F ilt er Box for iQ/iD/SIM5 ser ies
Installation Manual
R9842370
R5976711/02
16/10/2006
Barco nv Presentations
Noordl
aan 5, 8520 Kuurne
Phone: +32 56.36.82.11
Fax: +32 56.35.86.51
E-mail:
Visit us at the web: www.barco.com
PrintedinBelgium
1. Kit Description
1. KIT DESCRIPTION
Object ive
The dust filter box is developed to protect the X-cube assembly from external dust. By doing that, it increases the picture quality as
well as the lifetime of the main optical components i.e. analyzers, polarizers and LCD panels.
The goal is to decrease the number of service and maintenance sessions, that wayreducing significantly the total cost ofownership.
The box is connected to the air inlet of the X-Cube provided beneath the X-Cube, this is done by the use of an air tube. An adapter
plate is used to connect the air tube to the projector.
Note that the filter blocs dirt and dust particles up to 5 µm. It does however not block smoke.
The filter box is intended for following projectors :
•BarcoiQ
•BarcoiD
• BarcoReality Sim5
1.1 Kit content
Overview
The assembly consists of 1 box containing a fan and a fine air filter, an adapter plate for the projector and an air tube connecting the
box and the projector together.
Image 1-1
Filter box assembly (projector cover not included) used in combination with the iQ ceiling mount
A Ceiling mount
B Adapter plate
CFilterbox
DAirtube
E Wire unit
The fan is controlled by the +17V supply of
the projector. A wire unit brings the supply voltage to the filter box.
The Fan will only run when the projecto
r is in operational mode (not in standby mode).
Part Use Image
Filter box
contains fan and filter
image 1-2
Air tube connects the box to the projector
iQ input box side plate + print
connection print mounted on it image 1-3
R5976711 FILTER BOX FOR IQ/ID/SIM5 SERIES 16/10/2006 1
1. Kit Description
Image 1-5
The fil ter must be replaced whenever needed
The input plate : Important remark
In the iQ the side plate of the input box needs to be replaced by an adapted plate (hole present to mount electronic filter module on
it). This isnot
the case if theprojector has been ordered with the active dust filter option (the adapted plate is then already mounted).
In the iD/SIM5 projector the adaptedplate will alwaysbe present exceptfor some earlyprojectors that weredelivered with theformer
plates.
The different input plate situations can be summarized as follow :
What to do ? Where?
iQ to be upgraded with filter box in the
field
replace by adap
ted plate
adapted plate p
resent in kit
iQ ordered with
filter option
- -
actual iD/SIM5
- -
former iD/SIM5
replace by adapted plate adapted plate needs to be ordered
separately : R842893K
Adapted iQ plateOld iD plate Adapted iD plate Old iQ plate
Ordernumber = R842893
delivered in the kit !
Image 1-6
R5976711 FILTER BOX FOR IQ/ID/SIM5 SERIES 16/10/2006 3
1. Kit Description
4 R5976711 FILTER BOX FOR IQ/ID/SIM5 SERIES 16/10/2006
2. Installation
2. INSTALLATION
The images in the followingprocedures correspond to the iQ. They may not always correspond to the iD/SIM5.
The p roced ures, however, remain the same.
2.1 Removing the lens
How to remove the lens ?
1. Slide the lens door to the left.
2. Unlock the lens by pulling the handle located on the right side of the projector (image 2-1)
3. Remove the lens out of its housing
Image 2-1
CAUTION: Never transport the projector with the lens m ou nted on it !
Always rem ove the lens before transp orti ng the projector.
2.2 Removing th e back cover
Necessary tools
a flat screwdriver of 10 mm
Necessary parts
No parts.
WARNING: Risk of Electrical Shock: For rep lacement procedures power down the projector and unplug the
power cord from the wall outlet. Once the projector is cooled down and the power is off, continue with the
replacement procedure.
Removing the back cover
1. Turn with a screwdriver the cover lock screw A quarter turn counter clockwise. (image 2-2)
2. Remove the back cover.
See image 2-3, image 2-4.
R5976711 FILTER BOX FOR IQ/ID/SIM5 SERIES 16/10/2006
5
2. Installation
Image 2-2
rear cover lock screw
Image 2-3
rear cover removed
Image 2-4
right view of the projector, rear cover removed
2.3 Removing t he top cover
Necessary tools
Phillips screwdriver
How to remove the top cover ?
1. Loosen and remove the screws A&Bretainingthetopcover(image2-5,image2-6)
2. slide t
he top cover towards the front of the projector and unplug the connector (image 2-7)
3. Remove the top cover
Image 2-5
Image 2-6
6 R5976711 FILTER BOX FOR IQ/ID/SIM5 SERIES 16/10/2006
2. Installation
Image 2-7
Unplugging the IR receiver will not interrup t the IR communication with the RCU sinc e an additional IR receiver
is mounted on the PMP board.
Disco
nnecting the top cover connector will also disconnect the airflow sensor mounted on the cover, a soft-
ware controlled warning box is displayed during operation indicating an insufficient airflow.
2.4 Mounting the new input side plate
Removing the PMP/CPU
1
.
L
oosen and remove the 3 screws A (image 2-8)
2. Unclips (A) the board from the corner
3. Flip the board on its back to allow the removal of the input box
R5976711 FILTER BOX FOR IQ/ID/SIM5 SERIES 16/10/2006
7
2. Installation
Image 2-8
Removing the input box
1. Use the long screwdriver to remove the 2 screws on the right side (image 2-9)
2. Unplug the 3 connectors on the backplane (image 2-10)
3. Remove the input box from the projector (image 2-11)
4. Loosen the 4 indicated screws and remove the side plate of the input box (image 2-12)
5. Connect the delivered (purple/black) cable to the input connector of the little print mounted on the new side plate
6. Connect the (red/black wires coming from the filter box) to the out
put connector of the little print
7. Mount the new plate on the input box and fix with the 4 screws
See image 2-13.
Image 2-9 Image 2-10
8 R5976711 FILTER BOX FOR IQ/ID/SIM5 SERIES 16/10/2006
2. Installation
Image 2-11
Input box removed
Image 2-12
side plate removal
A plate fixation screws
B print fixation screws
Image 2-13
output cable view
1 connector plugged in the output of the
print
2 output (red/black) wires leaving the pro-
jector via the lens compartment
The wire units (internal/external) must be plugged in the little print befo re mou nt ing back the input box, ac-
cessing the plugs afterwards will be difficult.
Connecting the cable to the 3V3 converter
1. Connect the internal cable (purple/black) to the 3V3 module. (image 2-14)
R5976711 FILTER BOX FOR IQ/ID/SIM5 SERIES 16/10/2006
9
2. Installation
Image 2-14
2.5 Mounting t he Filter box
Removing the X-Cube filter and Grid
1. Loosen the screws and remove the grid (image 2-15)
2. Remove the filter
Image 2-15
Mounting the adapter plate
1. Place the adapter plate as shown on the figure (image 2-16)
2. Mount and tighten the screws to fix the plate
Image 2-16
10 R5976711 FILTER BOX FOR IQ/ID/SIM5 SERIES 16/10/2006
2. Installation
Mounting the filter box
1. Mount the filter box in the best suited area. Depending on the installation it may be in a housing with its air inlet oriented towards
the outside of the housing, or in an open area.
CAUTION: The mou nt ing of t he filter box must be done in t he same way as for th e projector itself i.e. by taking
the necessary precautions towa rds environmental conditions, refer to the projector safety man ual R5975258.
CAUTION: Insure that the filter is cleaned (replaced when necessary) on a regular basis.
Connecting the filter box to the projector
1. Connect the air tube to the adapter plate on the projector and to the filter box
2. Use the locking rings to tighten the tube at both sides (box and projector side) . (image 2-17)
1
2
3
Image 2-17
air tube locking
1 Adapter plate inlet or filter box outlet
2Airtube
3 Locking Ring
R5976711 FILTER BOX FOR IQ/ID/SIM5 SERIES 16/10/2006 11
2. Installation
12 R5976711 FILTER BOX FOR IQ/ID/SIM5 SERIES 16/10/2006
3. Maintenance
3. MAINTENANCE
Order number of the filter
Number Description
R9842800
dust filter (see B on image below)
3.1 Filter clea n ing
Maintenance requirements
Cleaning and or replacing the filter will insure the best results in dust filtering and thus the longest lifetime for the consumables.
The average replacement interval for the filter is 6000 hours. Visual inspection is however always recommended, always replace
dirty filters !
The access to the filter requires one simple frame removal.
Image 3-1
Filter box exploded view. Note that in reality the filter box is black.
AFrame
BFilter
CFan
D Sealing rubber
How to access and clean the filter
1. Remove the frame by pulling it backwards and lifting it up (image 3-2)
2. Remove the filter
3. Clean the filter with a dry cloth or replace with a new one.
4
.
P
lace the filter in the housing and close the frame.
R5976711 FILTER BOX FOR IQ/ID/SIM5 SERIES 16/10/2006
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3. Maintenance
Image 3-2
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Barco Dust Filter Box for iQ (Pro) Series Installation guide
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