Nautilus F3DROW Assembly Manual

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Model: F3DROW
P/N: 001-4086 Rev A (03/20/07)
Assembly Manual
Commercial Free Weights
Row Tower
Be Strong.
2
PREFACE/TABLE OF CONTENTS
Thank you for purchasing the Nautilus
®
Commercial Free Weights Row Tower. For more than 30 years Nautilus
®
has been producing the world’s finest fitness equipment used in health clubs and homes around the globe. We
hope this product exceeds your expectations and is a valuable tool for your facility.
Please carefully read through this manual to familiarize yourself with the operation of your new Nautilus
®
Row
Tower. Doing so will help to insure that your users get the most out of your tower, enjoying safe and effective
workouts ahead.
Nautilus, Inc.
World Headquarters
16400 SE Nautilus Drive
Vancouver, Washington, USA 98683
1-800-NAUTILUS
www.nautilus.com
TABLE OF CONTENTS
Safety Precautions/
Product Specifications ..............................3
Before You Assemble .................................4
Hardware and Tools ...................................5
Box Contents ...............................................6
Assembly Guide ..........................................16
Final Check ...................................................30
Assembly Complete ....................................31
Companion Exercise Equipment...............32
Limited Warranty .........................................33
Important Contact Numbers .....................34
3
Nautilus® Commercial Free Weights Row Tower Assembly Manual
SAFETY PRECAUTIONS/PRODUCT SPECIFICATIONS
IMPORTANT SAFETY INSTRUCTIONS
The following definition applies to the word WARNING” when used in this manual:
Used to call attention to POTENTIAL hazards that could result in personal
injury or loss of life.
READ ALL INSTRUCTIONS BEFORE USING THE MACHINE.
SAFETY PRECAUTION
Do not lay the machine flat when the weight stack is attached. Permanent damage to the machine will result.
PRODUCT SPECIFICATIONS
User Weight Capacity: 350 lbs / 158.7 kg
Dimensions (assembled): 46.5”w x 75”l x 92”h / 118.1 cm x 190.5 cm x 233.6 cm
Shipping Weight: 391 lbs / 177.3 kg
Net Weight: 351 lbs / 159.2 kg
Power Requirements: Self Generating
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For your safety, perform
all assembly steps in the
sequence given. Improper
assembly can lead to injury.
Some components can
be heavy or awkward
to handle. Get help if
necessary.
4
BEFORE YOU ASSEMBLE
Note: Throughout this manual, all references to the left or right
side and to the front or back are made as if you were standing on
a level surface and facing the Row Tower.
Basic Assembly Principals
Here are few basic assembly tips that can make assembly of your
Nautilus® Commercial
Free Weights Row Tower
quick and easy.
1. You can make the assembly process go faster by gathering the
pieces you need for each step prior to starting the step.
2. As a general rule, and for all fasteners on your
Nautilus®
Commercial
Free Weights Row Tower
, turning toward the right
will tighten, turning towards the left will loosen. An easy way to
remember this is by remembering the expression, “Lefty loosey,
righty tighty.”
3. Not all of the tools needed to assemble your Nautilus®
Commercial Free Weights Row Tower are provided.
Refer to
the Tool List. You may find the use of a utility knife or scissors
beneficial during the unpacking and assembly process.
4. It is recommended that you use two people to assemble your
Nautilus® Commercial Free Weights Row Tower.
Positioning Your Nautilus® Commercial Free Weights Row
Tower
Take great care when moving your Commercial Free Weights
Row Tower into place prior to assembly.
The Row Tower is heavy and requires at least two people to
safely move from one location to another. Remove weights before
attempting to move the unit.
5
Nautilus® Commercial Free Weights Row Tower Assembly Manual
REF # DESCRIPTION QTY
1 CLIP, CARABINEER 2
2 PLASTIC PLUG 2
3 SCW-BHCS 0500x1.25 G5-BLKZ 3
4 SCW-BHCS 0500x2 G5-BLKZ 2
5 SCW, BHSC 0500x3 G5-BLKZ 6
6 SCW, BHSC 0500x3.25 G5-BLKZ 4
7 SCW, BHSC 0500x6.5 G5-BLKZ 2
8 SCW, BHSC 0500x6.75 G5-BLKZ 6
9 WSH-FLAT 0500 REGULAR BLKZ 44
10 NUT-NL 0500 G-5 BLKZ 21
11 SCW-BHSC 0375x3, G5-BLKZ 2
12 WSH-FLAT 0375 REGULAR BLKZ 2
13 SCW-SHCS 0250x1.75 G5-BLKZ 1
14 SCREW, BHCS 1/4x.75 TH CUTTING 1
15 WRENCH, ALLEN 5/32 1
16 WRENCH, ALLEN 3/16 1
17 WRENCH, ALLEN 7/32 BLK 1
18 WRENCH, ALLEN 5/16 BLK 1
HARDWARE CARD
HARDWARE NOT TO SCALE
TOOLS
NOT
PROVIDED
3/4” Wrench or Adjustable Wrench
9/16” Wrench or Adjustable Wrench
7/16” Wrench or Adjustable Wrench
5/16” Wrench or Adjustable Wrench
9
1
12
3
7
2
14
6
4
17
18
511
13
10
16
8
15
HARDWARE AND TOOLS
6
BOX #1
REF # DESCRIPTION QTY
1 ROD, STACK GUIDE 2
2 WELDMENT, LEFT UPRIGHT 1
3 WELDMENT, RIGHT UPRIGHT 1
4 WELDMENT, REAR UPRIGHT 1
5 BOX 1, TOP, F3DLATP 1
6 BOX 1, BOTTOM, F3DMIDR 1
7 TUBE, GUIDE ROD STOP 2
8 BUMPER, UPPER GUIDE ROD 4
9 GUIDE ROD BUSHING 2
10 WASHER-FLAT 0750 NARROW BLKZ 2
5
1
4
3
2
6
8
9
10
7
BOX CONTENTS
7
Nautilus® Commercial Free Weights Row Tower Assembly Manual
BOX #2
REF # DESCRIPTION QTY
1 ASSEMBLY, TOP WEIGHT 1
2 WELDMENT, UPPER TRIANGLE, ROW 1
3 ASSEMBLY, LOOSE PARTS, F3DROW 1
4 ASSEMBLY, HARDWARE 1, F3DROW 1
5 BOX 1, BOTTOM, F3AT 1
6 BOX 2, TOP, F3DROW 1
7 STEM PIN, CFW STACK 1
8 ASSEMBLY, STACK PULLEY 1
9 ASSEMBLY, LOWER TRIANGLE 1
10 DROW ASSEMBLY MANUAL 1
6
5
3
8
4
2
9
17
10
BOX CONTENTS
8
BOX #3
REF # DESCRIPTION QTY
1 ASSEMBLY, ROW SEAT 1
2 ASSEMBLY, LOW ROW ATTACHMENT 1
3 BOX 3, TOP, F3DROW 1
4 BOX 3, BOTTOM, F3DROW 1
5 COVER PLATE 1
3
4
5
2
1
BOX CONTENTS
9
Nautilus® Commercial Free Weights Row Tower Assembly Manual
BOX #4
REF # DESCRIPTION QTY
1 BOX 4, TOP, F3DLATP 1
2 BOX 4, BOTTOM, F3DLATP 1
3 ASSEMBLY, MILITARY SEAT 1
1
3
2
BOX CONTENTS
10
WEIGHTS, 10 LB.
3
2
WRAP PLATES IN
ONE PLASTIC BAG
PRESS BUSHINGS INTO
WEIGHT PLATES PRIOR TO SHIPPING
REF # DESCRIPTION QTY
1 BOX, 10LB PLATES 1
2 WEIGHT PLATE, 10LB, BOTTOM 5
3 STANDARD GUIDE ROD/WEIGHT BUSHING 10
BOX CONTENTS
11
Nautilus® Commercial Free Weights Row Tower Assembly Manual
WEIGHTS, 10 LB.
2
1
1
3
4
PRESS BUSHINGS INTO
WEIGHT PLATES PRIOR TO SHIPPING
WRAP PLATES IN
ONE PLASTIC BAG
REF # DESCRIPTION QTY
1 WEIGHT PLATE, 10LB, BOTTOM 2
2 STANDARD GUIDE ROD/WEIGHT BUSHING 6
3 WEIGHT PLATE, 10LB, SECOND 1
4 BOX, 10LB PLATES 1
BOX CONTENTS
12
WEIGHTS, 15 LB.
REF # DESCRIPTION QTY
1 BOX, 15LB PLATES 1
2 WEIGHT PLATE, 15LB, BOTTOM 5
3 STANDARD GUIDE ROD/WEIGHT BUSHING 10
BOX CONTENTS
13
Nautilus® Commercial Free Weights Row Tower Assembly Manual
WEIGHTS, 15 LB.
4
2
3
PRESS BUSHINGS INTO
WEIGHT PLATES PRIOR TO SHIPPING
WRAP PLATES IN
ONE PLASTIC BAG
1
4
REF # DESCRIPTION QTY
1 STANDARD GUIDE ROD/WEIGHT BUSHING 6
2 WEIGHT PLATE, 15LB, SECOND 1
3 BOX, 15LB PLATES 1
4 WEIGHT PLATE, 10LB, BOTTOM 2
BOX CONTENTS
14
ALL 10 LB. WEIGHTS AND DECALS
1
2
4
3
-PLACE DECALS AND INSTRUCTIONS ON TOP
OF SMALLER PACKAGES BEFORE CLOSING
REF # DESCRIPTION QTY
1 DECALS, 10LB WEIGHT STACK 1
2 ASSEMBLY, 10LB PLATES, BOX 2 1
3 ASSEMBLY, 10LB PLATES, BOX 1 4
4 BOX, 10LB PLATES, OVERALL 1
BOX CONTENTS
15
Nautilus® Commercial Free Weights Row Tower Assembly Manual
ALL 15 LB. WEIGHTS AND DECALS
4
1
3
2
-PLACE DECALS AND INSTRUCTIONS ON TOP
OF SMALLER PACKAGES BEFORE CLOSING
REF # DESCRIPTION QTY
1 ASSEMBLY, 10LB PLATES, BOX 2 1
2 ASSEMBLY, 10LB PLATES, BOX 1 4
3 BOX, 10LB PLATES, OVERALL 1
4 DECALS, 15LB WEIGHT STACK 1
BOX CONTENTS
16
The following instructions provide direction in assembling the Tower, Pulleys, Weights, Seat, and Cabling for the Nautilus®
Commercial Free Weights Row Tower. All instructions in the manual are given with the orientation of standing on a level surface and
facing the Row Tower.
Step 1: Assemble Triangle and Rear Upright
Weldments
Locate the following for this step:
Parts:
• Ref 4, Rear Upright Weldment Qty. 1
• Ref 2, Upper Triangle Weldment Qty. 1
• Ref 9, Lower Triangle Weldment Qty. 1
Hardware:
• Ref 6, 1/2” x 3 1/4” Button Head Bolt Qty. 4
• Ref 10, 1/2” Nuts Qty. 4
• Ref 9, 1/2” Washers Qty. 8
Tools:
• Ref 18, 5/16” Allen Wrench
• 3/4” Wrench
Refer to Figure 1:
1-1 With the Rear Upright on is back on a clear floor
area, insert four 3 1/4” bolts.
1-2 Place the Upper and Lower Triangle Weldments
in the proper locations and loosely tighten the
hardware.
Figure 1:
ASSEMBLY GUIDE
17
Nautilus® Commercial Free Weights Row Tower Assembly Manual
Step 2: Assemble Left and Right Upright Weldments
Locate the following for this step:
Parts:
• Ref 2, Left Upright Weldment Qty. 1
• Ref 3, Right Upright Weldment Qty. 1
Hardware:
• Ref 7, 1/2”x 6 1/2” Button Head Bolt Qty. 2
• Ref 8, 1/2”x 6 3/4” Button Head Bolt Qty. 6
• Ref 10, 1/2” Nuts Qty. 6
• Ref 9, 1/2” Washers Qty. 14
Tools:
• Ref 18, 5/16” Allen Wrench
• 3/4” Wrench
Refer to Figure 2:
2-1 With the Assembly still on its back, place the Left
and Right Uprights in place and loosely secure
with 6 1/2” bolts.
2-2 Lift the Tower to the upright position and
tighten all hardware.
2-3 Be sure the feet are all sitting level.
Figure 2:
ASSEMBLY GUIDE
18
Figure 3:
Figure 4:
Step 3: Assemble Stack Pulley and Top Weight Plate
Locate the following for this step:
Parts:
• Ref 8, Stack Pulley Assembly Qty. 1
• Ref 1, Top Weight Plate Assembly Qty. 1
Hardware:
• None
Tools:
• Ref 16, 3/16” Allen Wrench
Refer to Figures 3 and 4:
3-1 Prepare the Top Weight Assembly by loosely
attaching the Stack Pulley Assembly.
3-2 Attach the Stem Pin.
3-3 Set aside the Assembly.
Note: When attaching the Weight Stack Pulley, make
sure that there is 25.4 mm (1in.) of thread engagement
(Figure 4). In order to ensure proper thread engagement,
set the bottom nut at the 25.4 mm (1in.) minimum
distance, then thread the Pulley Assembly into the Top
Weight (refer to Step 12 for the procedure to thread the
Pulley Assembly). To check that you have the proper
engagement after the Pulley is installed, measure the
distance between the two nuts when the top nut is fully
tightened. The distance between nuts can not exceed
22.4 (.88 in.) mm.
ASSEMBLY GUIDE
GAP MUST BE FROM 0.0MM TO 22.4MM
DURING NORMAL OPERATION TO ALLOW
MINIMUM THREAD ENGAGEMENT.
TOP NUT MUST BE FULLY
TIGHTENED BEFORE
MEASURING GAP
25.4 MINIMUM
THREAD ENGAGEMENT
22.4
25.4
19
Nautilus® Commercial Free Weights Row Tower Assembly Manual
Step 4: Install Guide Rods and Bumpers
Locate the following for this step:
Parts:
• Ref 2, Guide Rod Qty. 2
• Ref 2, Bumper Guide Rod Qty. 2
Hardware:
• None
Tools:
• None
Refer to Figure 5:
4-1 Place the Guide Rods and Bumpers in the Bottom
Triangle Weldment, allowing the Rods to lean
forward.
Figure 5:
ASSEMBLY GUIDE
20
Step 5: Install Weight Plates
Locate the following for this step:
Parts:
• 10 lb Weight Plates, CFW Qty. 23
-OR-
• 15 lb Weight Plates, CFW Qty. 23
• Top Weight Assembly from Step 3
Hardware:
• None
Tools:
• None
Refer to Figures 6 and 7:
5-1 Locate and set aside the 10 lb or 15 lb Weight Plate
with the extra hole in the front to retain the Weight
pin. This is the “Second Plate” and is the last plate
you place before adding the Top Weight Assembly
(Figure 6).
Note: Make sure that the extra hole in the “Second
Plate” is facing to the left (as you face the machine).
5-2 Carefully slide all the Weight plates onto the Guide
Rods, finishing with the ”Second Plate” and the Top
Weight Assembly (Figure 7).
Figure 6:
ASSEMBLY GUIDE
Figure 7:
/