Create 3400 User manual

Brand: Create

Model: 3400

Type: User manual

Create 3400™

3D Printer

Handbook

www.CreateOandP.com

Version 0.7 Handbook Last Updated March 22, 2017

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Contents

Chapter 1: Initial Set Up ...................................................................................................................... 3

1.1 Unboxing .................................................................................................................................... 3

1.2 Install the hatch box ................................................................................................................. 4

1.3 Printer Hardware ...................................................................................................................... 4

1.4 Printer Screen Functionality .................................................................................................... 5

1.5 Calibrate Print Bed .................................................................................................................... 6

1.6 Loading and Unloading Filament ............................................................................................ 7

1.7 Remove and Install a Nozzle ................................................................................................... 7

1.8 Setting up for a print ................................................................................................................ 8

1.9 Cleaning and Maintenance ...................................................................................................... 9

1.10 Tips and Tricks to Solve Printing Problems ...................................................................... 10

Chapter 2: IdeaMaker ...................................................................................................................... 11

2.1 Installing and Setting Up IdeaMaker ................................................................................... 11

2.2: Make a Printer File (G-code)/ Introduction to IdeaMaker ............................................... 17

2.3 How and When to Use Supports.......................................................................................... 23

2.4 Modifications to an STL ......................................................................................................... 25

Chapter 3: Device Overview ............................................................................................................ 27

3.1 Leg Cover ................................................................................................................................. 27

3.2 Socket Series ........................................................................................................................... 27

3.3 Create Mold............................................................................................................................. 28

3.4 Create Finger........................................................................................................................... 29

3.5 Partial Hand ............................................................................................................................ 29

3.6 Create Arm .............................................................................................................................. 29

3.7 Wrist Brace .............................................................................................................................. 30

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Appendix A: Printing and Printer Terminology ............................................................................ 31

Appendix B: Test Prints ................................................................................................................... 38

B.1: PLA Socket .............................................................................................................................. 38

B.2: PLA Hand Brace ..................................................................................................................... 39

B.3: Flexy Mini Cover .................................................................................................................... 40

Appendix C: Training Calls .............................................................................................................. 42

C.1: Technical Call ......................................................................................................................... 43

C.2: Clinical Call #1 ....................................................................................................................... 44

C.2: Custom Sized Hand Brace ................................................................................................... 45

C.3: Diagnostic Socket .................................................................................................................. 46

Appendix D: Detailed Product Information .................................................................................. 47

D.1 Leg Covers .............................................................................................................................. 48

D.2 Create Arm ............................................................................................................................. 50

D.3 Wrist Brace ............................................................................................................................. 52

Appendix E: Recommended Printer Settings ............................................................................... 53

Appendix F: Color Reference .......................................................................................................... 54

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Chapter 1: Initial Set Up

This chapter will walk you through the set up and basic workflows to get you started

printing with your Create 3400 System.

1.1 Unboxing

Please read this section thoroughly. Failure to remove all the packaging can damage your

printer. Create O&P recommends you save the box and shipping materials in the event you

need to transport or ship your printer. If damage to the printer or shipping materials

occurred, please document with pictures and contact Create O&P immediately.

• Inspect the box for any damage that may have occurred during shipping.

• Remove the straps

• Lift the sides of the box off.

• Remove the Styrofoam cap. The cover is in the cap. Gently remove the cover from

the Styrofoam.

• Remove the remaining Styrofoam.

• Gently remove the printer from the box by lifting it up. This is a two-person job.

• Once the printer is out, inspect for damage.

• Remove all 24 X and Y axis shipping clips and their zip ties.

• Using a 3mm hex wrench, unscrew the 2 Z axis shipping clips located on the Z

Screws.

• Manually raise the print bed using the Z Screws.

• Remove the items inside the printer.

• The power cord can be found in the box inside the printer. It plugs into the back of

the printer.

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1.2 Install the hatch box

• Remove the pieces from the Hatchbox.

• Using the included nuts and bolts, attach the

filament roll to the holes on the top.

• Attach the included filament guide tube, found in

your Create toolbox.

1.3 Printer Hardware

For a complete list of printer parts and

terminology, see Appendix A.

• A) The home position for the Create 3400 is

in the front left hand corner.

• B) The two vertical screws spanning the

height of the printer are the Z Axis screws.

They control the height of the print bed.

• C) The Calibration screw is responsible for

zeroing the Z axis. See Section 1.5 Calibrate

Print Bed for instructions.

Not pictured

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1.4 Printer Screen Functionality

Home

• Change the temperature by clicking on the current

temperature (left & right nozzle, heated bed). A key pad will pop

up to set the temperature. Enter the desired temperature and

click enter. The set temperature is the small green number and

the current temperature is the larger white number.

• Click the gear to reach the settings menu.

• Stop/Pause Button allows you to stop or pause the print. This

may take several minutes to see a change.

• The image of what you are printing will only appear if you

generate the g-code in IdeaMaker.

Tune

• L-Nozzle Temperature and R-Nozzle Temperature- allow

you to change the temperature of the nozzle after the

print has started.

• Heated Bed Temperature- allows you to change the

temperature of the heated bed after the print has started.

• Feed rate- allows you to change the speed of the print as

a percent of the initial speed. 100 is equal to the speed

set in the slicer.

• Fan Speed- allows you to change the fan speed as a

percent of the initial speed.

• L-Flow Rate and R-Flow Rate- changes the amount of

filament being extruded as a percent of the initial flow rate.

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Utilities

• Colored Arrows- moves the respective axis (green- x and y,

blue- z, red- nozzle).

• Colored Home Button- move the respective axis to its original

location.

• Filament Loader Arrows- changes the temperature set point

for the desired nozzle to load filament.

• Load/Unload- warms the nozzle up to the corresponding

temperature and allows for filament loading or unloading.

• Local Storage- files preloaded onto the machine

• SD Card and USB Storage- files loaded via SD Card or USB

Storage

1.5 Calibrate Print Bed

• Locate the calibration screw. When you open the printer door, the calibration screw

is in the upper left hand corner on the front of the machine. See Appendix A: Printer

Terminology for reference.

• To raise the print bed, turn the screw clockwise. To lower the print bed, turn the

screw counterclockwise. Repeat until the nozzle is approximately 0.2mm off the

build plate. For your convenience, a 0.2mm gauge is included in your toolbox.

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• Select the Blue Z-Axis Home button on the Utilities screen to see how the calibration

went. You may need to repeat this process several times.

1.6 Loading and Unloading Filament

• Navigate to the Utilities Screen.

• Set the loading/unloading temperature for the desired nozzle.

o PLA- 215°

o PETG/PCTG- 255°

o Flexy- 235°

• Select Load/Unload for the desired nozzle. The printer will begin to heat up. When it

reaches the set temperature the printer will prompt you to continue.

• For Loading: Select load. Insert the filament into the top of the extruder. Be sure to feed

the filament through to the gear. Once the filament reaches the gear, it will take 1-2min

for filament to begin extruding through the nozzle.

• For Unloading: Select Unload. The printer will unload the filament. When the filament is

through the gear, remove the filament from the extruder.

1.7 Remove and Install a Nozzle

You will need:

• Needle nose pliers

• 6mm Socket Wrench

• Desired Nozzle

Prep:

• Unload the filament.

• Heat both sides to at least 260° by tapping the Left Nozzle Temp/Right Nozzle Temp

on the Home Screen and entering the desired temperature.

Steps:

• Use the needle nose pliers to hold the heater block still while using the socket

wrench to unscrew the nozzle.

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• Start threading the desired nozzle into the heater block. Use the socket wrench as

needed.

o This can be done by hand. Be careful because the nozzle heats up quickly.

o This does not have to be done while holding the heater block still.

• As soon as nozzle has any resistance, hold the heater block with the pliers and

continue to tighten the nozzle.

If the nozzle is not tight enough, it will cause the filament to leak out of the heater

block. A video tutorial can be found at: createoandp.com/tutorials

1.8 Setting up for a print

• Install the handles on the right side of the

printer.

• Gently grab the extruder and be sure it

moves in all directions.

• Load the Build plate into the machine.

Slide it into the installed clips in the back

and add 2 binder clips on the front edge.

Note: the build plate is not perfectly

square so you made need to rotate it 90

degrees.

• Open the box of accessories that came in

the printer. Inside you should find a power

cord. Plug the cord into the back of the

printer and into the wall. Turn the printer on.

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• When the printer is fully on, the screen will display the home menu. Click on utilities

and select the Green House Button to home the X and

Y axis.

• Next, select the Blue House Button to home the Z

Axis. Your Z axis was calibrated before shipping;

however, when the print bed is done leveling, ensure

the nozzle is approximately 0.2mm off the top of the

build plate. A 0.2mm gauge has been included in the

toolbox for your convenience.

o If you need to recalibrate your machine, See

Section 1.5 Calibrate Print Bed for details.

• Load the filament into the machine. See Section 1.6

Loading and Unloading Filament for details.

• Select the print you want. For your first print, use the

Mini Socket which was pre-programmed onto the included USB drive. See B.1: PLA

Socket for complete details. When you are done with B.1, print the wrist brace using

the B.2 worksheet.

1.9 Cleaning and Maintenance

To keep your printer running smoothly, routine cleaning is required. Cleaning should occur

after every print.

• Heat the printer up to 270° and load 9”-12” of extruder purge.

o If the purge shows dirt and debris through the entire piece, load another

piece of extruder purge.

o If this does not solve the problem, unload any filament in the machine and

use a cleaning needle which corresponds to the nozzle size. Then load

another piece of extruder purge.

o Repeat these processes until the purge no longer contains debris after

extrusion.

A video tutorial can be found at: createoandp.com/tutorials

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1.10 Tips and Tricks to Solve Printing Problems

Starting a print:

• If the z-height isn’t calibrated correctly, you can manually turn the z-screws to adjust

the height of the print bed. Keep in mind that if the nozzle is too close to the print

bed, it will make it more difficult to remove it from the build plate.

• If the print is not adhering to the build plate, check the distance between the nozzle

and build plate. See details above on adjusting the z-height. If you are printing with

Flexy, replace the tape and spray with spray adhesive. If you are printing with PLA or

PETG, make sure the print bed is heated to 70°. Adding a layer of tape may also be

useful.

During a print:

• The speed can be adjusted under the Tune menu on your Create 3400. Slower

speeds will increase quality.

• If the print is shaking, check that the build plate has all 4 clips on it. If it does, you

can add some superglue to the base of the print to keep it adhered to the print bed.

After a print:

• If the print is stuck to the print bed, heat the print bed to help remove it.

• It may be necessary to use an Exact-O blade or grind the print to remove any ooze

and travel.

Still need help? Visit the FAQs on our website (www.createoandp.com/faqs) or submit a

support ticket on our website.

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Chapter 2: IdeaMaker

IdeaMaker is a powerful slicing software included with your printer package. It allows you

to take a 3D model and transform it into a file your printer can recognize and print, a

.gcode.

2.1 Installing and Setting Up IdeaMaker

• Load the USB drive into your computer and launch the IdeaMaker installer.

• Choose your language preference. Select Okay. It recommended that you close all

other open applications at this point. When you are ready, click next.

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• Choose your install location. IdeaMaker will default to C:\Program

Files\Raise3D\ideaMaker\. Select Browse for a different install location. Click next.

• Choose your Components. You do not need the Printer Driver and may deselect it if

you would prefer. When you are ready, click install.

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• When the installation is complete, click next, and finish on the next screen.

• If IdeaMaker didn’t automatically open, launch it.

• Go to Printer  Printer Settings  Add Printer

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• Update Settings

o Type: Create 3400

o Nozzle Diameter: 0.4mm

o Build Width: 305mm

o Build Depth: 305mm

o Build Height: 610mm

o Step-E per MM: 00mm

o X-axis Compensation: 100%

o Y Axis Compensation: 100%

o Heated Bed: Yes

o Extruder Count: 2

o Extruder Offset X: 0mm

o Extruder Offset Y: 25mm

o Left Extruder: Elastic Filament 1.75mm

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o Right Extruder: PLA 1.75mm

• Import a 3D model by clicking the “Add” button or File Import Model.

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• Once the model is imported, click “Start” or Slice  Start Slice. A pop-up should

appear allowing you to select a template.

• Import the 3 templates provided by Create O&P by clicking “Import”. The templates

can be found on your USB drive.

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• Enter the desired template name and click OK. Repeat for all 3 templates.

• At this point, you can exit the Select Template pop up.

• IdeaMaker is now set up!

2.2: Make a Printer File (G-code)/ Introduction to IdeaMaker

If you just completed Section 2.1 Installing and Setting Up IdeaMaker, and imported the

model you would like to print, start at step 3. If you would like to print a different model,

select the current model and click “Delete”. Start at step 2.

1. Open IdeaMaker.

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2. Click the “Add” button to import a model.

3. Use the “Move” and “Rotate” buttons to orient the model as desired. With one of

these tools engaged, you can click and drag the model or click the wrench on the left

side of the screen to enter the desired values.

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4. With your model positioned correctly, click on the “View” tool.

5. To select your extruder, select your model, then click the wrench. A drop-down

menu will appear with options for Right or Left Extruder. If you are printing with

Flexy, select left extruder. If you are printing with PLA/PETG/PCTG or another rigid

material, select right extruder.

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Create 3400 User manual

Brand: Create

Model: 3400

Type: User manual

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Create 3400 User manual

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