Cumberland CE Compliant Curtain Controller Owner's manual

PNEG-620-2CE

CE Compliant Curtain Controller

Featuring the Enclosed Limit Switch and Pulley Covers

Installation and Operation Manual

PNEG-620-2CE

Date: 01-01-15

2 PNEG-620-2CE CE Compliant Curtain Controller

PNEG-620-2CE CE Compliant Curtain Controller 3

CE Declaration of Incorporation

MACHINERY DIRECTIVE

2006/42/EC

1004 East Illinois Street, Assumption, IL, 62510, USA

+1 217 226 4429

The GSI Group declares that the machine, parts or equipment

Curtain Controllers

Models

• I2430-50

• I3630-50

• I4830-50

• I6030-50

Meet the following clauses of the Essential Requirements of the Machinery Directive 2006/42/EC:

1.1.2 and sub-clauses principles of safety integration

1.3.1 Risk of loss of stability

1.3.2 Risk of break-up during operation

1.3.7 Risk related to moving parts

1.3.8 Choice of protection against risks arising from moving parts

1.3.8.1 Moving transmission parts

1.3.8.2 Moving parts involved in the process

1.3.9 Risks of uncontrolled movements

1.4 Required characteristics of guards and protective devices

1.4.1 General requirements

1.4.2 Special requirements for guards

1.4.2.1 Fixed guards

1.5.4 Errors of fitting

1.5.5 Extreme temperatures

1.5.6 Fire

1.5.7 Explosion

1.5.8 Noise

4 PNEG-620-2CE CE Compliant Curtain Controller

CE Declaration of Incorporation

MACHINERY DIRECTIVE

2006/42/EC

1004 East Illinois Street, Assumption, IL, 62510, USA

+1 217 226 4429

1.5.9 Vibrations

1.5.13 Emissions of hazardous materials and substances

1.6 Maintenance

1.6.1 Machinery maintenance

1.6.4 Operator intervention

1.7 Information

1.7.1 Information and warnings on the machinery

1.7.1.1 Information and information devices

1.7.2 Warning of residual risks

1.7.4 Instructions

1.7.4.1 General principles for the drafting of instructions

1.7.4.2 Contents of the instructions but not inclusive of sub-clause (u)

1.7.4.3 Sales literature

This declaration applies only to the above machines and does not imply conformity by any other items

of equipment fitted to or connected with the above machines.

The equipment above must not be put into service until the machinery into which it is to be

incorporated has been declared in conformity with the provisions of all relevant Directives, nor until

these components have been assembled in the manner recommended in the attached manufacturers

instructions.

Signed:

Name: Frank Ward Director Hennock International Limited On behalf The GSI Group

Date:

Table of Contents

PNEG-620-2CE CE Compliant Curtain Controller 5

Contents

Chapter 1 Safety .....................................................................................................................................................6

Safety Guidelines ...................................................................................................................................6

Electrical Safety .....................................................................................................................................7

Safety Guarding Requirements ..............................................................................................................8

Correct Use ............................................................................................................................................8

Safety in Maintenance ............................................................................................................................8

Lifting ......................................................................................................................................................9

Noise ......................................................................................................................................................9

Chapter 2 Safety Decals ......................................................................................................................................10

Chapter 3 Specifications .....................................................................................................................................11

Chapter 4 Installation ..........................................................................................................................................12

Chapter 5 Troubleshooting .................................................................................................................................23

Chapter 6 Maintenance ........................................................................................................................................24

Chapter 7 Parts List .............................................................................................................................................25

Enclosed Limit Switch Assembly ..........................................................................................................26

Motor Components ...............................................................................................................................28

Chapter 8 Installation Kit .....................................................................................................................................32

AC180-A Installation Kit (Purchased Separately) ................................................................................32

AC180-B Installation Kit (Purchased Separately) ................................................................................33

Chapter 9 Warranty ..............................................................................................................................................35

6 PNEG-620-2CE CE Compliant Curtain Controller

1. Safety

Safety Guidelines

This manual contains information that is important for you, the owner/operator, to know and understand.

This information relates to protecting personal safety and preventing equipment problems. It is the

responsibility of the owner/operator to inform anyone operating or working in the area of this equipment

of these safety guidelines. To help you recognize this information, we use the symbols that are defined

below. Please read the manual and pay attention to these sections. Failure to read this manual and its

safety instructions is a misuse of the equipment and may lead to serious injury or death.

DANGER

WARNING

CAUTION

This is the safety alert symbol. It is used to alert you

to potential personal injury hazards. Obey all safety

messages that follow this symbol to avoid possible

injury or death.

This symbol indicates a potentially hazardous situation which,

if not avoided, may result in serious injury or death.

This symbol indicates a potentially hazardous situation which,

if not avoided, may result in minor or moderate injury.

This symbol indicates a potentially hazardous situation

which, if not avoided, may result in property damage.

This symbol indicates an imminently hazardous situation

which, if not avoided, will result in serious injury or death.

1. Safety

PNEG-620-2CE CE Compliant Curtain Controller 7

Electrical Safety

Equipment shall include:

1. Fuse protected main power supply.

a. The electrical supply should include earth leakage protection, (eg) Residual Current Device

(RCD) or Residual Current Circuit Breaker (RCCB), to provide automatic disconnection in the

event of a fault.

2. Lockable main safety disconnect.

a. Disconnects all electrical power.

3. Lockable motor service disconnect.

a. Adjacent to each Curtain Controller.

b. Disconnects all power to all safe servicing.

4. Emergency stops.

a. Stops all equipment immediately when pressed.

b. Must remain engaged until manually disengaged.

c. Equipment shall not immediately re-start when the emergency stop is re-set.

5. Protective Earth/Ground.

a. The electrical supply must include a properly designed protective earth system (PE), with

connection to all exposed conductive parts.

b. All equipment shall be connected to protective earth at the terminal provided.

6. Control System

a. The Curtain Controller is designed to operate under automatic temperature controls, which shall

be provided by the installer.

7. The control system shall include.

a. Short circuit protection.

b. Start/stop controls.

c. Equipment shall not immediately re-start following re-establishment of power.

d. All electrical design, installation and testing must be carried out by a qualified electrical engineer,

in accordance with EU Directives and Standards, local laws and codes.

1. Safety

8 PNEG-620-2CE CE Compliant Curtain Controller

Safety Guarding Requirements

1. Guards and covers provided with the equipment must be fitted at all times when the equipment

is in operation.

2. Never operate the equipment with any of the guards removed.

Correct Use

1. The Curtain Controller shall be used only for raising and lowering ventilation control curtains on

poultry, pig or other agricultural livestock buildings.

2. It shall not be used for:

• Any domestic uses.

• Shutters, awnings, doors and windows.

• Vents on green houses.

• Garage doors.

• Winching or towing.

• Any other uses not detailed in this manual.

3. This equipment shall not be used in any potentially explosive environment.

4. Do not modify or alter the equipment from its original specification.

5. Do not exceed the maximum safe lift capacity stated on the rating plate and in table on Page 10.

Safety in Maintenance

1. Only attempt maintenance or repair if competent to do so.

2. Lock out and tag power before any maintenance.

3. Replace all guards and covers before re-starting. (See Figure 1A.)

Figure 1A

Should the curtain or wire ropes become jammed, the Curtain Controller can

generate lift forces up to 10 times the safe working load. Ensure all structures are

capable of withstanding these loads.

WARNING

1. Safety

PNEG-620-2CE CE Compliant Curtain Controller 9

Lifting

1. Do not attempt to lift the Curtain Controller un-aided.

2. Seek help from others.

3. Use lift equipment.

Figure 1B

Noise

Under normal operation noise levels at a position 1 m from the drive unit and 1.6 meters above the ground

do not exceed 70 dBa, continuous “A” weighted sound pressure or 63 Pa, instantaneous “C” weighted

sound pressure.

10 PNEG-620-2CE CE Compliant Curtain Controller

2. Safety Decals

Safety decals are available in non-English versions. Please request LPAK-0010-** if these were not

delivered with the equipment.

DC-2213 should be applied

in these locations.

CE Rating plate should be placed here.

The GSI Group

1004 E. Illinois St.

Assumption, IL. 62510

USA

CURTAIN CONTROLLER

Model I6030-50

1524 mm

7.8 m/h

25 RPM

1818 kg

1

0.098 kW

220-240 V (AC)

0.79 A

1 A

50 Hz

Nema 4/IP65

123456789

03 January 2013

Stroke

Speed

Motor

Phase

Voltage

FLA

Fuse rating

Maximum safe pull

Service factor

SN

Date

1~

DC-2213GSI Group 217-226-4421

PNEG-620-2CE CE Compliant Curtain Controller 11

3. Specifications

Model # Weight Motor

(W) Voltage

(VAC) FLA

(A) Stroke

(mm) Speed

(m/h) Maximum Safe

Pull * (kg)

I2430-50 47 kg

98 220-240 0.79

610

7.9 900

I3630-50 54 kg 914

I4830-50 61 kg 1219

I6030-50 69 kg 1524

* Assumes direct pull, with no pulley reduction.

12 PNEG-620-2CE CE Compliant Curtain Controller

4. Installation

1. Inspect and check for damage or faults.

2. Select installation option.

Figure 4A Outside, End Wall, 2:1 Pulley Ratio

Figure 4B Outside, End Wall, 1:1 Pulley Ratio

4. Installation

PNEG-620-2CE CE Compliant Curtain Controller 13

Figure 4C Outside Side Wall Mount, 2:1 Pulley Ratio

Figure 4D Inside End Wall Mount, 1:1 Pulley Ratio

3. Determine required top pulley arrangement.

• Pulleys are accessed via the top cover of the curtain controller.

4. Installation

14 PNEG-620-2CE CE Compliant Curtain Controller

Figure 4E

Two (2) curtains, one left and one right.

One curtain to right.

One curtain to left.

Curtain controller installed horizontally.

Remove top plugs

for this installation.

4. Installation

PNEG-620-2CE CE Compliant Curtain Controller 15

4. Alter pulley arrangement. (See Figure 4F.)

Figure 4F

5. Mark position of top and centre. (See Figure 4G.)

Figure 4G

Ref # Description Ref # Description

APulley Support Plate D5/16" Bolt

BPulley E Pulley Space

CShoulder Bolt FR-Clip

4. Installation

16 PNEG-620-2CE CE Compliant Curtain Controller

6. Mark location for first screw. (See Figure 4H.)

Figure 4H

7. Insert first screw. (See Figure 4I.)

Figure 4I

Ref # Description

G3/8" x 3" Lag Bolt

4. Installation

PNEG-620-2CE CE Compliant Curtain Controller 17

8. Hang Curtain Controller on screw. (See Figure 4J.)

Figure 4J

9. Check for vertical and fix in place. (See Figure 4K.)

Figure 4K

Ref # Description

H3/8" x 2" Lag Bolt

4. Installation

18 PNEG-620-2CE CE Compliant Curtain Controller

10. Drill and fit pulley covers.

a. Locate “dimples” in cover. (See Figure 4L.)

b. Use one appropriate left or right location of cover on Curtain Controller.

c. Use 6 mm drill.

d. Note the cover may be slotted to accommodate pre-fitted cables. (See Figure 4M.)

Figure 4L Figure 4M

Ref # Description

ILeft Side Dimple

J Right Side Dimple

KPulley Cover

Ref # Description

LScrew

4. Installation

PNEG-620-2CE CE Compliant Curtain Controller 19

11. Install building pulleys, brackets and hand winches as required for the chosen curtain

installation method. (See Figure 4N.)

Figure 4N

12. Run curtain cables through pulleys and to hand winch.

a. Recommended cable size is 5.0 mm diameter.

13. Attach cables inside curtain controller. (See Figure 4O and Figure 4P.)

Figure 4O Figure 4P

Ref # Description Ref # Description

MCurtain Controller PIntermediate Drop Pulley

N Hand Winch Q End Pulley

OOutside Corner Bracket/Pulley

4. Installation

20 PNEG-620-2CE CE Compliant Curtain Controller

14. Make electrical connections to Curtain Controller. (See Figure 4Q.)

Figure 4Q

Ref # Description

REarth

S Neutral

TClose Signal (230 VAC)

U Open Signal (230 VAC)

V230 VAC to Controller

W 230 VAC Line

R S T U V W

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Cumberland CE Compliant Curtain Controller Owner's manual

Cumberland CE Compliant Curtain Controller Owner's manual

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