Trend KWJ650 Instructions Manual

Brand: Trend

Model: KWJ650

Category: Grass trimmers

Type: Instructions Manual

KWJ650

Please read these instructions before use.

KWJ650

Dear Customer

Thank you for purchasing this Trend product,

we hope you enjoy many years of creative and

productive use.

Please remember to return your guarantee card

within 28 days of purchase.

TECHNICAL DATA

Jig thickness 12mm

Cutter size 12.7mm

Workpiece thickness max. 45mm

Worktop width: min. 600mm

max. 650mm

Locating pin size 10mm

Weight 2.58kg

CONTENTS

TECHNICAL DATA ____________________ 1

SAFETY ___________________________ 2-3

ITEMS ENCLOSED ____________________ 4

DESCRIPTION OF PARTS ______________ 5

ACCESSORIES

– Recommended Cutters _______________ 6

– Sub-base Sets & 30mm Guide Bush _____ 6

– Panel Connector Bolts ________________ 7

– Biscuit Jointer for the Router & Clamp ____ 7

– Carry Case _________________________ 8

ASSEMBLY

– Location Pin Identification _____________ 9

– Margin Distance _____________________ 9

– Setting out the Joints _________________ 9

OPERATION

– Female Joint _______________________ 10

– Male Joint _________________________ 11

– Out-of-Square Joints ________________ 11

– Cutting the Bolt Recesses ____________ 12

– Strengthening the Joint ______________ 13

– Sealing the Joint ____________________ 13

– Curved Peninsular __________________ 14

– 3/4” BSP Hole _____________________ 14

– 35mm Circular Hinge Recess _________ 15

MAINTENANCE _____________________ 15

ENVIRONMENTAL PROTECTION

& GUARANTEE _____________________ 15

SPARE PARTS

– Spare Parts List ____________________ 16

– Spare Parts Diagram ________________ 16

TROUBLE SHOOTING _________________ IB

If you require further safety advice,

technical information or spare

parts, please call Trend Technical

Support or visit www.trend-uk.com

The following symbols are used throughout this

manual:

Denotes risk of personal injury, loss of

life or damage to the tool in case of non-

observance of the instructions in this

manual.

Refer to the instruction manual of

your power tool.

This unit must not be put into service until it has

been established that the power tool to be

connected to this unit is in compliance with

2006/42/EC (identified by the CE marking on the

power tool).

INTENDED USE

This jig is intended for use with a plunge router

with suitable guide bush and router cutter

fitted to rout a kitchen joint in laminate covered

particle board.

-1-

KWJ650

SAFETY

WARNING:

Observe the safety regulations in the

instruction manual of the power tool

to be used. Please read the following

instructions carefully. Failure to do so

could lead to serious injury. When using

electric tools, basic safety precautions,

including the following should always be

followed to reduce the risk of fire, electric

shock and personal injury. Also observe

any applicable additional safety rules.

Read the following safety instructions

before attempting to operate this product.

PLEASE KEEP THESE

INSTRUCTIONS IN A SAFE PLACE.

The attention of UK users is drawn to The

Provision and Use of Work Equipment

Regulations 1998, and any subsequent

amendments.

Users should also read the HSE/HSC

Safe Use of Woodworking Machinery

Approved Code of Practice and Guidance

Document and any amendments.

Users must be competent with

woodworking equipment before using our

products.

IMPORTANT NOTE:

Residual Risk. Although the safety

instructions and operating manuals for

our tools contain extensive instructions

on safe working with power tools, every

power tool involves a certain residual risk

which cannot be completely excluded

by safety mechanisms. Power tools

must therefore always be operated with

caution!

General

1. Disconnect power tool and attachment

from power supply when not in

use, before servicing, when making

adjustments and when changing

accessories such as cutters. Ensure

switch is in “off” position. Always

ensure cutter has stopped rotating.

2. Always mount the power tool,

accessory or attachment in conformity

with the instructions. Only use

attachment and accessories specified

in the power tool manual. The tool or

attachment should not be modified or

used for any application other than

that for which it was designed. Do not

force tool.

3. Keep children and visitors away. Do

not let children or visitors touch the

tool, accessory or attachment. Keep

children and visitors away from work

area. Make the workshop child proof

with padlock and master switch.

4. Dress properly. Do not wear loose

clothing or jewellry, they can be

caught in moving parts. Rubber

gloves and non-skid footwear

is recommended when working

outdoors. Wear protective hair

covering to contain long hair.

5. Consider working environment. Do

not use the product in the rain or

in a damp environment. Keep work

area well lit. Do not use power tools

near gasoline or flammable liquids.

Keep workshop at a comfortable

temperature so your hands are not

cold. Connect machines that are used

in the open via a residual current

device (RCD) with an actuation

current of 30 mA maximum. Use only

extension cables that are approved for

outdoor use.

6. The accessory or attachment must be

kept level and stable at all times.

7. Keep work area clean. Cluttered

workshops and benches can cause

injuries. Ensure there is sufficient

room to work safely.

8. Secure idle tools. When not in use,

tools should be stored in a dry and

high or locked up place, out of reach

of children.

9. For best control and safety use

both hands on the power tool and

attachment. Keep both hands away

from cutting area. Always wait for the

spindle and cutter to stop rotating

before making any adjustments.

10.Always keep guards in place and in

good working order.

11.Remove any nails, staples and other

metal parts from the workpiece.

12.Maintain tools and cutters with care.

Keep cutters sharp and clean for

better and safer performance. Do

not use damaged cutters. Follow

instructions for lubricating and

changing accessories. Keep handles

dry, clean and free from oil and

grease.

13.Maintain accessories. Do not use

damaged accessories. Only use

accessories recommended by the

manufacturer.

14.Check damaged parts. Before

operation inspect the attachment,

the power tool, the cable, extension

cable and the plug carefully for signs

of damage. Check for alignment of

moving parts, binding, breakage,

mounting and any other conditions

that may effect its operation. Have any

damage repaired by an Authorised

Service Agent before using the tool or

accessory. Protect tools from impact

and shock.

15.Do not use tool if switch does not turn

it on or off. Have defective switches

replaced by an Authorised Service

Agent

16.Don’t over reach. Keep proper footing

and balance at all times. Do not use

awkward or uncomfortable hand

positions.

17.Don’t abuse the cable.Never carry

power tool or accessory by cord or

pull it to disconnect from the socket.

Keep cord from heat, oil and sharp

edges. Always trail the power cord

away from the work area.

18.Connect dust extraction equipment.

If devices are provided for the

connection of dust extraction and

collection facilities, ensure these are

connected and properly used.

19.Check all fixing and fastening nuts,

bolts and screws on power tool,

attachment and cutting tools before

use to ensure they are tight and

secure. Periodically check when

machining over long periods.

20.Stay alert. Watch what you are doing.

Use common sense. Do not operate

tools when you are tired, under the

influence of drugs or alcohol.

21.Personal Protective Equipment (PPE)

for eye, ear and respiratory protection

must be worn. All PPE must meet

current UK and EU legislation.

22.Do not leave tools running

unattended. Do not leave tool until it

comes to a complete stop.

23.Always clamp workpiece being

machined securely.

24.Only use cutting tools for

woodworking that meet EN847-

1/2 safety standards, and any

subsequent amendments.

25.Vibration levels. Hand held power

tools produce different vibration

levels. You should always refer to the

specifications and relevant Health &

Safety Guide.

Routing Safety

1. Read and understand instructions

supplied with power tool, attachment

and cutter.

2. Keep hands, hair and clothing clear of

the cutter.

3. Remove adjusting keys and

spanners. Check to see that keys and

adjusting spanners are removed from

the router tool, cutter and attachment

before turning router on. Make sure

cutter can rotate freely.

4. Noise. Take appropriate measures for

the protection of hearing if the sound

pressure of 85dB(A) is exceeded.

Routing sound pressure may exceed

85dB(A), so ear protection must be

worn.

5. Eye protection. Always wear eye

protection in the form of safety

goggles, spectacles or visors to

protect the eyes.

-2-

KWJ650

6. Respiratory protection. Wear a face

or dust mask, or powered respirator.

Dust masks/filters should be changed

regularly.

7. Do not switch router on with the cutter

touching the workpiece. At the end of

the cut, release the router plunge and

allow spindle to stop rotating. Never

use the spindle lock as a brake

8. The direction of routing must always

be opposite to the cutter’s direction of

rotation. Do not back-cut or climb-cut.

9. Check before cutting that there are

no obstructions in the path of the

router. Ensure there are no obstacles

beneath workpiece when cutting full

thickness, and that a sacrificial work

surface is used.

Router Cutter Safety

1. Cutting tools are sharp. Care should

be taken when handling them. Do not

drop cutters or knock them against

hard objects. Handle very small

diameter cutters with extra care.

Always return cutter to its packaging

after use.

2. Always use cutters with a shank

diameter corresponding to the size of

the collet installed in your tool.

3. The maximum speed (n.max) marked

on the tool, or in instructions or on

packaging shall not be exceeded.

Where stated the speed range shall

be adhered to. Recommended speeds

are shown in the Trend Routing

Catalogue and/or website.

4. Always use router cutters in a

router. Drill and boring bits must not

be used in a router. Router cutters

must only be used for the material

cutting application for which they are

designed. Do not use on metal or

masonry.

5. Never use cutters with a diameter

exceeding the maximum diameter

indicated in the technical data of the

powertool or attachment used.

6. Before each use check that the

cutting tool is sharp and free from

damage. Do not use the cutting tool

if it is dull, broken or cracked or if in

any other damage is noticeable or

suspected.

7. Cutters should be kept clean. Resin

build up should be removed at regular

intervals with Resin Cleaner

. The

use of a PTFE dry lubricant will

reduce resin build up. Do not use

PTFE spray on plastic parts.

8. When using stacked tooling (multi-

blade, block and groover etc.) on a

spindle arbor, ensure that the cutting

edges are staggered to each other to

reduce the cutting impact.

9. Cutter shanks should be inserted

into the collet all the way to the line

indicated on the shank. This ensures

that at least

⁄

of the shank length

is held in the collet. Ensure clamping

surfaces are cleaned to remove dirt,

grease, oil and water.

10.Observe the correct assembly and

fitting instructions in the router

instruction manual for fitting the collet,

nut and cutter.

11.Tool and tool bodies shall be clamped

in such a way that they will not

become loose during operation. Care

shall be taken when mounting cutting

tools to ensure that the clamping is by

the shank of the cutting tool and that

the cutting edges are not in contact

with each other or with the clamping

elements.

12.It is advisable to periodically check

the collet and collet nut. A damaged,

worn or distorted collet and nut can

cause vibration and shank damage.

Do not over-tighten the collet nut

13.Do not take deep cuts in one pass;

take several shallow or light passes

to reduce the side load applied to the

cutter and router. Too deep a cut in

one pass can stall the router.

15.In case of excessive vibrations whilst

using the router stop immediately and

have the eccentricity of the router,

router cutter and clamping system

checked by competent personnel

15.All fastening screws and nuts should

be tightened using the appropriate

spanner or key and to the torque

value provided by the manufacturer.

16. Extension of the spanner or tightening

using hammer blows shall not be

permitted.

17.Clamping screws shall be tightened

according to instructions provided by

the manufacture. Where instructions

are not provided, clamping screws

shall be tightened in sequence from

the centre outwards.

Using Routers In A Fixed Position

1. Attention should be made to the

HSE’s Safe Use of Vertical Spindle

Moulding Machines Information Sheet

No.18 and any revisions.

2. After work, release the router plunge

to protect the cutter.

3. Always use a push-stick or push-

block when making any cut less than

300mm in length or when feeding the

last 300mm of the cut.

4. The opening around the cutter should

be reduced to a minimum using

suitably sized insert rings in the table

and closing the back fence cheeks or

fitting a false fence on the back fence.

5. Whenever possible use a work

holding device or jig to secure

component being machined. Ensure

any attachment is securely fitted to

the workbench, with table surface at

approximately hip height.

6. Use a No-Volt Release Switch. Ensure

it is fixed securely, easily accessible

and used correctly.

7. In router table (inverted) mode, stand

to the front right of the table. The

cutter will rotate anti-clockwise when

viewed from top so the feed direction

is from the right (against the rotation of

the cutter). In overhead mode, stand to

the front left of the machine table and

the feed direction is from the left.

8. Do not reach underneath table or put

your hands or fingers at any time in

the cutting path while tool is connected

to a power supply.

9. Never thickness timber between the

back of the cutter and the backfence.

Useful Advice When Routing

1. Judge your feed rate by the sound

of the motor. Feed the router at a

constant feed rate. Too slow a feed

rate will result in burning.

2. Trial cuts should be made on waste

material before starting any project.

3. When using some attachments e.g.

a router table or dovetail jig, a fine

height adjuster is recommended.

4. When using a template guide bush,

ensure there is sufficient clearance

between cutter tip and inside edge

of bush and that it cannot come into

contact with collet and nut. Ensure

cutter and guide bush are concentric.

Router Cutter Repair/Maintenance

1. Repair of tools is only allowed in

accordance with the manufacturers

instructions.

3. The design of composite (tipped)

tools shall not be changed in process

of repair. Composite tools shall be

repaired by a competent person i.e.

a person of training and experience,

who has knowledge of the design

requirements and understands the

levels of safety to be achieved.

4. Repair shall therefore include, e.g.

the use of spare parts which are in

accordance with the specification

of the original parts provided by the

manufacturer.

5. Tolerances which ensure correct

clamping shall be maintained.

6. Care shall be taken that regrinding

of the cutting edge will not cause

weakening of the body and the

connection of the cutting edge to the

body.

Version 1.0 02/2019

-3-

v8.0 08/2017

ITEMS ENCLOSED

KWJ

650

KWJ

650

KWJ

ITEMS REQUIRED

n 1/2” plunge router.

n 30mm guide bush.

n 12.7 diameter x 50mm cut router cutter with

1/2” shank.

n Trestle x 2.

n 100mm throat clamp x 2.

n Hand tools.

n Panel connector bolts.

n Wooden biscuits size No.20.

n Sealant.

x1 x1

KWJ650

-4-

DESCRIPTION

OF PARTS

KWJ

650

KWJ

650

KWJ

KWJ650

F&H

D C E

Jig body

Label

Postform joint slot

Female joint pin location hole

Male joint pin location hole

Peninsular pin location hole

Worktop width holes

Bolt recess pin location hole

Connecting bolt recess slot

3/4” BSP & 35mm hinge hole

ABS plastic 10mm pin

-5-

COMBI 66

-6-

UNIBASE

Recommended Cutters

Ref. 3/83X1/2TC, 3/83DX1/2TC, C153X1/2TC,

C153DX1/2TC or RT/13X1/2TC

A 12.7mm (

”) diameter cutter must be used,

which has a 50mm cutting reach and plunge

cut facility.

Sub-base Set

Ref. UNIBASE

To obtain a perfect accurate close fitting joint,

a 30mm guide bush must be used. The guide

bush must always be fitted concentric with the

cutter. This can be achieved using a Universal

Sub-base and 30mm outside diameter guide

bush ref. GB30/A.

The Universal Sub-base has a central recess

to allow fitting of the guide bush to most makes

of routers and is available ready to fit the most

popular makes.

The Sub-base contains screws, a line up bush

and two line up pins. The line up pins and bush

ensure exact alignment of Sub-base with router

spindle, when fitted with the relevant collet.

ACCESSORIES

Fits following router models

Atlas Copco OFSE2000 Bosch GOF 1300ACE, 1600A,

1700ACE Casals FT2000VCE DeWalt DW625EK,

629 Draper R1900V Elu MOF 31, 77, 98, 131, 177(E)

Felisatti TP246(E), R346EC Festo OF2000E Freud

FT2000E Hitachi MI12V, M12SA, TR12 Makita 3612BR,

3612(C) Metabo OF1612, OFE1812 Performance Pro

CLM1250R >11/2003, CLM2050R Ryobi RE600N, R600N,

RE601, R500, R502 Skil 1875U1 T-TECH TT/R127

Wadkin R500

General Instructions for Fitting

Sub-bases to Router

1. Fit line up guide bush onto sub-base, with

screws supplied.

2. Fit 12.7mm (

/2”) shank line up pin into collet

of router. Plunge router until pin projects

through base and lock plunge.

3. Locate guide bush and sub-base assembly

over protruding pin.

4. Line up fixing holes and fit screws.

5. Now tighten up screws.

6. Remove line up bush and line up pin.

Alignment should now be correct. Fit 30mm

guide bush and cutter.

7. Periodically check the sub-base is concentric

to the spindle of the router.

30mm Guide Bush

Ref. GB30/A

C153, C153D, 3/83, 3/83D

RT/13

Description Order Ref.

RT/13 Spare blades RB/H (1 off)

RB/H/10 (10 off)

Please use only Trend original accessories.

KWJ650

-6-

COMBI 66

-7-

Panel Connector Bolts

Ref. PC/10/M (Pack of 10)

Ref. PC/50/M (Pack of 50)

Ref. PC/100/M (Pack of 100)

Ref. PC/1000/M (Pack of 1000)

Panel butt connectors are essential for

connecting worktops. They fit into the recess on

the underside of the worktop and are tightened

with a 10mm spanner. The jig has integral bolt

recess slots to allow the bolt recess to be cut in

the underside of the worktop, using the standard

router cutter. The recess is elongated to allow

easy access for the spanner.

Biscuit Jointer for the Router

Ref. 342X1/2TC

Ref. C152X1/2TC

Worktops with inadequate support below them

need additional stability by biscuit jointing the

edges. The biscuit jointing set for the router

together with the No.20 biscuits will ensure

worktops do not sag or warp in time.

Whenever clamps are used, ensure

they do not foul the router path and

that they are securely tightened.

Clamps

Ref. FC/200

Two heavy duty quick action or gripper clamps

are required to secure the jig to the worktop.

Flat Biscuit Dowels

Ref. BSC/20/100 (Pack of 100 biscuits)

Ref. BSC/20/1000 (Pack of 1000 biscuits)

Biscuits are used to strengthen the joint. When

used with PVA glue they expand ensuring a tight

joint.

No.20

KWJ650

-7-

KWJ650

CASE/65

-8-

Carry Case

Ref. CASE/65

Hard wearing carry case to protect and allow

ease of carrying of the KWJ650.

ASSEMBLY

Location Pin Identification

Three location pins are used in different holes in

the jig to align the correct template aperture for

the application.

Setting out the Joints

When cutting a joint ensure location pins contact

the postformed edge of the worktop. For certain

joints the worktop will need to be inverted so

that all cuts are made into the postformed edge,

never out through it. When routing worktop the

balancing paper on the underside may feather

edge – this feather edge should be removed with

abrasive paper.

In order to prevent breakout of the

laminate, rotation of the cutter and

feed direction must always be into the

postform edge of the worktop.

Margin Distance

Allow 8.5mm when cutting joints. Measure or

use a batten of this thickness to aid setting out.

Cutter 12.7mm

Sub base

Guide bush

30mm Ø

Location pins

Worktop

Template

8.5mm

23mm



Plan view

of joints

Right hand joint

Male

Female

Male

Female

Cut male with laminate down

Cut female with laminate up

Postform edge

The joint takes up 33mm, this should

be allowed for with extra material in the

length of the male worktop.

Male

Female

Postform edge

PENINSULAR

Postform edge

Male

Female

Left hand joint

Cut male with laminate up

Cut female with laminate down

KWJ650

KWJ

Peninsular

hole

Peninsular

hole

Bolt recess holes

Female holes

Peninsular

hole

Male holes

Location pins are designed to be a good tight fit

in hole. Insert the smallest end of the pin into the

hole by lightly pushing. If required use a rubber

mallet to tap pins home. Ensure pins are fully

home before use and head is below surface.

When using jig ensure location pins do not foul

workbench.

Sub base

-9-

Worktop width holes

33mm

Routing the Female Part of the Joint

Quick action

clamp here

Worktop

width pin

Router feed

direction

Postform

edge

OPERATION

Female Joint

n Place worktop face up and postformed

edge towards you.

n Fit two location pins in female holes as

shown. (The label must be uppermost.)

n Place the third pin in the required worktop

width hole.

n Place the template onto the female

worktop to be cut ensuring the location

pins are touching the worktop. Now clamp

securely in position using two quick action

clamps ensuring they will not foul the

router path.

n Set cutter depth.

n Plunge router and cut joint in a series of

passes, feeding left to right. At the end of

the cut release plunge.

KWJ650

KWJ

650

Location pins in

female holes

Router feed

direction

Quick action

clamp here

-10-

When cutting a joint, hold the router

guide bush hard against the template

and cut from left to right. It is

recommended that the depth stops of

the router are used to set the depths

of cut. Several shallow passes of

the router should be made and it is

not necessary to lean heavily on the

router or the jig. Allow the weight

of the router to rest on the part of

the template which is resting on

the worktop. Ensure router remains

parallel and upright at all times.

Release plunge on router at end of

each cut.

Ensure working position is comfortable.

Keep proper footing at all times.

The edge of the jig slot that is not used

is notched to act as a visual guide.

Ensure worktop is held securely to

trestles. Ensure jig is clamped securely

to worktop and placed at a suitable and

comfortable work height.

Ensure the router base plate will not foul

the clamps.

Male Joint

Depending on accessibility lay female worktop

into position on units. Lay male worktop on

top and support other end. Using a pencil

draw round the female cut onto the male from

underside. If inaccessible lay female onto male.

Depending on a right or left hand joint, the

pencil line may need to be transferred on to the

other side. Due to the difference between the

cutter and the guide bush diameters, the cutter

path will be 8.5mm over from the edge of the

template, therefore either measure 8.5mm or use

a packing piece of this size to offset the template

by this amount to ensure the cutter cuts along

the pencil line.

The postformed edge of the worktop must

always be in contact with the location pins, this

means that to cut a male right hand joint, the

worktop must be inverted. Remembering to cut

into the postformed edge.

n Insert two location pins into male holes as

shown, label facing down.

n Place template across the width of the

worktop and clamp securely to worktop.

n Set cutter depth. Plunge router and cut the

male joint before finally cutting the work-top

to length. A series of passes should be made

feeding from left to right. At the end of the cut

release plunge.

Out of Square Joints (max 3°)

Only the male cut needs to be adjusted if an

out of square joint is required. On out of square

joints there is a possibility of the chipboard core

of the worktop becoming exposed which will

need to be hidden with sealant.

Depending on accessibility mark out an out of

square joint, first lay the female board on the

cupboard carcass in position. Next lay the male

section of board on to the carcass and on top of

the female section of the board. Support other

end. Mark around the female joint onto the male

section of board.

If inaccessible lay female onto male.

n Use only the one location pin in the

male hole indicated.

n Swing the template to suit the angle

required and clamp down.

n Remember to allow an 8.5mm gap

between template and cutting line.

Routing the Male Part of the Joint

Cutting Out of Square Male Joint

Quick action

clamp here

Use only one pin in one

male location hole

Direction of

router travel

Postform edge

Shown

exaggerated

Test fit the joints together,

abrasive paper may be required

to clean up the chipboard core.

KWJ650

Quick action

clamp here

Direction of

router travel

Location pins in

male holes

Postform edge

-11-

KWJ650

Cutting the Bolt Recesses

When the joint has been tested, proceed

as follows to cut the recess for panel butt

connectors on the underside of the worktop.

The same cutter and guide bush are retained

and used with the integral bolt recess slots in

the jig to produce the recesses for the panel

butt connectors. The bolt recess position can

be gauged approximately 150mm from the

edge of the postform edge, or where access

is possible with kitchen units. Mark with

pencil both positions on the underside of the

worktop.

Insert the location pins into the bolt recess

holes as shown.

n The template may need to be inverted

when cutting some bolt recesses.

n Securely clamp jig to worktop.

n The bolt recesses should be

approximately 22mm deep although

this will depend upon the thickness

of worktop.

n Once one bolt recess is cut move jig

over to the remaining pencil lines and

repeat.

n Repeat the procedure for the male joint.

Routing the Bolt Recess in the

Female Part of the Joint

KWJ650

150mm

Location pins in bolt

recess hole

Pencil mark

Direction of

router travel

Worktop Depth

Thickness Recess

30 22mm

40 28mm

Routing the Bolt Recess in the

Male Part of the Joint

150mm

Location pins in

bolt recess hole

Pencil mark

Direction of

router travel

Quick action

clamp here

Underside of

worktop

Postform edge

Underside of worktop

Best results are achieved when the

centre line of the bolt corresponds

to the centre line of the worktop.

Clamp jig securely to worktop.

KWJ650

Quick action

clamp here

Quick action

clamp here

-12-

Strengthening the Joint

If the joint between the worktops is not

supported underneath, after some time the joint

may ‘sag’ and become misaligned; to reduce

this the joint should be reinforced with a loose

tongue or biscuit dowels. The biscuit jointing

cutter set Trend Ref. 342, or C 152 can be used

with a portable router. The size of biscuit used

should be No. 20.

Ref. BSC/20/100 (100 biscuits)

Ref. BSC/20/1000 (1000 biscuits)

A 650mm worktop should have at least 5

biscuits.

Sealing the Joint

The cut edges of the joint should be coated with

a water-resistant adhesive, or sealant before

assembly, to prevent moisture seeping into the

core of the worktops, which would swell, and

disfigure the worktop.

Use a fine grit abrasive paper to clean up the

torn wood chips of both mating surfaces. Lightly

run the abrasive paper along the edges to de-nib

the cut chipboard edge. This will ensure a tidy

joint is achieved.

Cutter Ref. 342 shown

No.20

PVA

SEALANT

Waterproof

Biscuit

Underside View

KWJ650

-13-

Curved Peninsular

Insert the three location pins in the holes as

shown.

Locate the template on the worktop as

illustrated ensuring that location pins are

touching the worktop edge. Clamp into

position with quick action clamps.

When cutting the curved peninsular, hold the

router guide bush against the edge of the

template. Cut from left to right.

It is recommended that depth stops are used

and at least three or four cuts taken.

Postform edge

Location pins

Direction of

router travel

Cut with

laminate

down

Cut with

laminate

Postform edge

Peninsular

Peninsular End Cuts

Routing the Curved Peninsular

In order to prevent break out

of the laminate, rotation of the

cutter and feed direction of the

router must always be into the

postform edge of worktop.

KWJ650

Quick action

clamp here

Routing 3/4” BSP Hole

Please check hole size is suitable for

mixer tap.

nMark position of hole for tap in worktop.

n Place jig in position so that hole in jig is over

hole position.

n Secure the jig with clamps.

n Set the depth of cut for 8-10mm and plunge

cut. Repeat at different depths until hole is

routed.

After use, store jig carefully.

-14-

COMBI 66

-15-

MAINTENANCE

Please use only Trend spare parts and

accessories

The jig has been designed to operate over

a long period of time with a minimum of

maintenance. Continual satisfactory operation

depends upon proper tool care and regular

cleaning.

Cleaning

n Regularly clean the jig with a soft cloth.

Lubrication

n Your jig requires no additional lubrication

Storage

n After use store jig in its packaging. It can be

hung on wall hook

n An accessory case is avaliable. Ref CASE/65

KWJ650

Routing 35mm Circular Hinge

Recess

n Mark the position of the hinge on the door.

The centre of the holes should be roughly

100mm from the top of the door to give the

required support, ensure this measurement is

as accurate as possible.

n Position two pins in the holes marked in the

diagram right.

n Position the jig as shown in the diagram with

the two pins pushed up against the edge of

the door, for a 5mm cut. Spacers can be used

between the edge of the worktop & pins to

adjust the hinge position.

n Secure the jig with clamps. Checking the final

position of the jig is correct before starting the

cut.

n Set the depth for 10mm.

n Commence cutting of the recess making sure

to clean out the material in the centre of the

hole as well as round the edge.

n Repeat operation increasing the cut by 1mm,

therefore setting the total depth for 11mm.

(This should be enough clearance for most

hinges. Adjust this measurement if you

require holes for thicker hinge heads).

ENVIRONMENTAL PROTECTION

Recycle raw materials instead of disposing as

waste.

Packaging should be sorted for environmental-

friendly recycling.

The product and its accessories at the end of their

life should be sorted for environmental friendly

recycling.

GUARANTEE

The jig carries a manufacturers guarantee in

accordance with the conditions on the enclosed

guarantee card.

100mm

5mm

-15-

Quick action

clamp here

KWJ650 - SPARE PARTS DIAGRAM

Please use only Trend original spare parts.

KWJ650 - SPARE PARTS LIST v1.0 02/2019

Item Qty Description Ref.

1 1 KWJ650 Jig KWJ650

2 4 ABS Plastic Pins KWJ/PIN/4

3 1 Manual MANU/KWJ650

KWJ650

KWJ

650

KWJ

v1.0 02/2019

-16-

-IB-

Fault Cause Remedy

n Joint does not fit correctly Cutter or guide bush is the Check concentricity of cutter

at the radius. incorrect diameter or location with guide bush. Cutter 12.7mm

pins are not against diameter with 30mm diameter

worktop edge. guide bush. Ensure location

pins touch worktop.

n The back edge of the joint Either the worktop width pin or Check position of end stop pin

does not line up. jig was in the incorrect and re-cut joints.

position, or the worktop has

not pushed up against the

length stop when the joint

was cut.

n When clamped together the The guide bush has drifted away Check with a straight edge

joint has irregular gaps. from the edge of the template which part of the joint is uneven

whilst cutting either part of the and re-cut (this can only be

joint, or wood chips in particle done on the male cut) ensuring

board have torn slightly. that the guide bush is kept

against the template by

machining from left to right. Use

abrasive paper to remove torn

wood chips.

n Chipped laminate Can be caused by a blunt cutter Always use sharp cutters and

or removing too much material when cutting through the

at one pass or exiting out of laminate cut 3–4mm of material.

postform edge. Maintain correct feed direction,

to ensure cutter enters

postform edge.

n Jig slipping on material Clamps not secure or too deep Check clamps for wear. Clamp

a cut being made or cutter is securely, take shallow passes,

blunt. use a sharp cutter.

n Cut joints not square Router has tilted or operator Ensure jig is supported and do

has leaned heavily on router not push hard on router taking

causing jig flex. shallow passes. Ensure weight

of router is on supported part

of jig and that the router is

upright.

n Assembled joint not flush Worktop different thickness or Ensure worktop is same

or bowed worktop not flat (cupped). thickness and flat.

TROUBLE SHOOTING

KWJ650

MANU/KWJ650 v2.0

Our policy of continuous improvement means that specifications may change without notice. Trend Machinery and Cutting Tools

cannot be held liable for any material rendered unusable or any form of consequential loss. E&OE

RECYCLABLE

Trend Machinery & Cutting Tools Ltd.

Odhams Trading Estate St Albans Road

Watford WD24 7TR England

Tel: 0044(0)1923 249911

[email protected]

www.trend-uk.com

5 027654 063002 >

Trend KWJ650 Instructions Manual

Brand: Trend

Model: KWJ650

Category: Grass trimmers

Type: Instructions Manual

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Trend KWJ650 Instructions Manual

Trend KWJ650 Instructions Manual

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