Kampmann TIP 5000 Installation guide

Brand: Kampmann

Model: TIP 5000

Type: Installation guide

TIP 5000 Unit heaters

Wall- and ceiling-mounted units - The simple solution

Installation instructions

1.57

3. Description

1. Correct and proper use

Kampmann TIP 5000 unit heaters are manufactured in

accordance with state of the art engineering and recognised

safety directives. However, incorrect installation and

commissioning of the units together with improper use of the

units can cause fatal injury, damage to the unit heaters or

damaged to other units or systems!

Kampmann unit heaters are intended only to be used to heat

and ventilate industrial premises, assembly and production

plants, retail premises, sports halls and greenhouses. The units

are fitted with a copper/aluminium heat exchanger and, as such,

can be supplied with LPHW up to a maximum temperature of

120 °C and can operate at a maximum pressure of 16 bars. The

units should not be used for any purpose other than the one

described above. Damage resulting from improper use is the

sole responsibility of the user. Correct and proper use is also

understood as meaning the implementation of the installation

instructions given in this manual.

2. Important safety information

lThese units should be wired and serviced by qualified

electrical technicians in accordance with the Association of

German Electrician's (VDE) or EN standards and recognised

electrical guidelines.

lNon-observance of these directives and of the detailed

instructions provided in the installation manual may cause

malfunction of the unit, resulting in damage to the unit itself

and possible fatal injury.

lIncorrect wiring may also result in fatal injury!

lAll parts of the system should be disconnected and isolated

from the mains prior to electrical wiring and service work or

any other work being carried out.

lThe unit can also be damaged by the use of incorrect switches

or inadequate fuses. The Manufacturer's guarantee is

automatically invalidated in these circumstances.

lThe units should only be wired to a circuit in which the live

wires are separated from the mains circuit, with a 3 mm gap

between each contact.

4. Water pipe connections

The flow and return pipework should be connected to the unit

heater as indicated on the unit.

5. Fixing

TIP 5000 unit heaters can be:

lwall-mounted using wall brackets type 3*044

lceiling-mounted using universal 4-point brackets, type 30042

The unit can also be fixed using M8 ceiling rods or similar (by

others). When fixing a unit to the wall or ceiling, a minimum

gap A should be allowed between the fan guard and the wall

or ceiling. If this gap is not observed the performance of the unit

may be impaired and the noise level may increase.

Model/Type

54**36

55**36

56**36

57**36

Height

500

600

700

800

Width

500

600

700

800

Depth

280

Dimensions*

When connecting the flow and return pipework to

the unit heater, ensure that the threaded parts of

the heat exchanger are held rigid with pipe pliers or

similar to prevent them from becoming damaged or

bent.

Type

54*036

55*036

56*036

57*036

Minimum gap

A (mm)

160

180

230

300

Model

Minimum gap between units and wall/ceiling

* Dimensions without fan guard and air outlet louvre

M8 screw

Electrical junction box

Flow pipework

Return pipework

I 097/09/02/0.5 GB

SYSTEMS FOR HEATING · COOLING · VENTILATING

TIP 5000 Unit heaters

Wall- and ceiling-mounted units ·

The simple solution

Wiring · Commissioning ·

Service and maintenance

1.57

8. Service and maintenance

The galvanised housing of the unit heater is maintenance-free

and dirt on the housing does not impair the function of the unit.

The unit need only be cleaned if its appearance demands it.

Particles of dust and grease on the fins of the heat exchanger

restrict the air flow and heat transfer and optimum heat output

can only be produced by a clean heat exchanger. Regular checks

for dirt and dust should be carried out and the heat exchanger

should be cleaned if there is a build up of dirt.

lThese checks should take place at least once a year, generally

prior to the heating season, and more often in areas where

there is a high dust content.

lCopper/aluminium heat exchangers can be carefully cleaned

with compressed air if there are substantial deposits on the

aluminium fins. Any fins bent during this process should be

straightened with a metal comb.

lThe fan motor is also maintenance-free and the sealed

bearings are greased for the lifespan of the motor.

Particles of dust and dirt which collect on the blades of the fan

and the fan guard may reduce its performance and output and

should regularly be cleaned off (see also heat exchanger).

6. Wiring

TIP 5000 unit heaters come with a 2-stage, 3-phase 400 V

motor with Y/+

windings. The motor is protected by thermal

cutouts in the windings of the motor which automatically

switch off the motor via the stage switch if they detect

overheating in the motor. The motor is thus protected should it

experience operating overload, a break in mains supply,

excessively high or low voltage, high ambient temperatures or

should the fan jam. A left hand rotational field is required for

the fan to rotate correctly.

7. Commissioning

1. Check water pipe connections

2. Check wiring (if multiple units are to be switched together:

windings parallel, thermal cutouts in series)

3. Connect power supply.

4. Check that the unit starts running correctly using the switch.

5. Check all thermal cutouts by briefly disconnecting from

electrical terminal (Attention: High voltage!).

6. Check that fans are rotating in the correct direction (see

arrow on unit); change over two phases to rectify rotational

direction of fan, if necessary.

7. Are fans running freely, are grating noises audible? The

source of grating noises should be established immediately.

The cause is often attributable to a unit installed within a

constricted area.

8. Are the louvre blades correctly positioned?

Model

54*036

55*036

56*036

57*036

Nominal

amperage (A)**

0,23

0,55

0,88

1,65

Nominal

voltage (W)**

130

290

350

750

Wiring data - fan motors

All models : voltage/frequency 3 x 400 v/50Hz

** Maximal figures taking into account poor installation locations and manufacturing

tolerances in the motors.

Wiring diagram

Wiring example

Alternative wiring

Single-stage operation

Stage 1

Y-position

Intermediate

junction box

type 30101

Stage switch

type 30049

Netz

3 x 400 V/50 Hz

Thermostat

type 30055

2-Stage operation

using Y/

-switch

Single-stage operation

Stage 2

-position

SYSTEMS FOR HEATING · COOLING · VENTILATING

KAMPMANN GMBH · 49794 Lingen · Germany

Friedrich-Ebert-Strasse · Postfach 6044

Tel. +49 (0) 5 91-7108-0 · Fax +49 (0) 5 91-7108-300

[email protected] · www.kampmann.de

Kampmann TIP 5000 Installation guide

Kampmann TIP 5000 Installation guide

Kampmann TIP 5000 Installation guide

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