Reelmaster 3550 Traction Unit

Toro Reelmaster 3550 Traction Unit, Reelmaster 3555 Traction Unit User manual

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FormNo.3445-529RevA
Note:
Reelmaster
®
3555,3575,and3550
TractionUnit
ModelNo.03820—SerialNo.409200000andUp
ModelNo.03821—SerialNo.409200000andUp
ModelNo.03910—SerialNo.409200000andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3445-529*
ThisproductcomplieswithallrelevantEuropean
directives;fordetails,pleaseseetheseparateproduct
specicDeclarationofConformity(DOC)sheet.
ItisaviolationofCaliforniaPublicResourceCode
Section4442or4443touseoroperatetheengineon
anyforest-covered,brush-covered,orgrass-covered
landunlesstheengineisequippedwithaspark
arrester,asdenedinSection4442,maintainedin
effectiveworkingorderortheengineisconstructed,
equipped,andmaintainedforthepreventionofre.
Theenclosedengineowner'smanualissupplied
forinformationregardingtheUSEnvironmental
ProtectionAgency(EPA)andtheCaliforniaEmission
ControlRegulationofemissionsystems,maintenance,
andwarranty.Replacementsmaybeorderedthrough
theenginemanufacturer.
WARNING
CALIFORNIA
Proposition65Warning
Dieselengineexhaustandsomeofits
constituentsareknowntotheStateof
Californiatocausecancer,birthdefects,
andotherreproductiveharm.
Batteryposts,terminals,andrelated
accessoriescontainleadandlead
compounds,chemicalsknownto
theStateofCaliforniatocause
cancerandreproductiveharm.Wash
handsafterhandling.
Useofthisproductmaycauseexposure
tochemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Introduction
Thismachineisaride-on,reel-bladelawnmower
intendedtobeusedbyprofessional,hiredoperators
incommercialapplications.Itisprimarilydesigned
forcuttinggrassonwell-maintainedturf.Usingthis
productforpurposesotherthanitsintendedusecould
provedangeroustoyouandbystanders.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
Visitwww.T oro.comformoreinformation,including
safetytips,trainingmaterials,accessoryinformation,
helpndingadealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
Important:Withyourmobiledevice,youcan
scantheQRcodeontheserialnumberdecal(if
equipped)toaccesswarranty,parts,andother
productinformation.
g240238
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure2
Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
©2021—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
Contents
Safety.......................................................................4
GeneralSafety...................................................4
SafetyandInstructionalDecals..........................5
Setup......................................................................13
1InstallingtheCuttingUnits..............................14
2AdjustingtheTurfCompensation
Spring...........................................................16
3AdjustingTireAirPressure.............................17
4UsingtheCutting-UnitKickstand....................17
5InstallingtheHoodLatch................................18
6InstallingtheCEDecals.................................19
ProductOverview...................................................21
Controls...........................................................21
MowerManifold.............................................23
Specications..................................................24
Attachments/Accessories.................................24
BeforeOperation.................................................24
BeforeOperationSafety...................................24
FuelSpecication.............................................25
FillingtheFuelTank..........................................25
PerformingDailyMaintenance..........................25
CheckingtheInterlockSwitches.......................25
CheckingtheParkingBrake.............................27
AdjustingtheSeat............................................27
DuringOperation.................................................28
DuringOperationSafety...................................28
StartingtheEngine...........................................29
ShuttingOfftheEngine.....................................30
OperatingtheMachine.....................................30
ClipRate(ReelSpeed).....................................32
SettingtheReelSpeed.....................................33
AdjustingtheLift-ArmCounterbalance.............34
BleedingtheFuelSystem.................................34
UnderstandingtheDiagnosticLight..................35
OperatingTips.................................................35
AfterOperation....................................................35
AfterOperationSafety......................................35
GeneralSafety.................................................35
TowingtheMachine..........................................35
IdentifyingtheTie-DownPoints........................36
HaulingtheMachine.........................................36
Maintenance...........................................................37
MaintenanceSafety..........................................37
RecommendedMaintenanceSchedule(s)...........37
DailyMaintenanceChecklist.............................39
Pre-MaintenanceProcedures..............................40
PreparingforMaintenance...............................40
RemovingtheBatteryCover.............................40
OpeningtheHood............................................40
Lubrication..........................................................41
GreasingtheBearingsandBushings................41
EngineMaintenance...........................................42
EngineSafety...................................................42
EngineOilSpecication....................................42
CheckingtheEngine-OilLevel..........................42
ChangingtheEngineOilandtheFilter..............43
ServicingtheAirCleaner..................................44
FuelSystemMaintenance...................................45
ServicingtheFuelT ank.....................................45
InspectingtheFuelLinesandFittings...............45
DrainingtheWaterSeparator...........................45
ChangingtheFuelFilterCanister......................45
BleedingAirfromtheInjectors..........................46
ElectricalSystemMaintenance...........................46
ElectricalSystemSafety...................................46
ServicingtheBattery.........................................46
Fuses................................................................47
DriveSystemMaintenance..................................48
CheckingtheTirePressure...............................48
TorquingtheWheelNuts...................................48
AdjustingtheTractionDriveforNeutral.............48
CoolingSystemMaintenance..............................50
CoolingSystemSafety.....................................50
CoolantSpecication........................................50
CheckingtheCoolantLevel..............................50
CleaningtheEngineCoolingSystem................51
BrakeMaintenance.............................................51
AdjustingtheParkingBrake..............................51
ServicingtheParkingBrakes............................51
BeltMaintenance................................................56
ServicingtheEngineBelts................................56
ControlsSystemMaintenance.............................57
AdjustingMowGroundSpeed..........................57
AdjustingtheThrottle........................................57
HydraulicSystemMaintenance...........................58
HydraulicSystemSafety...................................58
CheckingtheHydraulicLinesand
Hoses............................................................58
HydraulicFluidSpecications...........................58
CheckingtheHydraulicFluid............................58
HydraulicFluidCapacity...................................59
ChangingtheHydraulicFluid............................59
ChangingtheHydraulicFilter............................60
CuttingUnitSystemMaintenance........................61
BladeSafety.....................................................61
CheckingtheReel-to-BedknifeContact............61
UsingtheOptionalGaugeBar..........................61
BacklappingtheCuttingUnits...........................61
Cleaning..............................................................64
WashingtheMachine.......................................64
Storage...................................................................64
StorageSafety..................................................64
PreparingtheTractionUnit...............................64
PreparingtheEngine........................................65
Troubleshooting......................................................66
UnderstandingtheDiagnosticACE
Display..........................................................66
VerifyingtheInterlockSwitchFunction..............66
VerifyingOutputFunction.................................67
3
Safety
Thismachinehasbeendesignedinaccordance
withENISO5395(whenyoucompletethesetup
procedures)andANSIB71.4-2017.
GeneralSafety
Thisproductiscapableofamputatinghandsandfeet
andofthrowingobjects.
Readandunderstandthecontentsofthis
Operator’sManualbeforestartingtheengine.
Useyourfullattentionwhileoperatingthe
machine.Donotengageinanyactivitythat
causesdistractions;otherwise,injuryorproperty
damagemayoccur.
Donotputyourhandsorfeetnearmoving
componentsofthemachine.
Donotoperatethemachinewithoutallguards
andothersafetyprotectivedevicesinplaceand
functioningproperlyonthemachine.
Keepbystandersandchildrenoutoftheoperating
area.Neverallowchildrentooperatethemachine.
Shutofftheengine,removethekey,andwait
forallmovementtostopbeforeyouleavethe
operator’sposition.Allowthemachinetocool
beforeadjusting,servicing,cleaning,orstoringit.
Improperlyusingormaintainingthismachinecan
resultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandalways
payattentiontothesafety-alertsymbol
,which
meansCaution,Warning,orDanger—personalsafety
instruction.Failuretocomplywiththeseinstructions
mayresultinpersonalinjuryordeath.
4
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decalbatterysymbols
BatterySymbols
Someorallofthesesymbolsareonyourbattery.
1.Explosionhazard6.Keepbystandersaway
fromthebattery.
2.Nore,opename,or
smoking
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries.
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection.9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard
decal93-7276
93-7276
1.Explosionhazard—weareyeprotection.
2.Causticliquid/chemicalburnhazard—toperformrstaid,
ushwithwater.
3.Firehazard—nore,openames,orsmoking.
4.Poisonhazard—keepchildrenawayfromthebattery.
decal98-4387
98-4387
1.Warning—wearhearingprotection.
99-3444
decal99-3444
99-3444
1.Transportspeed—fast
2.Mowingspeed—slow
Models03821and03910
decal106-6755
106-6755
1.Enginecoolantunder
pressure.
3.Warning—donottouchthe
hotsurface.
2.Explosionhazard—read
theOperator'sManual.
4.Warning—readthe
Operator'sManual.
decal110-9642
110-9642
1.Storedenergyhazard—readtheOperator'sManual.
2.Movethecotterpintotheholeclosesttotherodbracket
andthenremovetheliftarmandpivotyoke.
5
decal117-3270
117-3270
1.Warning—donottouchthehotsurface.
2.Cutting/dismembermenthazard,hand;entanglement
hazard,belt—stayawayfrommovingparts,keepallguards
andshieldsinplace.
decal120-0627
120-0627
1.Cutting/dismembermenthazard,fan—stayawayfrom
movingparts,keepallguardsandshieldsinplace.
decal125-6688
125–6688
1.Explosionhazard—ReadtheOperatorsManual;Donot
usestartinguid.
decal133-8062
133-8062
decal136-3702
136-3702
1.Warning—Readthe
Operator’sManual;wear
aseatbelt;donotremove
therollbar.
2.Warning—Donotmodify
therollbar.
decal137-9706
137-9706
1.Cuttinghazardofthehandorfoot—shutofftheengine,
removethekeyordisconnectthesparkplug,waitforall
movingpartstostop,andreadtheOperator’sManual
beforeperformingmaintenance.
6
decal120-1683
120-1683
1.Warning—readtheOperator'sManual;alloperatorsshould
betrainedbeforeoperatingthemachine.
4.Warning—donotparkthemachineonslopes;engagethe
parkingbrake,lowerthecuttingunits,shutofftheengine,and
removethekeybeforeleavingthemachine.
2.Warning—readtheOperator'sManualbeforetowingthe
machine.
5.Thrownobjecthazard—keepbystandersaway.
3.Tippinghazard—driveslowlywhenturning;donotturnsharply
whiletravelingfast;lowerthecuttingunitswhendrivingdown
slopes;usearolloverprotectionsystemandweartheseatbelt.
6.Entanglementhazard,belt—stayawayfrommovingparts;
keepallguardsandshieldsinplace.
7
decal120-2105
120-2105
1.Lowerthecuttingunits.
5.ReadtheOperator’sManualfor
informationonstartingtheengine—sit
intheoperator’sposition,turnthekey
totheenginepreheatposition,wait
untiltheenginepreheatlightturnsoff,
turnthekeytotheenginestartposition,
anddisengagetheparkingbrake.
9.Engine—Start
2.Raisethecuttingunits.
6.ReadtheOperator’sManual
forinformationonstoppingthe
engine—disengagethecuttingunits,
turnthekeytotheenginestopposition,
removethekeyfromtheignition,and
engagetheparkingbrake.
10.Lights
3.Pulluptoengagethecuttingunits.
7.Engine—Shutoff
11.Fast
4.Pushdowntodisengagethecutting
units.
8.Engine—Preheat
12.Slow
8
Models03910and03820
decal121-7884
121-7884
1.8-bladereeladjustment
3.ReadtheOperator’sManualforinformationonadjustingthe
reel.
2.11-bladereeladjustment
Model03821
decal133-4901
133-4901
1.8-bladereeladjustment
3.ReadtheOperator’sManualforinformationonadjustingthe
reel.
2.11-bladereeladjustment
9
Model03910AfxoverPartNo.120-1683forCEamachine
decal121-7928
121-7928
Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum
recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperatorsManualas
wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineintheconditions
onthatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.Ifpossible,keepthe
cuttingunitsloweredtothegroundwhileoperatingthemachineonslopes.Raisingthecuttingunitswhileoperatingonslopescan
causethemachinetobecomeunstable.
1.Warning—readtheOperator'sManual;alloperatorsshould
betrainedbeforeoperatingthemachine.
4.Warning—donotparkthemachineonslopes;engagethe
parkingbrake,lowerthecuttingunits,shutofftheengine,and
removethekeybeforeleavingthemachine.
2.Warning—readtheOperator'sManualbeforetowingthe
machine.
5.Thrownobjecthazard—keepbystandersaway.
3.Tippinghazard—donotturnsharplywhiletravelingfast;do
notdriveupordownslopesgreaterthan22°;lowerthecutting
unitswhendrivingdownslopes;usearolloverprotection
systemandweartheseatbelt.
6.Entanglementhazard,belt—stayawayfrommovingparts;
keepallguardsandshieldsinplace.
10
Model03910
decal138-6980
138-6980
1.ReadtheOperator’sManual.
11
Models03820and03821AfxoverPartNo.120-1683forCEamachine
decal138-1186
138-1186
Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum
recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperatorsManualas
wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineintheconditions
onthatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.Ifpossible,keepthe
cuttingunitsloweredtothegroundwhileoperatingthemachineonslopes.Raisingthecuttingunitswhileoperatingonslopescan
causethemachinetobecomeunstable.
1.Warning—readtheOperator'sManual;alloperatorsshould
betrainedbeforeoperatingthemachine.
4.Warning—donotparkthemachineonslopes;engagethe
parkingbrake,lowerthecuttingunits,shutofftheengine,and
removethekeybeforeleavingthemachine.
2.Warning—readtheOperator'sManualbeforetowingthe
machine.
5.Thrownobjecthazard—keepbystandersaway.
3.Tippinghazard—donotturnsharplywhiletravelingfast;do
notdriveupordownslopesgreaterthan16°;lowerthecutting
unitswhendrivingdownslopes;usearolloverprotection
systemandweartheseatbelt.
6.Entanglementhazard,belt—stayawayfrommovingparts;
keepallguardsandshieldsinplace.
Models03820and03821
decal138-6981
138-6981
1.ReadtheOperator’sManual.
12
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
Righthoseguide1
1
Lefthoseguide
1
Installthecuttingunits.
2
Nopartsrequired
Adjusttheturfcompensationspring.
3
Nopartsrequired
Adjustthetireairpressure.
4
Cutting-unitkickstand
1Usethecutting-unitkickstand.
Lockbracket1
Rivet2
Washer1
Screw(1/4x2inches)
1
5
Locknut(1/4inch)
1
Installthehoodlatch(CEmachines).
Yearofproductiondecal
1
CEdecal(PartNo.133-8095)
1
Dangerdecal(PartNo.
138-1186—Models03820and
03821)
1
6
Dangerdecal(PartNo.
121-7928—Model03910)
1
InstalltheCEdecals,ifrequired.
MediaandAdditionalParts
Description
Qty.
Use
Keys2
Starttheengine.
Operator'sManual
1
Engineowner’smanual1
Readthemanualsbeforeoperatingthemachine.
Cuttingperformancepaper
1
Usethepaperforadjustingthecuttingunitreel-to-bedknife
contact.
Shim
1
Usetheshimforadjustingthecuttingunitreel-to-bedknife
contact.
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
13
1
InstallingtheCuttingUnits
Partsneededforthisprocedure:
1Righthoseguide
1
Lefthoseguide
Procedure
1.Parkthemachineonalevelsurface,engagethe
parkingbrake,shutofftheengine,andremove
thekeyfromtheignitionswitch.
2.Removethereelmotorsfromtheshipping
brackets.
3.Removeanddiscardtheshippingbrackets.
4.Removethecuttingunitsfromthecartons.
Assembleandadjustthemasdescribedinthe
cuttingunitOperator'sManual.
5.Ensurethatthecounterweight(Figure3)is
installedonthecorrectsideofthecuttingunitas
describedinthecuttingunitOperator'sManual.
g019938
Figure3
1.Counterweight
6.Allthecuttingunitsareshippedwiththeturf
compensationspringmountedtotheright
sideofthecuttingunit.Ensurethattheturf
compensationspringismountedtothesame
sideofthecuttingunitasthereeldrivemotor.
Positiontheturfcompensationasfollows:
A.Removethe2carriageboltsandnuts
securingtherodbrackettothecuttingunit
tabs(Figure4).
g003949
Figure4
1.Turfcompensationspring3.Springtube
2.Rodbracket
B.Removetheangenutsecuringthespring
tubebolttothecarrierframetab(Figure4),
andremovetheassembly.
C.Mountthespringtubebolttotheopposite
tabonthecarrierframeandsecureitwith
theangenut.
Note:Positiontheboltheadtotheouter
sideofthetabasshowninFigure4.
g003967
Figure5
1.Oppositecarrierframetab
2.Rodbracket
D.Mounttherodbrackettothecuttingunit
tabswiththecarriageboltsandnuts(Figure
5).
Note:Wheninstallingorremovingthecutting
units,makesurethatthehairpincotteris
installedinthespringrodholenexttotherod
bracket.Otherwise,installthehairpincotterin
theholeintheendoftherod.
7.Oncuttingunit4(leftfront)andcuttingunit5
(rightfront),usetherod-bracketmountingnuts
toinstallthehoseguidestothefrontofthe
cutting-unittabs.Thehoseguidesshouldlean
towardthecentercuttingunit(Figure6,Figure
7,Figure8).
14
g031275
Figure6
1.Cuttingunit15.Cuttingunit5
2.Cuttingunit2
6.Reelmotor
3.Cuttingunit3
7.Weight
4.Cuttingunit4
g015160
Figure7
1.Hoseguide(leftside
shown)
3.Nuts
2.Rodbracket
g289454
Figure8
1.Hoseguides(eachmustleantowardthecentercuttingunit)
8.Loweralltheliftarmscompletely.
9.Removethesnapperpinandthecapfromthe
lift-armpivotyoke(Figure9).
g003975
Figure9
1.Snapperpin2.Cap
10.Forthefrontcuttingunits,slideacuttingunit
undertheliftarmwhileinsertingthecarrierframe
shaftupintothelift-armpivotyoke(Figure10).
g020321
Figure10
1.Liftarm3.Lift-armpivotyoke
2.Carrierframeshaft
11.Usethefollowingprocedureontherearcutting
unitswhentheheightofcutisabove1.2cm
(3/4inch).
A.Removethelynchpinandwashersecuring
thelift-armpivotshafttotheliftarmand
slidethelift-armpivotshaftoutofthelift
arm(Figure11).
15
g003979
Figure11
1.Lift-armshaftlynchpinandwasher
B.Insertthelift-armyokeontothecarrier
frameshaft(Figure10).
C.Insertthelift-armshaftintotheliftarmand
secureitwiththewasherandlynchpin
(Figure11).
12.Insertthecapoverthecarrierframeshaftand
lift-armyoke.
13.Securethecapandthecarrierframeshafttothe
lift-armyokewiththesnapperpin.
Note:Usetheslotifasteeringcuttingunitis
desiredorusetheholeifthecuttingunitistobe
lockedinposition(Figure9).
14.Securethelift-armchaintothechainbracket
withthesnapperpin(Figure12).
Note:Usethenumberofchainlinksspecied
inthecuttingunitOperator'sManual.
g003948
Figure12
1.Lift-armchain3.Snapperpin
2.Chainbracket
15.Coatthesplineshaftofthereelmotorwithclean
grease.
16.Oilthereel-motorO-ringandinstallitontothe
motorange.
17.Installthemotorbyrotatingitclockwisesothat
themotorangesclearthelocknuts(Figure
13).Rotatethemotorcounterclockwiseuntilthe
angesencirclethenuts,thentightenthenuts.
Important:Makesurethatthereelmotor
hosesarenottwisted,kinked,oratriskof
beingpinched.
g020322
Figure13
1.Reel-drivemotor2.Mountingnuts
2
AdjustingtheTurf
CompensationSpring
NoPartsRequired
Procedure
Theturfcompensationspring(Figure14)transfers
weightfromthefronttotherearroller.Thishelps
toreduceawavepatternintheturf,alsoknownas
marcellingorbobbing.
Important:Makespringadjustmentswiththe
cuttingunitmountedtothetractionunit.
1.Alignthemachinestraightahead,andengage
theparkingbrake.
2.Pressthecuttingunitdriveswitchtothe
DISENGAGEposition.
3.Movethemow/transportslidetotheMOW
position.
4.Starttheengine,andpushthelowermow/raise
leverforwardtolowerthecuttingunitstothe
shopoor.
5.Shutofftheengine,removethekey,andwaitfor
allmovingpartstostop.
6.Makesurethatthehairpincotterisinstalledin
therearholeinthespringrod(Figure14).
16
g020164
Figure14
1.Turfcompensationspring3.Springrod
2.Hairpincotter4.Hexnuts
7.Tightenthehexnutsonthefrontendofthe
springroduntilthecompressedlengthofthe
spring(Figure14)is12.7cm(5inches)for
5-inchcuttingunitsand15.8cm(6-1/4inches)
for7-inchcuttingunits.
Note:Whenoperatingonroughterrain,
decreasethespringlengthby2.5cm(1/2inch).
Whenyoudecreasespringlength,thecutting
unitfollowsthegroundlessclosely.
3
AdjustingTireAirPressure
NoPartsRequired
Procedure
Adjustthetireairpressureateachofthetires;referto
CheckingtheTirePressure(page48).
Note:Thetiresareover-inatedforshipping.
4
UsingtheCutting-Unit
Kickstand
Partsneededforthisprocedure:
1
Cutting-unitkickstand
Procedure
Wheneveryoutipacuttingunittoexposethe
bedknife/reel,propuptherearofthecuttingunitwith
thekickstandtoensurethatthenutsonthebackend
ofthebedbaradjustingscrewsarenotrestingonthe
worksurface(Figure15).
g020158
Figure15
1.Cutting-unitkickstand
Securethekickstandtothechainbracketwiththe
snapperpin(Figure16).
17
g004144
Figure16
1.Chainbracket3.Cutting-unitkickstand
2.Snapperpin
5
InstallingtheHoodLatch
CEMachines
Partsneededforthisprocedure:
1Lockbracket
2Rivet
1Washer
1
Screw(1/4x2inches)
1
Locknut(1/4inch)
Procedure
1.Unhookthehoodlatchfromthehood-latch
bracket.
2.Removetherivets(2)securingthehood-latch
brackettothehood(Figure17).Removethe
hood-latchbracketfromthehood.
g012628
Figure17
1.Hood-latchbracket2.Rivets
3.Whilealigningthemountingholes,positionthe
CElockbracketandthehood-latchbracketonto
thehood.Thelockbracketmustbeagainstthe
hood(Figure18).Donotremovetheboltand
nutassemblyfromthelockbracketarm.
g012629
Figure18
1.CElockbracket
2.Boltandnutassembly
4.Alignthewasherswiththeholesontheinsideof
thehood.
5.Rivetthebracketsandthewasherstothehood
(Figure18).
6.Hookthelatchontothehood-latchbracket
(Figure19).
18
g354465
Figure19
1.Hoodlatch
7.Screwtheboltintotheotherarmofhood-lock
brackettolockthelatchinposition(Figure20).
Note:Tightenthenutandboltuntiltheboltno
longermovesforwardandbackwardintheCE
lockbracket.
g350021
Figure20
1.Nut3.Bolt
2.Armofhood-lockbracket
6
InstallingtheCEDecals
Partsneededforthisprocedure:
1
Yearofproductiondecal
1
CEdecal(PartNo.133-8095)
1
Dangerdecal(PartNo.138-1186—Models03820
and03821)
1
Dangerdecal(PartNo.121-7928—Model03910)
ApplyingtheYearofProduction
DecalandCEDecal
1.Wipecleantheleftframenearthemodel/serial
platewithalcohol,andallowtheframetodry
(Figure21).
g352028
Figure21
1.Model/serialplate2.Yearofproductiondecal
2.RemovethebackingandapplytheYearof
Productiondecaltotheframeneartheserial
plateasshowninFigure21.
3.Wipecleantheleftframenearthehoodlockwith
alcohol,andallowtheframetodry(Figure22).
19
g352025
Figure22
1.CEhoodlatch2.CEdecal(PartNo.
133-8095)
4.RemovethebackingandapplytheCEdecal
PartNo.133-8095totheframeasshownin
Figure22.
ApplyingDangerDecal
MachineModel03910
1.Wipecleanthestandardwarningdecalwith
alcohol,andallowtheframetodry(Figure23).
g352027
Figure23
1.CEwarningdecal(Part
No.121-7928)
2.Standardwarningdecal
2.RemovethebackingandapplytheCEwarning
decal(PartNo.121-7928)overthestandard
warningdecalasshowninFigure23.
ApplyingDangerDecal
MachineModels03820and03821
1.Wipecleanthestandardwarningdecalwith
alcohol,andallowtheframetodry(Figure24).
g352026
Figure24
1.CEwarningdecal(Part
No.138-1186)
2.Standardwarningdecal
2.RemovethebackingandapplytheCEwarning
decal(PartNo.138-1186)overthestandard
warningdecalasshowninFigure24.
20
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