DNP CL-500 User manual

KAS-T078-005

July 2007

LAMINATOR FOR CARD PRINTER

SERVICE MANUAL

CL-500

DNP

Item Content

Transfer method Halogen lamp built-in heat roller method

Transfer time Approx. 20 seconds

The time varies according to settings.

Usage environment Temperature 15°C - 30°C

Humidity 30 % - 70% (without condensation)

Storage environment

Temperature –15°C - 55°C

Humidity 20 % - 80%

Power supply AC 100 V - 120 V (tolerance ±10%)

Power consumption Approx. 200 W

Unit mass Approx. 9 kg

Compatible specification

VCCI-B

Accessories Power cord x 2 (for Europe and US market)

Instructions

Unit joining plate

Cleaning card x 1

Option Cleaning card set x 1 [10p/set (CX210-CC1)]

SPECIFICATIONS



Changes may be made to the specifications and external appearance of this machine for product improvement

without prior notice.

Distributor : DAI NIPPON PRINTING CO.,LTD.

1-1 Icigaya-kagacho,

1-chome Shinjuku-ku,

Tokyo 162-8001 Japan

Phone : +81-3-3266-3331

Facsimile : +81-3-3266-2732

 IMPORTANT SAFETY PRECAUTIONS

MODEL NAME ................................................................................. 1

1. DETAILED SPECIFICATION ....................................................... 1

SCHEMATIC DIAGRAM ..........................................................2

MAIN COMPONENTS LAYOUT DIAGRAM ............................... 3

1. FRONT: HEAT ROLLER, TRANSPORT ROLLER AND

SENSORS ................................................................................... 3

2. REAR: MOTOR, FAN, SENSORS AND SWITCHES .................. 4

3. VARIOUS CIRCUIT BOARDS AND POWER SUPPLY ............... 5

REMOVING MAIN PARTS ............................................................ 6

1. REPLACING HEATER ................................................................ 6

2. REMOVING EXTERNAL PARTS AND WIRING

REFERENCE DIAGRAM ............................................................ 6

2.1 REMOVING COVER ............................................................. 6

2.2 REMOVING FRONT PANEL ................................................. 6

2.3 WIRING REFERENCE DIAGRAM ........................................ 7

3. REMOVING MAIN PA RTS .......................................................... 9

3.1 SEPARATING CHASSIS AND MECHANICAL UNIT ............. 9

3.1.1 Removing Power Supply and Main Board ...................... 9

3.1.2 Separating Chassis and Mechanical Unit ....................... 9

3.2. REMOVING MECHANICAL MAIN PA RTS ......................... 10

3.2.1 Removing Feed Motor .................................................. 10

3.2.2 Removing Heater Unit and Heater ASSY ..................... 10

3.2.3 Removing Heat Roller .................................................. 11

3.2.4 Removing Transport Roller ........................................... 11

USING SERVICE MODE ............................................................. 12

1. USER MODE ............................................................................ 12

2. SERVICE MODE ....................................................................... 13

3. FIRMWARE UPDATE ................................................................ 14

MECHANISM OPERATION ......................................................... 17

1. INITIAL OPERATION ................................................................ 17

2. LAMINATING OPERATION ....................................................... 17

TROUBLESHOOTING.................................................................. 19

1. HANDLING ERROR CODES .................................................... 19

2. HANDLING CARD JAM............................................................. 22

3. HANDLING THE SITUATION WHERE POWER SUPPLY

IS CUT OFF WHEN THE HEAT ROLLER IS DOWN ................ 24

SET UP GUIDE ............................................................................. 25

1. SETTING OF LAMINATE CONDITION ..................................... 25

2. SETTING PROCESS ................................................................ 27

3. VARIOUS CONDITIONAL SETTINGS ...................................... 28

4. CARD ADHESIVENESS ........................................................... 30

MAINTENANCE ............................................................................. 31

1. CLEANING ................................................................................ 31

2. LIST OF PARTS TO BE REPLACED ......................................... 31

ADJUSTMENT ............................................................................... 32

1. ARRANGEMENT OF ADJUSTMENT VOLUME ....................... 32

2. HOW TO ADJUST THE VOLUME ............................................. 32

CONTENTS

ASSEMBLY DIAGRAM AND PARTS TABLE ............................ 33

 IMPORTANT ............................................................................. 33

 MECH ASSY (PLATE R ASSY) ................................................ 34

 MECH ASSY (CENTER FRAME ASSY) .................................. 35

 MECH ASSY ............................................................................ 36

 CARD GUIDE IN ASSY ............................................................ 37

 CARD GUIDE OUT ASSY ........................................................ 38

 MEDIA T UP MOTOR ASSY..................................................... 39

 HEATER MOTOR ASSY ........................................................... 40

 HEATER ASSY ......................................................................... 41

 HEATER UNIT .......................................................................... 42

 FEED MOTOR ASSY ............................................................... 43

 FEED ROLLER ASSY .............................................................. 44

 AC BLOCK ASSY ..................................................................... 45

 BOTTOM ASSY ........................................................................ 46

 MECH FRAME ASSY ............................................................... 47

 FRONT PANEL ASSY (FRONT) ............................................... 50

 FRONT PANEL ASSY (REAR) ................................................. 51

 FINAL ASSY (PANEL) .............................................................. 52

 FINAL ASSY (REAR) ............................................................... 53

 ANNEX ASSY ........................................................................... 54

 FINAL (PACKING) ASSY .......................................................... 55

SAFETY PRECAUTION

Important Safety Precautions

Prior to shipment from the factory, JVC products are strictly inspected to conform with the recognized product safety and electrical codes of the

countries in which they are to be sold. However, in order to maintain such compliance, it is equally important to implement the following precautions

when a set is being serviced.

Fig.1

1. Locations requiring special caution are denoted by labels and in-

scriptions on the cabinet, chassis and certain parts of the product.

When performing service, be sure to read and comply with these

and other cautionary notices appearing in the operation and serv-

ice manuals.

2. Parts identified by the

! symbol and shaded ( ) parts are

critical for safety.

Replace only with specified part numbers.

Note: Parts in this category also include those specified to comply

with X-ray emission standards for products using cathode ray

tubes and those specified for compliance with various regu-

lations regarding spurious radiation emission

.

3. Fuse replacement caution notice.

Caution for continued protection against fire hazard.

Replace only with same type and rated fuse(s) as specified.

4. Use specified internal wiring. Note especially:

1) Wires covered with PVC tubing

2) Double insulated wires

3) High voltage leads

5. Use specified insulating materials for hazardous live parts. Note

especially:

1) Insulation Tape 3) Spacers 5) Barrier

2) PVC tubing 4) Insulation sheets for transistors

6. When replacing AC primary side components (transformers, power

cords, noise blocking capacitors, etc.) wrap ends of wires securely

about the terminals before soldering.

Power cord

Fig.2

10. Also check areas surrounding repaired locations.

11. Products using cathode ray tubes (CRTs)

In regard to such products, the cathode ray tubes themselves, the

high voltage circuits, and related circuits are specified for compli-

ance with recognized codes pertaining to X-ray emission.

Consequently, when servicing these products, replace the cath-

ode ray tubes and other parts with only the specified parts. Under

no circumstances attempt to modify these circuits.

Unauthorized modification can increase the high voltage value and

cause X-ray emission from the cathode ray tube.

12. Crimp type wire connector

In such cases as when replacing the power transformer in sets

where the connections between the power cord and power trans-

former primary lead wires are performed using crimp type connec-

tors, if replacing the connectors is unavoidable, in order to prevent

safety hazards, perform carefully and precisely according to the

following steps.

1) Connector part number : E03830-001

2) Required tool : Connector crimping tool of the proper type which

will not damage insulated parts.

3) Replacement procedure

(1) Remove the old connector by cutting the wires at a point

close to the connector.

Important : Do not reuse a connector (discard it).

Fig.7

cut close to connector

Fig.3

(2) Strip about 15 mm of the insulation from the ends of the

wires. If the wires are stranded, twist the strands to avoid

frayed conductors.

15 mm

Fig.4

(3) Align the lengths of the wires to be connected. Insert the

wires fully into the connector.

Connector

Metal sleeve

Fig.5

(4) As shown in Fig.6, use the crimping tool to crimp the metal

sleeve at the center position. Be sure to crimp fully to the

complete closure of the tool.

I

•

Precautions during Servicing

7. Observe that wires do not contact heat producing parts (heatsinks,

oxide metal film resistors, fusible resistors, etc.)

8. Check that replaced wires do not contact sharp edged or pointed

parts.

9. When a power cord has been replaced, check that 10-15 kg of

force in any direction will not loosen it.

1.25

2.0

5.5

Crimping tool

Fig.6

(5) Check the four points noted in Fig.7.

Not easily pulled free

Crimped at approx. center

of metal sleeve

Conductors extended

Wire insulation recessed

more than 4 mm

SAFETY PRECAUTION

•

Safety Check after Servicing

Examine the area surrounding the repaired location for damage or deterioration. Observe that screws, parts and wires have been returned

to original positions, Afterwards, perform the following tests and confirm the specified values in order to verify compliance with safety

standards.

1. Insulation resistance test

Confirm the specified insulation resistance or greater between power cord plug prongs and exter-

nally exposed parts of the set (RF terminals, antenna terminals, video and audio input and output

terminals, microphone jacks, earphone jacks, etc.). See table 1 below.

2. Dielectric strength test

Confirm specified dielectric strength or greater between power cord plug prongs and exposed acces-

sible parts of the set (RF terminals, antenna terminals, video and audio input and output terminals,

microphone jacks, earphone jacks, etc.). See table 1 below.

3. Clearance distance

When replacing primary circuit components, confirm specified clearance distance (d), (d’) be-

tween soldered terminals, and between terminals and surrounding metallic parts. See table 1

below.

4. Leakage current test

Confirm specified or lower leakage current between earth ground/power cord plug prongs and

externally exposed accessible parts (RF terminals, antenna terminals, video and audio input and

output terminals, microphone jacks, earphone jacks, etc.).

Measuring Method : (Power ON)

Insert load Z between earth ground/power cord plug prongs and externally exposed accessible

parts. Use an AC voltmeter to measure across both terminals of load Z. See figure 9 and following

table 2.

5. Grounding (Class 1 model only)

Confirm specified or lower grounding impedance between earth pin in AC inlet and externally exposed accessible parts (Video in, Video out,

Audio in, Audio out or Fixing screw etc.).

Measuring Method:

Connect milli ohm meter between earth pin in AC inlet and exposed accessible parts. See figure 10 and grounding specifications.

Fig. 10

Fig. 9

Fig. 8

Table 1 Specifications for each region

Table 2 Leakage current specifications for each region

Note: These tables are unofficial and for reference only. Be sure to confirm the precise values for your particular country and locality.

II

ab

c

V

A

Externally

exposed

accessible part

Z

1

MODEL NAME

Alphabets and numbers after the model name indicate the different destinations and specifications.

ID label display: CL-500*1-DN

1. DETAILED SPECIFICATION

*1 : Destination

None : For Japan (100 V specification)

U:For North America (100 V – 120 V specification)

E:For Europe (100 V – 120 V specification) (220 V – 240 V specification)

MODEL NAME

SCHEMATIC DIAGRAM

2

SCHEMATIC DIAGRAM

AC 100 V/200 V switching model

Power switch

CN1

CN2

CN4

AC inlet

CN3

100 V/200 V

AC selector switch (Board)

CN7

CN8

CN9

KEP4101-F

PROTECT PWB

CN501

CN502

Thermostat

CN5

Halogen heater

CN6

Power

supply

°

C

Card insert detection

sensor (Board)

Laminate position

sensor (Board)

Card ejecting sensor

(Board)

Film (Black)

Mark sensor end

Mark sensor

Thermistor (Board)

°

C

Film FG sensor

(Board)

Heat roller pressure

position sensor (HR2)

Heat roller standby

position sensor (HR1)

Card transport

motor

Film reeling

motor

Heater

cam motor

Relay connector

Back fan motor

Card cooling

fan motor

CN5

CN1

CN3

CN2

CN4

CN9

Relay connector

CN6

CN8

CN12

CN13

Interlock switch

(Cassette switch)

External machine

IF connector

Printer IF connector

CN11

CN10

KEP4101-A

AC PWB

KEP3160-A

MAIN PWB

Front panel

KEP3160-B

FRONT PWB

Interlock switch

When the interlock switch is turned off

(cassette is removed), the 24 V power

supply for the motor is switched off, all

motor stops and the heater is turned off.

*1

*2

*3

*1 Not available for AC 100 V model

*2 Not available for AC 100 V model

*3 Not available for AC 100 V model

CN601

Transformer

MAIN COMPONENTS LAYOUT DIAGRAM

3

1. FRONT : HEAT ROLLER, TRANSPORT ROLLER AND SENSORS

MAIN COMPONENTS LAYOUT DIAGRAM

Card ejecting sensor

Thermostat

Heat roller

Film mark sensor and

end mark sensor

Thermistor

Halogen heater

Laminate position sensor

Card insert detection sensor

MAIN COMPONENTS LAYOUT DIAGRAM

4

2. REAR : MOTOR, FAN, SENSORS AND SWITCHES

Film reeling motor

Heater cam motor

Card transport motor

Card cooling fan

Cassette interlock SW

Back fan

AC select switch

Film FG sensor

Heat roller

pressure position sensor

Heat roller

standby position sensor

MAIN COMPONENTS LAYOUT DIAGRAM

5

3. VARIOUS CIRCUIT BOARDS AND POWER SUPPLY

AC board

Transformer

Protective board

Power unit

Main board AC select SW board

Front board

6

REMOVING MAIN PARTS

1. REPLACING HEATER

1) Remove two screws

Å

and remove the protective

sheet.

2) Remove one screw

ı

, shift the connect base a little

and remove the hook on the inner right hand side to

remove the halogen lamp.

Important : Do not remove screw

Ç

as this will break

the contact point of the heater.

3) Pull the halogen heater out to the front, replace it

with a new halogen heater and attach the screws in

the reverse order.

Important : Do not touch the glass section of the halo-

gen heater. Oil secretion from your hand

may reduce the lamp life.

2. REMOVING EXTERNAL PARTS

AND WIRING REFERENCE

DIAGRAM

2.1 REMOVING COVER

1) Remove six screws

Å

and remove the top cover

!

.

2) Pull the fan cable from the main board and remove

screw

ı

and the rear panel.

2.2 REMOVING FRONT PANEL

1) Remove cassette

5

and remove four screws

Å

.

2) Remove the front panel

4

slightly and pull the con-

nector on the front board.

REMOVING MAIN PARTS

Protective sheet

A

Connect

base

Screw

B

Screw

C

Screw

(Do not remove)

A

Screw

CN2

Fan cable

Rear panel

QYSDSP

4008N

B

A

QYSDSP4008N

x6

11

A

QYSDSP3006Nx4

5

4

Insert to FRONT

board CN02

Inset Diagram 1

Important

• Screws should be tightened.

• Do not wedge the wire into sharp edges.

Insert to shaft

Insert the claws on both sides of the

front panel to the plate and fasten

with screws.

Inset Diagram 1

Inset Diagram 2

(TFS0126)

(TFS0125)

Connector

CN02

7

REMOVING MAIN PARTS

2.3 WIRING REFERENCE DIAGRAM

1) Refer to this photograph and each assembly diagram to organize the wiring.

8

REMOVING MAIN PARTS

9

REMOVING MAIN PARTS

CN1

CN6

Clamp

CN13

Clamp

CN3

CN6

CN8

Clamp

CAMM

Yellow

Inset Diagram 1

Thread CN6 wire through

the outside of other wires as

it is to be kept away from

heat generating parts.

CN6

8

KJJ46271

-003 x4

A

CN201

CN202

Clamp

Connector black

Motor wires should not

touch the gears

Clamp

FILMM

3. REMOVING MAIN PARTS

3.1 SEPARATING CHASSIS AND ME-

CHANICAL UNIT

3.1.1 Removing Power Supply and Main Board

1) Demount the connector, remove four screws

Å

and

pull out the power supply

8

.

3.1.2 Separating Chassis and Mechanical Unit

1) To separate mechanical ASSY

⁄

,

¤

and bottom

chassis

1

, check that all connectors are removed,

then remove eight screws

Å

and pull up the ASSY.

2) Remove each connector on the cable, remove three

screws

ı

and pull up the main board

1

while drag-

ging it horizontally.

3) After pulling out each connector, remove two screws

Ç

on each side and pull out the AC block

2

,

3

.

2

Thread wire from CN7 through the rear

plate side rather than other wires as shown

in the diagram.

C

KJJ46271-003

C

(TSA0136)

3

G.NO.001

G.NO.002

KJJ46271-003

(TSA0137)

B

CN5

Clamp

Yellow

For G.No.002,

thread CN2 under the CN7 wire.

CN1

CN4

(From INLET)

(From P.SW)

CN8

CN9

CN7

Push in the remaining P.SW.

wire under the AC PWB BLK plate.

Take care not to twist the wire or

let it touch the sharp edges of the

front plate.

CN501

CN502

Only available in G.No.002

CN2

Do not allow wires to come near

the transistor as far as possible

(From heater)

1

KJJ46271

-003x3

5

CN5

CN9

CN4

(FAN)

(Front)

(From CN2)

(From CN7)

Clamp

Orange

For G.NO.001,

CN7 and CN9 are

short plug CN8 is open

Do not clamp the wires

such as CDI as they

are taut.

Thread CN4 wire

through the interior of

CN9 (orange) or CN6 (yellow).

1

Important

• Screws should be tightened.

• Do not wedge the wire into sharp edges.

A

21

KJJ46271-003 x2

(TSA0135)

KJJ46271

-003 x3

KJJ46271-003 x3

A

22

G.NO.001

G.NO.002

Align the claws on the

rear first and then align

the front and side.

K

Tighten the

screws without

hiding the

earth mark

Inset Diagram 2

Inset Diagram 3

Inset Diagram 2

Inset Diagram 3

Inset Diagram 1

Clamp

O

Br

R

Y

• Ensure that the faston

is tightly and securely

inserted.

• Ensure that the faston

is tightly and securely

inserted.

Bk

W

K

10

REMOVING MAIN PARTS

3.2 REMOVING MECHANICAL MAIN PARTS

3.2.1 Removing Feed Motor

1) Refer to the assembly diagram to unravel the wir-

ing, remove two screws

Å

and remove the feed

motor ASSY

4

.

3.2.2 Removing Heater Unit and Heater ASSY

1) Referring to 3.2.1, remove the feed motor ASSY

4

,

remove two screws

Å

and take out the photo sen-

sor bracket.

2) Remove E ring

&

, take out heater cam sensor

0

and press gear

9

, remove one screw

ı

and pull

out the platen pulley

5

.

3) Pull out the heater unit

3

wiring in advance from

each board and wire clamp, then remove two screws

Ç

on the front side and three screws

Î

on the rear

side.

4) While paying attention to the wires from the heater

unit

3

, slowly pull out the heater unit from the front

side to remove it.

5) Remove screw

´

and protective sheet

8

in the same

way as replacing the halogen lamp.

6) Remove two screws

Ï

to remove the heater front

plate.

7) Remove one E ring

˝

and shift the heater bracket

shaft

9

to remove the heater ASSY

#

.

E

8

Install it after installing

the HEATER.

4

(TSS0229)

5

QYSDSP

4008N

B

Put this right

at the end

and tighten

the screws.

Tighten screws at the flat

surface of the platen

roller shaft.

Apply thread lock cream

on the thread of the screw and tighten.

D

KJJ46271

-003x3

QYREE4000X

9

10

Inset Diagram 1

KJJ46271-003

17

A

KJJ46271-003

HEATER ASY wiring

Thread under

CASSETTE SW SA.

Check that the heater rises naturally when you

release your hand after pressing down the

heater on the front side.

Rearrange the wires at the rear side

when they are taut, or are caught

on and cause constrained movements.

Trail the wire so that it does not

touch the tip of the screws.

Ensure that the heat resistance

binder is not caught and hinders

the movement of the heater.

Clamp

Ensure the wirings

do not touch

sharp edges.

Photo sensor

Bracket

Photo sensor

Bracket

3

(TSS0227)

C

QYSDSP

3006N x2

KJJ46271

-003 x2

Install after installing

the GUIDE IN ASY

GUIDE OUT ASY.

Tighten the fix screws x 3

on the rear side first, then

tighten the front side.

Wind the wire

tightly with cord

clip and fasten.

4

(TSS0229)

QYSPSPH

4008Nx2

A

Thread under

CASSETTE SW SA.

Trail the wire so that it does not touch

the tip of the screws.

Ensure that the heat resistance binder

is not caught and hinders the movement

of the heater.

Clamp

Wind the wire

tightly with

cord clip and

fasten.

Clamp

Ensure the wirings

do not touch sharp

edges.

11

REMOVING MAIN PARTS

3.2.3 Removing Heat Roller

1) Remove two screws

Å

on both sides of the heater

ASSY. Detach the connect base claw from the heater

bracket

6

to remove the connect base. The halo-

gen heater

&

will be removed.

2) Loosen four set screws

ı

of the heater ring

4

to

remove the heater ring from the heat roller. The

heater bushing

3

is detached from the heater

bracket

6

and the heat roller

1

is removed.

3.2.4 Removing Transpor t Roller

1) Referring to 3.2.1, remove the feed motor and other

peripheral parts.

2) After removing two guides

7

, remove four screws

Å

and take out the card guide IN ASSY

1

and card

guide OUT ASSY

2

. At this time, pull out connec-

tors for CDI, LAM and CDO in advance.

3) Remove two roller drive gears

$

.

4) Loosen four set screws

ı

that stop the pulley

@

and remove them together with the belt

*

from the

shaft of each roller.

5) Remove E ring

Ç

on the opposite side. Once the

dry bearing

0

on both sides of the shaft is removed,

the transport rollers

4

,

5

will be removed.

F

KJJ46271-003

x2

6

G

QYREE3000X

13

Apply lots of heat

resistance grease.

Long

Short

Thread through

the tip of the spring

Install after installing

the cover and main

machine

13

Apply a thin coat of grease

on the outside of the BKT

shaft hole, thread through

the shaft and move it about

to blend it.

Inset Diagram 1

Inset Diagram 3

(12mm)

Long portion

(10mm)

Short portion

Apply lots of

heat resistance

grease on the

press cam.

Inset Diagram 2

Hitch the spring

in advance.

9

Stepped side

Join

About center

Approx. 5mm

Approx. 50 mm from

the edge of the contact base

Join

Pull over the cable

covering to the terminal

and join it.

(Distance between the

terminal and the

covering is approx. 0mm)

Arrange the wires and join

them such that they do not

protrude or float out of the

plate.

Press the thermostat wire

against the plate and

flatten it such that the head

does not protrude out.

Press the thermostat wire

against the plate and

ensure that it does not

bob too much.

Wiring

a

b

c

d

e

a

b

c

d

e

4

x2

10

x4

18

x2

12

x4

B

QYYASPW4004F x4

14

QYREE

4000X x2

x2

10

x4

QYREE6000X

C

QYREE

5000X x4

Coat with grease

QYREE

3000X x2

5

KJJ46271-003 x2

A

2

(TSS0225)

1

(TSS0224)

CDO

CDI

LAM

KJJ46271-003 x2

A

Apply thread lock cream

after tightening the screws.

The screws will be further

tightened

(torque 1.96 - 2.35Nm).

Thread the wire

back and forth

the roller as

shown in the diagram.

7

LAM

CDI

2

4

3

4

3

6

1

B

QYYASPW

2003Fx2

QYYASPW

2003Fx2

Inset Diagram 1

Inset Diagram 2

Inset Diagram 1

Inset Diagram 3

Inset Diagram 4

Inset Diagram 3

A

QYSPSP

L2606N

17

Align the protruding section of

the contact plate with the contact

point of the heater.

(Clamp ring)

Clean the glass surface

with alcohol and thread

inside the heat roller.

Do not touch the glass

surface with bare hands.

Hook the claw section,

press it against the

plate and tighten

the screws.

The spring

side is

convex

surface

6

Thermostat SA

Solder the wire

horizontally as shown

in the diagram.

Batch bonding x 2

A

QYSPSPL

2606N

Pull the hook

section, press it against the

plate and tighten the screws.

Press down the terminal

wire so that it does not float up.

Press down the terminal wire

so that it does not float up.

Always use a jig to press

down the plate and spring

and tighten the screws.

Insert one screw out of

two into the rift of the

clamp ring and tighten.

Installing heater ring

Tighten the two screws

evenly such that the heater

ring does not tilt to one side.

Align with uniform surface

Stick the clamp ring to the heat roller when

the clamp ring is twisted flat and there is a

space between them as shown in the diagram.

Installing the clamp ring

Uniform surface

Fix the heater ring and check for any backlash

(the state where the heat roller is rotated by

hand and there is no load).

When the rotation is heavy, pull the heater ring towards the outer

edge and retighten. At this time, take care not to let the heater ring drop.

Connect base

Contact

base

Important :Once the spring section (Inset Diagram 1) that acts as a suppress strength on the heater is removed, the

heat roller can only be reassembled with a jig. Do not remove it.

To reassemble the heat roller, refer to Inset Diagrams 2-3, allow only a little backlash for the heater bracket

and assemble the heat roller where it does not have any brushing load.

12

USING SERVICE MODE

“User Mode” is used for operating settings. “Service Mode” is used for service and maintenance purposes.

USING SERVICE MODE

1. USER MODE

Entry method: When the machine is in preheat, ready or error state, press the MENU button to go into User Mode.

Setting modes

MENU ENTER

EXIT EXIT

Use to select item.

Use ENTER to confirm a setting value.

Normal

operation state

User Mode setting

item selectable state

Setting value

selectable state

Single side laminate

Duplex laminate(Indicate when printer setting on CX-120)

No laminate (Card transport)

130

135

140

145

150

155

160

165

170

175

180

9.5mm/s

10mm/s

4mm/s

4.5mm/s

5mm/s

5.5mm/s

6mm/s

6.5mm/s

7mm/s

7.5mm/s

8mm/s

8.5mm/s

9mm/s

4.5

5

5.5

6

6.5

7.5

8

175

180

4

7

8.5

9

Single

Pass

135

130

Both

140

145

150

160

155

165

170

Setting Items

Setting value

Mode

Temp

Speed

The patch position of the card is towards the left

The patch position of the card is towards the right

Shifting to the next setting moves the patch position by approx. 0.17mm.

Important:

The setting range is determined by the settings in Card offset in Service Mode.

5

3

4

0

-3

-2

-5

Overlay

-4

-7

6

7

1mil

0.6mil

-6

1

2

-1

Film

Film Position

9.5

10

120

125

13

USING SERVICE MODE

2. SERVICE MODE

Entry method:

When the machine is in preheat, ready or error state, press the EXIT, MENU, then release the MENU button first to go

into Service Mode.

Does not enter Power Save mode

Enters Power Save mode after the machine is in Ready state for 10 minutes

Enters Power Save mode after the machine is in Ready state for 20 minutes

Enters Power Save mode after the machine is in Ready state for 30 minutes

Enters Power Save mode after the machine is in Ready state for 60 minutes

The card cooling fan does not rotate when laminating

The card cooling fan rotates when laminating(Air flow:Full)

LCD contrast is deepest

LCD contrast is palest

Film (Black) mark sensor sensitivity setting

Standard setting : 1

0

1

2

3

0

0.5

1

2

3

1

1.5

2

4

5

LCD Contrast

Cleaning

Mk.SensLvl

Temp+Gain

Temp-Gain

0.5

1

1.5

2

Printer

CX210

CX-120

Number of rotations of film reeling motor

(rpm)

Number of

rotations

Motor-N

Total

60

10

20

30

Off

Power Save

Off

Full

Card Fan

Cleaning of transport roller (heat roller is not pressed)

Cleaning of heat roller (heat roller is pressed)

Without HR

With HR

10sec

Cool Time

0sec

5sec

7sec

Setting value

Setting Items

Not used, HR2, HR1, Black mark, End mark, Card exit, Laminate position, Card entrance

Card transport motor rotates

The patch position of the card is towards the left

The patch position of the card is towards the right

Shifting to the next setting moves the patch position by approx. 0.17mm.

Film reeling motor rotates

Press the heat roller and return to standby position

Heat roller thermistor output (hex decimal number)

Film Motor

Cam Motor

Card Motor

Sensor

Card Offset

Motor

Temp

Ver

7

6

+ Adjustment gain of the set interior temperature adjustment for heat roller temperature

Standard setting : 2

- Adjustment gain of the set interior temperature adjustment for heat roller temperature

Standard setting : 1.5

5

4

3

2

1

0

-1

-2

-3

-4

-5

-6

-7

Low

Half

High

The card cooling fan rotates when laminating(Air flow:Low)

The card cooling fan rotates when laminating(Air flow:Half)

The card cooling fan rotates when laminating(Air flow:High)

H.Time

H.Time Init

∗∗∗

Connect CX210, CX-320 and CX-3** series

Connect CX-120 and CX-1** series

Laminated panels

Firm ware Version

Heated hours

Initializing heated hours

This setting value will be neglect

and give priority to the setting of

the connecting printer.

14

USING SERVICE MODE

PC

CL-500

CX210

OPTION1

(DSUB15)

(Back view)

PRINTER

(DSUB9)

SCSI

3. FIRMWARE UPDATE

Check the original setting parameter of laminator before downloading, because they may be changed after download.

<CAUTION> Tu rn of the power of printers and laminators, before connecting or disconnecting the cable between the

printers and laminators otherwise some malfunction may be caused.

3.1 Connecting with CX210

(1) Connect the laminator and printer with the Laminator communication cable.

[The connect position of printer is different from usually. Before operating update, connect the cable between

OPTION1(printer) and PRINTER(laminator) as drawing below; ]

Fig. 1

(2) Turn on the power of laminator.

(3) Turn on the power of printer.

(4) Communication Error will be occurred on printer.

(5) Set printer to ‘download’ mode included in maintenance mode, and update the firmware (Lami***.icf) with printer

downloading tool.

While handling update, laminator can’t display it’s status on the front panel, and printer shows “Downloading Keep

Power On” on the LCD display.

It takes about 1 ~ 2 minutes to finish the procedure of download. Don’t turn off the power of laminator and printer.

(6) After complete the download correctly, the laminator start the initialize by itself and LCD display of printer change to

“Download Ready” .

(7) Turn off the power of laminator and printer, and connect the communication cable between laminator and printer.

15

USING SERVICE MODE

PC

CL-500

LAMINATOR

(DSUB9)

PRINTER

(DSUB9)

USB

CX-120

(CX-1** series)

(Back view)

3.2 Connecting with CX-120 and CX-1** series

(1) Connect the laminator and printer with the Laminator communication cable same as usual.

Fig. 2

(2) Turn on the power of laminator.

(3) Turn on the power of printer.

(4) Wait the situation of the printer turned to READY and laminator turned to PREHEAT or READY.

(5) Update the firmware (Lami***.icf) with printer status monitor.

While handling update, laminator can’t display it’s status on the front panel.

It takes about 1 ~ 2 minutes to finish the procedure of download. Don’t turn off the power of laminator and printer.

(6) After complete the download correctly, the laminator start the initialize by itself and LCD display of printer change to

“Download Ready” .

(7) Turn off and on the power of printer to replace the version information saved in the printer.

16

USING SERVICE MODE

3.3 Connecting with CX-320 and CX-3** series

(1) Connect the laminator and printer with the Laminator communication cable same as usual.

Fig. 3

(2) Turn on the power of laminator.

(3) Turn on the power of printer.

(4) Wait the situation of the printer and laminator turned to PREHEAT or READY.

(5) Set printer to ‘download’ mode included in maintenance mode, and update the firmware (Lami***.lmf) with printer

status monitor.

While handling update, laminator can’t display it’s status on the front panel, and printer shows “Downloading Keep

Power On” on the LCD display.

It takes about 1 ~ 2 minutes to finish the procedure of download. Don’t turn off the power of laminator and printer.

(6) After complete the download correctly, the laminator start the initialize by itself and LCD display of printer change to

“Download Ready” .

(7) Turn off and on the power of printer to replace the version information saved in the printer.

PC

CL-500

CX-320

(CX-3** series)

OPTION2

(DSUB9)

(Back view)

PRINTER

(DSUB9)

USB

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DNP CL-500 User manual

DNP CL-500 User manual

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