage. All

other settings for wire feed and voltage are inactive.

6.4.3 Synergic position

You can choose from 16 different synergic lines, of

which two are programmable, see table on page 12

or on the sticker on the inside of the hatch to the

wire feed unit.

Using function selector switch 8 and switch 10,

select the synergic line corresponding to the wire

you intend to use.

With knob 4, set a wire feed speed.

With a voltage potentiometer from a remote control

unit or with knob 4 , you can set a synergic deviation from the calculated arc voltage

reference. If the deviation is zero, the green indicating lamp 2 will be lit. A positive or

negative deviation causes the lamp to go out. If you want to return to the synergic

line, you must readjust the voltage until the green lamp come on again.

The synergic deviation is zeroed when you select a new synergic line.

If a remote control unit is connected, the synergic deviation is not zeroed when the

synergic line is changed. If the remote control unit’s potentiometer is set in the

central position, the synergic deviation will be zero.

Pre--setting

If you press switch 7 you can read off the wire feed and voltage values that are set in

each synergic line. The display shows set wire feed, as well as welding voltage

including any synergic deviation.

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Storing the work point

You can store an arbitrary point on a synergic line in the same way as you store a

work point in manual operation:

S Select a synergic line.

S Set the desired wire feed and synergic deviation.

S Check the set values by pressing switch 7.

S Using switch 5 select the program where you wish to store the set welding data.

S Press store button 6. After 2.5 seconds the set welding data is stored.

S Green indicating lamp 3 comes on, release the store button 6.

Synergy A Synergy B

1 Fe 1.0 80%Ar 20%CO

1 MCW 1.2 80%Ar 20%CO

2 Fe 1.2 80%Ar 20%CO

2 MCW 1.6 80%Ar 20%CO

3 Ss 1.0 98%Ar 2%CO

3 RFCW 1.2 80%Ar 20%CO

4 Ss 1.2 80%Ar 20%CO

4 RFCW 1.6 80%Ar 20%CO

5 Al Mg 1.2 100%Ar 5 BFCW 1.2 80%Ar 20%CO

6 Al Mg 1.6 100%Ar 6 BFCW 1.6 80%Ar 20%CO

7 Al Si 1.2 100%Ar 7 Programmable

8 Al Si 1.6 100%Ar 8 Programmable

14 pre--programmed synergic lines.

SSFCW = Stainless Steel Flux Cored Wire

MCW = Metal Cored Wire

RFCW = Rutile Flux Cored Wire

BFCW = Basic Flux Cored Wire

6.4.4 Design your own synergic lines

If the pre--programmed synergic lines do not match your combination of wire type,

wire diameter and gas mixture, use programming box PAH 1, connected to the

socket for the remote control unit, to make two of your own synergic lines and store

them in the wire feed unit’s memory.

PAH 1 is an accessory. Order number, see page 25.

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6.5 Wire feed pressure

Start by making sure that the wire moves smoothly through the wire guide. Then

set the pressure of the wire feeder’s pressure rollers. It is important that the

pressure is not too great.

Fig 1 Fig 2

To check that the feed pressure is set correctly, you can feed out the wire against

an insulated object, e.g. a piece of wood.

When you hold the gun approx. 5 mm from the piece of wood (fig. 1) the feed

rollers should slip.

If you hold the gun approx. 50 mm from the piece of wood, the wire should be

fed out and bend (fig. 2).

6.6 Changing / loading wire ESABFeed 30

S Open the side panel.

S Disconnect the pressure sensor by folding it backwards, the pressure rollers

slide up.

S Straighten out the new wire 10--20 cm. File away burrs and sharp edges from the

end of the wire before inserting it into the wire feed unit.

S Make sure that the wire goes properly into the feed roller’s track and into the

outlet nozzle or wire guide.

S Secure the pressur e sensor.

S Close the side panel.

6.7 Changing / loading wire ESABFeed 48

S Open the side panel.

S Press down and pull the pressure device towards you and up.

S Pull out the bogie.

S Straighten out the new wire 10--20 cm. File away burrs and sharp edges from the

end of the wire before inserting it into the wire feed unit.

S Make sure that the wire goes properly into the feed roller’s track and into the

outlet nozzle or wire guide.

S Reinstall the bogie.

S Close the side panel.

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6.8 Changing feed rollers on ESABFeed 30

S Open the side panel.

S Disconnect the pressure sensor (1) by folding it

backwards, the pressure rollers slide up.

S Disconnect the pressure rollers (2) by turning the

axle (3) 1/4 turn clockwise and pulling out the axle.

The pressure rollers disconnect.

S Disconnect the feed rollers (4) by unscrewing the nuts

(5) and pulling out the rollers.

During installation, repeat the above in the reverse order.

Choice of tracks in th e feed rollers

Turn the feed roller with the dimensioning mark for the required

track towards you.

6.9 Changing feed rollers on ESABFeed 48

S Open the side panel.

S Press down and pull the pressure device (1) towards

you and up.

S Pull out the bogie (2).

S Undo the socket head cap screws (3) on the

holder for the intermediate nozzle and remove

the holder.

S Undo the screw for the outlet nozzle ( 4) and

push back the nozzle.

S Completely undo the socket head cap screw

(5) in the centre.

S Undo the two outer socket head cap screws (6) 1/2 a

turn.

S Pull out the feed rollers (7).

During installation, repeat the above in the reverse order.

Choice of tracks in th e feed rollers

Place no, one or two driving washers

between the outer washer and the feed

roller. Note! When replacing the

pressure rollers (8), the entire bogie is

replaced.

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7 MAINTENANCE

Regular maintenance is important for safe, reliable operation.

Note!

All guarantee undertakings from the supplier cease to apply if the customer himself

attempts any work in the product during the guarantee period in order to rectify any

faults.

7.1 Inspection and cleaning

Wire feed unit

Check regularly that the wire feed unit is not clogged with dirt.

S Cleaning and replacement of the wire feed unit mechanism’s worn parts should

take place at regular intervals in order to achieve trouble--free wire feed. Note

that if pre--tensioning is set too hard, this can result in abnormal wear on the

pressure roller, feed roller and wire guide.

The brake hub

The hub is adjusted when delivered, if

readjustment is required, follow the instructions

below. Adjust the brake hub so that wire is slightly

slack when wire feed stops.

S Adjusting the braking torque:

S Turn the red handle to the locked position.

S Insert a screwdriver into the springs in the hub.

Turn the springs clockwise to reduce the braking torque

Turn the springs counterclockwise to increase the braking torque. NB: Turn

both springs through the same amount.

Weldin g gu n

S Cleaning and replacement of the welding gun’s wear parts should take place at

regular intervals in order to achieve trouble--free wire feed. Blow the wire guide

clean regularly and clean the contact tip.

8 ORDERING SPARE PARTS

ESABFeed 30--4/ ESABFeed 48--4 is designed and tested in accordance with the inter-

national and European standards IEC/EN 60974--5 and EN 50199. It is the obligation of

the service unit which has carried out the service or repair work to make sure that the

product still conforms to the said standard.

Spare parts may be ordered through your nearest ESAB dealer, see the last page of

this publication.

Diagram

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ESABFeed 30- 4 M14, ESABFeed 48- 4 M14

Edition 051220

Ordering number

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Feeder for Marathon Pact Feeder with

capsuled bobbin

ESABFeed 30--4 M14 with water cooling 0459 114 895 0459 116 895

ESABFeed 48--4 M14 with water cooling 0459 114 995 0459 116 995

Spare parts list 0459 160 990 0459 160 990

ESABFeed 30- 4 M14

Edition 051220

Wear p arts

-- 1 8 --

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S= Standard, HD = Heavy Duty

Item

Ordering no. Denomination Wire type Wire dimensions

HI 1 0455 072 002

0456 615 001

Intermediate nozzle (S)

Intermediate nozzle

Fe, Ss & cored

HI 2 0469 837 880

0469 837 881

Outlet nozzle (S)

Outlet nozzle

Fe, Ss & cored

Ø 2.0 mm steel for 0.6--1.6 mm

Ø 2.0 mm plastic for 0.8--1.6 mm

HI 3 0191 496 114 Key

HI 4 0215 701 007 Locking washer

HI 5a 0459 440 001 Motor gear euro

Item Ordering no. Denomination Wire type Wire dimensions Groove

typ

Roller

markings

HI 5b 0459 052 001 Feed/pressure rollers Fe, Ss & cored Ø 0.6 & 0.8 mm V 0.6 S2 &0.8S2

0459 052 002 Feed/pressure rollers Fe, Ss & cored Ø 0.8 & 1,0 mm V

0.8 S2 &1.0S2

0459 052 003 Feed/pressure rollers (S) Fe, Ss & cored Ø 0.9/1.0 & 1.2 mm V 1.0 S2 &1.2S2

0459 052 013 Feed/pressure rollers Fe, Ss & cored Ø 1.4 & 1.6 mm V 1.4 S2 &1.6S2

0458 825 001 Feed/pressure rollers Cored Ø 0.9/1.0 & 1.2 mm V--Knurled 1.0 R2 &1.2R2

0458 825 002 Feed/pressure rollers Cored Ø 1.2 & 1.4 mm V--Knurled 1.2 R2 &1.4R2

0458 825 003 Feed/pressure rollers Cored Ø1.6mm V--Knurled 1.6 R2 &2.0R2

0458 824 001 Feed/pressure rollers Al Ø 0.8 & 0.9/1.0 mm U 0.8 A2 &1.0A2

0458 824 003 Feed/pressure rollers Al Ø 1.2 & 1.6 mm U 1.2 A2 &1.6A2

Use only pressure and feed rollers marked A2, R2 or S2.

Therollersaremarkedwithwiredimensioninmm,somearealsomarkedwithinch.

Item Ordering no. Denomination Notes

HI 6 Washer Ø 16/5x1

HI 7 Screw M4x12

HI 8 Screw M6x12

HI 9 Washer Ø 16/8.4x1.5

HI 10 0469 838 001 Cover

HI 11 0458 722 880 Axle and Nut

HI 12 0459 441 880 Gear adapter

HI 13 0455 049 001 Inlet nozzle

HI 14 0458 999 001 Shaft

HI 15 Nut M10

HI 16 0458 748 002 Insulating washer

HI 17 0458 748 001 Insulating bushing

Item Ordering no. Denomination Notes Wire dimensions

HI 18 0156 602 001

0332 318 001

Inlet nozzle (S)

Inlet nozzle (HD)

Fe, Ss, Al & Cored

Fe, Ss & Cored

Ø 2 mm plastic for 0.6--1.6 mm

Ø 2.4 mm steel for 1.2--2.0 mm

Welding with aluminium wire

In order to weld with aluminium wire, proper rollers, nozzles and liners for aluminium wire MUST be

used, It is recommended to use 3 m long welding gun for aluminium wire, equipped with appropriate

wear parts.

ESABFeed 30- 4 M14

Edition 051220

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ESABFeed 48- 4 M14

Edition 051220

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S= Standard, HD = Heavy Duty

Item

Ordering no. Denomination Wire type Wire dimensions

HK1 0469 837 880

0469 837 881

0469 837 882

Outlet nozzle (S)

Outlet nozzle

Fe, Ss & cored

Ø 2.0 mm steel for 0.6--1.6 mm

Ø 2.0 mm plastic for 1.0--1.6 mm

Ø 3.4 mm steel for 2.0--2.4 mm

Item Ordering no. Denomination Wire type Wire Ø

Groove 1 Groove 2 Groove 3 Groove

typ

Roller /

Bogey

mark-

ings

HK2 0366 966 880 Feed Roller Fe, Ss & cored 0.6--1.2 0.6--0.8 0.9--1.0 1.2 V 1

0366 966 881 Feed Roller Fe , Ss & cored 1.4--1.6 1.4--1.6 2.0 2.4 V 2

0366 966 889 Feed Roller Fe , Ss & cored 1.2 .045” / 1.2 .045” / 1.2 .045” / 1.2 V .045 / 7

0366 966 900 Feed Roller (S) Fe, Ss & cored 0.9--1.6 0.9--1.0 1.2 1.4--1.6 V 6

0366 966 882 Feed Roller Cored 1.2--2.0 1.2 1.4--1.6 2.0 V--Knurled 3

0366 966 883 Feed Roller Cored 2.4 2.4 not used not used V--Knurled 4

0366 966 885 Feed Roller Al 1.2 1.2 1.2 1.2 U U2

0366 966 899 Feed Roller Al 1.0--1.6 1.0 1.2 1.6 U U4

Item Ordering no. Denomination Notes

HK3 0156 707 001 Distance washer

HK4 0156 707 002 Adjustment spacer

HK5 Screw M5x20

HK6 Screw M5x16

Item Ordering no. Denomination Wire type Wire dimensions Groove

typ

Roller /

Bogey

markings

HK7 0366 902 880 Bogey (HD) Fe, Ss & cored Ø0.6--1.2mm V 1

0366 902 900 Bogey Fe, Ss & cored Ø0.9--1.6mm V 6

0366 902 881 Bogey (HD) Fe, Ss & cored Ø1.4--2.4mm V

0366 902 894 Bogey Fe, Ss & cored Ø1.2mm V .045 / 7

0366 902 882 Bogey (HD)(S) Cored Ø1.2--2.0mm V--Knurled 3

0366 902 883 Bogey (HD) Cored Ø2.4mm V--Knurled 4

0366 902 899 Bogey Al Ø1.0--1.6mm U U4

0366 902 886 Bogey (HD) Al Ø1.2mmx3 U --

Item Ordering no. Denomination Wire type Wire dimensions

HK8 0366 944 001 W asher

HK9 0156 603 001

0156 603 002

0332 322 001

0332 322 002

Intermediate nozzle (S)

Intermediate nozzle

Fe, Ss & Al

Cored

Ø 2 mm plastic for 0.6--1.6 mm

Ø 4 mm plastic for 2.0--2.4 mm

Ø 2.4 mm copper for 1.2--2.0 mm

Ø 4 mm copper for 2.4 mm

Item Ordering no. Denomination Note

HK10 0215 702 708 Locking washer

HK11 Nut M10

HK12 0458 748 002 Insulating washer

HK13 0458 748 001 Insulating bushing

Item Ordering no. Denomination Wire type Wire dimensions

HK14 0156 602 001

0156 602 002

0332 318 001

0332 318 002

Inlet nozzle (S)

Inlet nozzle

Inlet nozzle (HD)

Fe, Ss, Al & Cored

Fe, Ss & Cored

Ø 2 mm plastic for 0.6--1.6 mm

Ø 4 mm plastic for 2.0--2.4 mm

Ø 2.4 mm steel for 1.2--2.0 mm

Ø 4 mm steel for 2.4 mm

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ESAB ESABFeed 30-4 M14 User manual

Brand: ESAB

Model: ESABFeed 30-4 M14

Category: Welding System

Type: User manual

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ESAB ESABFeed 30-4 M14 User manual

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