Toro Belt Guard Kit, DH 200 Series Lawn Tractor Installation guide

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FormNo.3378-143RevA
BeltGuardKit
DH200SeriesLawnTractor
ModelNo.111-6941
InstallationInstructions
Donotsupplytheseinstructionstothecustomer.
TheseinstructionsareforadealertoinstalladditionalbeltguardsmandatedbytheFrenchgovernment.
Safety
Important:Refertothe
Operator's Man ual
ifyou
areunfamiliarwithoperatingthismachinebefore
proceeding.Themanualcontainsimportantinformation
aboutsafelyoperatingthemachine.Ifyoudonotknow
thisinformation,youcouldseriouslyinjureyourselfor
others.
Important:Youwillneedtodrillholesinthemachine
toinstallthiskit.Alwaysweareyeprotectionwhenyou
drill.
SafetyandInstructional
Decals
Safetydecalsandinstructionsareeasily
visibletotheoperatorandarelocatednear
anyareaofpotentialdanger.Replaceany
decalthatisdamagedorlost.
120-1119
1.Firehazard—readtheOperator'sManual.
Installation
1
NoPartsRequired
Procedure
1.Parkthemachineonalevel,smoothsurfacewith
sufcientspacetoaccessbothsidesofthemowing
deck.
2.Lowerthemowingdecktotheshortestcuttingheight.
3.Stoptheengine,waitforallmovingpartstostop,set
theparkingbrake,removetheignitionkeyfromthe
ignitionswitch,anddisconnectthespark-plugwire.
CAUTION
Ifyouleavethekeyintheignitionswitch,
someonecouldaccidentlystarttheengineand
seriouslyinjureyouorotherbystanders.
Removethekeyfromtheignitionswitchand
disconnectthewirefromthesparkplugbefore
youinstallthekit.Setthewireasidesothatit
doesnotaccidentallycontactthesparkplug.
4.Raisetherearofthemachineofftheground,support
bothendsoftherearaxlewithjackstands,andremove
bothrearwheels.
©2013—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.
OriginalInstructions(EN)
PrintedintheCzechRepublic
AllRightsReserved
*3378-143*A
2
Partsneededforthisprocedure:
1Deck-belt-coverguard
2
Bolt(M5x12)
2
Washer(M5.3)
2
Locknut(M5)
Procedure
1.Placethedeck-belt-coverguardontothedeck-belt
coverwhereitistobeinstalled,andmarkitsposition;
refertoFigure1.
G018544
1
2
3
4
5
6
3
7
4
8
Figure1
Drawingnottoscale
1.Deck-beltcover
5.Approximately9.5cmfrom
thecenterlinetothehole
2.Markthepositionofthe
deck-belt-coverguard
here.
6.Deck-belt-coverguard
3.Approximately2.0cm
7.Approximately9.0cmfrom
thecenterlinetothehole
4.Drillahole(6.0mm)here.8.Centerline
2.Drill2holes(6mmdiameter)inthetopofthe
deck-beltcoverinthelocationsshowninFigure1.
3.Securethedeck-belt-coverguardtothedeck-beltcover
with2bolts,2washers,and2nutsasshownin
Figure2.
G018545
1
2
3
4
5
Figure2
1.Deck-beltcover4.Washers
2.Bolts5.Nuts
3.Deck-belt-coverguard
4.Raisethedecktothehighestcuttingheighttoverify
thatthedeck-belt-coverguardclearsallwires,switches,
andbelts,andthatitwillnotinterferewhenyouoperate
themachineorthecuttingdeck.
2
3
InstallingtheLeftBeltGuard
Partsneededforthisprocedure:
1
Leftbeltguard
8
Self-tappingscrew
Procedure
1.Lowerthemowingdecktotheshortestcuttingheight.
2.Installthemountingbracketstotheleftsideofthe
machineusingself-tappingscrewsintheexistingholes
asshowninFigure3.
G018547
2
3
1
Figure3
1.Self-tappingscrews
3.Existingholes
2.Mountingbrackets
3.Placetheleftbeltguardontotheleftsideofthe
machine(whereitistobeinstalled),lineuptheholes,
andmarkthelocationonthesupportbracketwhere
youneedtodrillahole;refertoFigure4.
G018548
1
2
3
4
Figure4
1.Drillahole(3.4mm
diameter)intheframe
here.
3.Self-tappingscrew(6)
2.Leftbeltguard4.Drillahole(3.4mm
diameter)inthesupport
brackethere.
4.Drillahole(3.4mmdiameter)atthelocationyou
markedonthesupportbracket.
5.Securetheleftbeltguardtotheleftsideofthemachine
usingself-tappingscrewsintheexistingholesinthe
machineasshowninFigure4.
6.Drillahole(3.4mmdiameter)intheleftsideofthe
frameusingtheremainingholeintheleftbeltguardas
atemplate;refertoFigure4.
7.Insertaself-tappingscrewintheholeandnish
securingtheleftbeltguardtotheframe;referto
Figure4.
8.Raisethedecktothehighestcuttingheighttoverify
thattheleftbeltguardclearsallwires,switches,and
belts,andthatitwillnotinterferewhenyouoperatethe
machineorthecuttingdeck.
3
4
InstallingtheRightBeltGuard
Partsneededforthisprocedure:
1Rightbeltguard
1
Self-tappingscrew
Procedure
1.Lowerthemowingdecktotheshortestcuttingheight.
2.Placetherightbeltguardontotherightsideofthe
machine(whereitistobeinstalled),lineuptheholes,
andmarkthelocationonthesupportbracketwhere
youneedtodrillahole;refertoFigure5.
1
2
3
4
G021516
Figure5
1.Self-tappingscrew
3.Useexistinghardwareto
securetheguardatthese
placeshere.
2.Rightbeltguard
4.Drillahole(3.4mm
diameter)here.
3.Drillahole(3.4mmdiameter)atthelocationyou
markedonthesupportbracket.
4.Securetherightbeltguardtotherighthandsideof
themachineusingaself-tappingscrewandtheexisting
fastenersonthemachineasshowninFigure5.
5.Raisethedecktothehighestcuttingheighttoverify
thattherightbeltguardclearsallwires,switches,and
belts,andthatitwillnotinterferewhenyouoperatethe
machineorthecuttingdeck.
4
/