2
PREFACE/TABLE OF CONTENTS
Thank you for purchasing the Nautilus
®
Commercial Free Weights Adjustable Tower. For more than 30
years Nautilus
®
has been producing the world’s finest fitness equipment used in health clubs and homes
around the globe. We hope this product exceeds your expectations and is a valuable tool for your facility.
Please carefully read through this manual to familiarize yourself with the operation of your new Nautilus
®
Adjustable Tower. Doing so will help to insure that your users get the most out of your tower, enjoying
safe and effective workouts ahead.
Nautilus, Inc.
World Headquarters
16400 SE Nautilus Drive
Vancouver, Washington, USA 98683
1-800-NAUTILUS
www.nautilus.com
TABLE OF CONTENTS
Safety Precautions/
Product Specifications ..............................3
Before You Assemble .................................4
Hardware and Tools ...................................5
Box Contents ...............................................6
Assembly Guide ..........................................11
Final Check ...................................................25
Assembly Complete ....................................26
Companion Exercise Equipment...............27
Limited Warranty .........................................28
Important Contact Numbers .....................29
3
Nautilus® Commercial Free Weights Adjustable Tower Assembly Manual
SAFETY PRECAUTIONS/PRODUCT SPECIFICATIONS
IMPORTANT SAFETY INSTRUCTIONS
The following definition applies to the word “WARNING” when used in this manual:
Used to call attention to POTENTIAL hazards that could result in personal
injury or loss of life.
READ ALL INSTRUCTIONS BEFORE USING THE MACHINE.
SAFETY PRECAUTION
Do not lay the machine flat when the weight stack is attached. Permanent damage to the machine will result.
PRODUCT SPECIFICATIONS
User Weight Capacity: 350 lbs / 158.7 kg
Dimensions (assembled): 46.5”w x 24”l x 92”h / 118.1 cm x 60.9 cm x 233.6 cm
Shipping Weight: 302.6 lbs / 137.3 kg
Net Weight: 286.6 lbs / 130 kg
Power Requirements: Self Generating
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For your safety, perform
all assembly steps in the
sequence given. Improper
assembly can lead to injury.
Some components can
be heavy or awkward
to handle. Get help if
necessary.
4
BEFORE YOU ASSEMBLE
Note: Throughout this manual, all references to the left or right
side and to the front or back are made as if you were standing on
a level surface and facing the Adjustable Tower.
Basic Assembly Principals
Here are few basic assembly tips that can make assembly of your
Nautilus® Commercial
Free Weights Adjustable Tower
quick and
easy.
1. You can make the assembly process go faster by gathering the
pieces you need for each step prior to starting the step.
2. As a general rule, and for all fasteners on your
Nautilus®
Commercial
Free Weights Adjustable Tower
, turning toward
the right will tighten, turning towards the left will loosen. An
easy way to remember this is by remembering the expression,
“Lefty loosey, righty tighty.”
3. Not all of the tools needed to assemble your Nautilus®
Commercial Free Weights Adjustable Tower
,
are provided.
Refer to the Tool List. You may find the use of a utility knife or
scissors beneficial during the unpacking and assembly process.
4. It is recommended that you use two people to assemble your
Nautilus® Commercial Free Weights Adjustable Tower
.
Positioning Your Nautilus® Commercial Free Weights
Adjustable Tower
Take great care when moving your Commercial Free Weights
Adjustable Tower into place prior to assembly.
The
Adjustable Tower
is heavy and requires at least two people to
safely move from one location to another. Remove weights before
attempting to move the unit.
5
Nautilus® Commercial Free Weights Adjustable Tower Assembly Manual
REF # DESCRIPTION QTY
1 CLIP, CARABINEER 2
2 PLASTIC PLUG 2
3 SCW-BHCS 0500x2 G5-BLKZ 3
4 SCW-BHCS 0500x2.75 G5-BLKZ 3
5 SCW, BHSC 0500x3 G5-BLKZ 4
6 SCW, BHSC 0500x3.25 G5-BLKZ 5
7 SCW, BHSC 0500x6.5 G5-BLKZ 2
8 SCW, BHSC 0500x6.75 G5-BLKZ 6
9 WSH-FLAT 0500 REGULAR BLKZ 40
10 NUT-NL 0500 G-5 BLKZ 21
11 SCREW, BHSC 1/4x.75, TH CUTTING 1
12 SCW-SHCS 0250x1.75 G5-BLKZ 1
13 WRENCH, ALLEN 5/32 1
14 WRENCH, ALLEN 3/16 1
15 WRENCH, ALLEN 7/32 BLK 1
16 WRENCH, ALLEN 5/16 BLK 1
HARDWARE CARD
HARDWARE NOT TO SCALE
TOOLS
NOT
PROVIDED
3/4” Wrench or Adjustable Wrench
9/16” Wrench or Adjustable Wrench
7/16” Wrench or Adjustable Wrench
5/16” Wrench or Adjustable Wrench
6
2
1
8
4
3 11
16
15
12
10
57
14
9
13
HARDWARE AND TOOLS
6
REF # DESCRIPTION QTY
1 BOX 1, TOP, F3AT 1
2 BOX 1, BOTTOM, F3AT 1
3 ASSY, TOP WEIGHT 1
4 ASSY, LOWER PULLEYS 1
5 WELDMENT, UPPER TRIANGLE 1
6 ASSY, LOWER TRIANGLE 1
7 ASSY, CABLE AND PULLEYS 1
8 ASSY, HARDWARE, F3AT 1
9 ASSY, DUAL ADJUST. PULLEY SYSTEM 1
10 ASSY, STACK PULLEY 1
11 STEM PIN, CFW STACK 1
12 ASSEMBLY MANUAL 1
BOX #1
6
5
4
8
3
7
2
1
9
10
11
12
BOX CONTENTS
7
Nautilus® Commercial Free Weights Adjustable Tower Assembly Manual
REF # DESCRIPTION QTY
1 BOX 2, TOP, F3AT 1
2 BOX 2, BOTTOM, F3AT 1
3 ROD, STACK GUIDE 2
4 TUBE, ADJUSTMENT 1
5 WELDMENT, LEFT UPRIGHT 1
6 WELDMENT, RIGHT UPRIGHT 1
7 WELDMENT, REAR UPRIGHT 1
8 WASHER-FLAT 0750 NARROW BLKZ 2
9 TUBE, GUIDE ROD STOP 2
10 GUIDE ROD BUSHING 2
11 BUMPER, UPPER GUIDE ROD 4
BOX #2
BOX CONTENTS
1
6
7
5
4
2
10
11
9
8
3
9
Nautilus® Commercial Free Weights Adjustable Tower Assembly Manual
WEIGHTS, 10 LB.
REF # DESCRIPTION QTY
1 WEIGHT PLATE, 10LB, BOTTOM 2
2 STANDARD GUIDE ROD/WEIGHT BUSHING 6
3 WEIGHT PLATE, 10LB, SECOND 1
4 BOX, 10LB PLATES 1
BOX CONTENTS
2
1
1
3
4
PRESS BUSHINGS INTO
WEIGHT PLATES PRIOR TO SHIPPING
WRAP PLATES IN
ONE PLASTIC BAG
11
Nautilus® Commercial Free Weights Adjustable Tower Assembly Manual
Step 1: Assemble Triangle and Rear Upright
Weldments
Locate the following for this step:
Parts:
• Ref 7, Rear Upright Weldment Qty. 1
• Ref 5, Upper Triangle Weldment Qty. 1
• Ref 6, Lower Triangle Weldment Qty. 1
Hardware:
• Ref 6, 1/2”x 3 1/4” Button Head Bolt Qty. 3
• Ref 10, 1/2” Nuts Qty. 3
• Ref 9, 1/2” Washers Qty. 6
Tools:
• Ref 16, 5/16” Allen Wrench
• 3/4” Wrench
Refer to Figure 1:
1-1 With the Rear Upright on is back on a clear floor
area, insert three 3 1/4” bolts.
1-2 Place the Upper and Lower Triangle Weldments
in the proper locations and loosely tighten the
hardware.
The following instructions provide direction in assembling the Tower, Pulleys, Weights, and Cabling for the Nautilus
®
Commercial
Free Weights Adjustable Tower. All instructions in the manual are given with the orientation of standing on a level surface and
facing the Adjustable Tower.
Figure 1:
ASSEMBLY GUIDE
12
Step 2: Assemble Left and Right Upright Weldments
Locate the following for this step:
Parts:
• Ref 5, Left Upright Weldment Qty. 1
• Ref 6, Right Upright Weldment Qty. 1
Hardware:
• Ref 7, 1/2”x 6 1/2” Button Head Bolt Qty. 2
• Ref 8, 1/2”x 6 3/4” Button Head Bolt Qty. 6
• Ref 10, 1/2” Nuts Qty. 6
• Ref 9, 1/2” Washers Qty. 14
Tools:
• Ref 16, 5/16” Allen Wrench
• 3/4” Wrench
Refer to Figure 2:
2-1 With the Assembly still on its back, place the Left
and Right Uprights in place and loosely secure
with 6 ½” bolts.
2-2 Lift the Tower to the upright position and
tighten all hardware.
2-3 Be sure the Tower is in its desired location at
this point and that the feet are all sitting level.
Figure 2:
ASSEMBLY GUIDE
13
Nautilus® Commercial Free Weights Adjustable Tower Assembly Manual
Step 3: Assemble Stack Pulley and Top Weight Plate
Locate the following for this step:
Parts:
• Ref 10, Stack Pulley Assembly Qty. 1
• Ref 3, Top Weight Plate Assembly Qty. 1
• Ref 11, Stem Pin Qty. 1
Hardware:
• Ref 12, 1/4” x 1 3/4” Socket Head Cap Screw Qty. 1
Tools:
• Ref 14, 3/16” Allen Wrench
Refer to Figures 3 and 4:
3-1 Prepare the Top Weight Assembly by loosely
attaching the Stack Pulley Assembly.
3-2 Attach the Stem Pin.
3-2 Set aside the Assembly.
Note: When attaching the Weight Stack Pulley, make
sure that there is 25.4 mm (1in.) of thread engagement
(Figure 4). In order to ensure proper thread engagement,
set the bottom nut at the 25.4 mm (1in.) minimum
distance, then thread the Pulley Assembly into the Top
Weight (refer to Step 12 for the procedure to thread the
Pulley Assembly). To check that you have the proper
engagement after the Pulley is installed, measure the
distance between the two nuts when the top nut is fully
tightened. The distance between nuts can not exceed
22.4 (.88 in.) mm.
Figure 3:
Figure 4:
ASSEMBLY GUIDE
GAP MUST BE FROM 0.0MM TO 22.4MM
DURING NORMAL OPERATION TO ALLOW
MINIMUM THREAD ENGAGEMENT.
TOP NUT MUST BE FULLY
TIGHTENED BEFORE
MEASURING GAP
25.4 MINIMUM
THREAD ENGAGEMENT
22.4
25.4
IF GAP EXCEEDS 22.4 MM, REPLACE THE CABLE.
14
Step 4: Install Guide Rods and Bumpers
Locate the following for this step:
Parts:
• Ref 3, Guide Rod Qty. 2
• Ref 11, Bumper Guide Rod Qty. 2
Hardware:
• None
Tools:
• None
Refer to Figure 5:
4-1 Place the Guide Rods and Bumpers in the Bottom
Triangle Weldment, allowing the Rods to lean
forward.
Figure 5:
ASSEMBLY GUIDE
15
Nautilus® Commercial Free Weights Adjustable Tower Assembly Manual
Step 5: Install Weight Plates
Locate the following for this step:
Parts:
• 10 lb Weight Plate, CFW Qty. 23
• Top Weight Assembly from Step 3
Hardware:
• None
Tools:
• None
Refer to Figures 6 and 7:
5-1 Locate and set aside the 10 lb Weight with the extra
hole in the front to retain the Weight pin. This is
the “Second Plate” and is the last plate you place
before adding the Top Weight Assembly (Figure 6).
Note: Make sure that the extra hole in the “Second
Plate” is facing to the left (as you face the machine).
5-2 Carefully slide all the Weight plates onto the Guide
Rods, finishing with the ”Second Plate” and the Top
Weight Assembly (Figure 7).
Figure 6:
ASSEMBLY GUIDE
Figure 7:
16
Step 6: Install Guide Rods
Locate the following for this step:
Parts:
• Ref 4, Bumper, Guide Rod Qty. 2
• Ref 9, Tube, Guide Rod Qty. 2
• Ref 10, Guide Rod Bushing Qty. 2
Hardware:
• Ref 9, 1/2” Washers Qty. 2
Tools:
• None
Refer to Figure 8:
6-1 Place the components onto the Guide Rod ends in
the order shown.
Note: Do not lift the Guide Rods into place at this time.
Figure 8:
ASSEMBLY GUIDE
17
Nautilus® Commercial Free Weights Adjustable Tower Assembly Manual
Step 7: Install Seat Guide Rods into Upper Triangle
Weldment
Locate the following for this step:
Parts:
• None
Hardware:
• Ref 4, 1/2” x 2 3/4” Button Head Bolt Qty. 2
• Ref 11, 1/4” x 3/4” Thread Cutting Screw Qty. 1
• Ref 10, 1/2” Nuts Qty. 2
• Ref 9, 1/2” Washers Qty. 4
Tools:
• Ref 16, 5/16” Allen Wrench
• Ref 13, 5/32” Allen Wrench
• 3/4” Wrench
Refer to Figure 9:
7-1 Tip the Guide Rods to a vertical position. Lift the
Guide Rods one at a time so that the Guide Rod
Bushing is seated completely into the Upper
Triangle Weldment.
7-2 Place the 1/2” x 2 3/4” retaining bolt into the hole
just below the Guide Rod and secure with a 1/2”
nut.
7-3 Repeat 7-1 and 7-2 for both sides.
7-4 Attach the Pin Rope to the Second Plate using the
1/4” x 3/4” Thread Cutting Screw.
7-5 Firmly tighten the hardware.
Figure 9:
ASSEMBLY GUIDE
18
Step 8: Adhere Weight Stack Decals
Locate the following for this step:
Parts:
• 10 lb Weight Plate Decals Qty. 23
Hardware:
• None
Tools:
• None
Refer to Figure 10:
8-1 Prepare the Weight Plates by degreasing with
denatured alcohol and a primer solution.
8-2 From each Decal strip (12 Decals to a strip
column), remove, separately, one side of the
backing.
8-3 Align the backing to the Plates and press gently
against the backing.
8-4 Firmly rub the decals to secure adhesion to the
Weight Plates.
Figure 10:
ASSEMBLY GUIDE
19
Nautilus® Commercial Free Weights Adjustable Tower Assembly Manual
Step 9: Assemble Adjustable Pulley System
Locate the following for this step:
Parts:
• Ref 4, Tube, Adjustment Qty. 1
• Ref 7, Spacer, Adjustment Tube Qty. 4
• Ref 7, Bracket, Lower Adjustment Tube Qty. 1
• Ref 9, Dual Adjustable Pulley System Qty. 1
Hardware:
• Ref 5, 1/2”x 3” Button Head Bolt Qty. 2
• Ref 4, 1/2”x 2 3/4” Button Head Bolt Qty. 1
• Ref 10, 1/2” Locknuts Qty. 3
• Ref 9, 1/2” Washers Qty. 6
Tools:
• Ref 16, 5/16” Allen Wrench
• 3/4” Wrench
Refer to Figure 11:
9-1 Position the Adjustment Tube so that the numbers
on it face you.
9-2 Place a spacer on the front and back of
the bottom most holes and secure with a 3” bolt.
Firmly tighten the hardware.
9-3 Place the Bracket, Lower Adjustment Tube over
the bottom-most holes on the side of the
Adjustment Tube and secure with a 2 3/4” bolt
(but leave the hardware loose).
9-4 Slide the Dual Adjustment Pulley System
Assembly over the top of the Adjustment Tube
and lock into the #1 location. Note: the Dual
Adjustment Pulley System can be positioned
upside down; upright is when the viewer
window is at the top.
9-5 With the Adjustment Tube numbers facing you,
place a spacer on the front and back of the
top-most holes and secure with a 3” bolt.
Firmly tighten the hardware (except the bottom
bracket bolt).
Figure 11:
ASSEMBLY GUIDE
20
Step 10: Install Adjustable Pulley System
Locate the following for this step:
Parts:
• Assembly from Step 9
Hardware:
• Ref 6, 1/2”x 3 1/4” Button Head Bolt Qty. 1
• Ref 10, 1/2” Locknuts Qty. 1
• Ref 9, 1/2” Washers Qty. 2
Tools:
• Ref 16, 5/16” Allen Wrench
• 3/4” Wrench
Refer to Figure 12:
10-1 Support the Adjustment Assembly with the top-
most side holes between the mounting bracket in
the Top Weldment Triangle.
10-2 Place and loosely tighten the 3 1/4” bolt.
Figure 12:
ASSEMBLY GUIDE
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