Table of Content
Table of Contents
Table of Contents ................................................................................................................... 2
Legal Information ................................................................................................................... 3
Contact Information ............................................................................................................... 4
Declaration of Conformity ..................................................................................................... 4
Copyright Notice .................................................................................................................... 5
Safety Precautions ................................................................................................................. 6
Service and Maintenance ...................................................................................................... 7
ESD Precautions .................................................................................................................... 7
About This Manual ................................................................................................................. 8
1 Introduction
1.1 Specification of PB-2500J-PCIe .............................................................................. 10
1.2 Specification of PB-2500J-CSM .............................................................................. 10
1.3 Dimension ................................................................................................................. 11
1.3.1 PB-2500J-PCIe Superior View .......................................................................... 11
1.3.2 PB-2500J-PCIe Panel View .............................................................................. 11
1.3.3 PB-2500J-CSM5 Superior view ........................................................................ 12
1.3.4 PB-2500J-CSM5 Panel View ............................................................................ 12
1.3.5 PB-2500J-CSM7 Superior View ........................................................................ 13
1.3.6 PB-2500J-CSM7 Panel View ............................................................................ 13
2 Unpacking the System
2.1 PB-2500J-PCIe/ CSM Packing List .......................................................................... 14
2.2 PC-2500J ................................................................................................................... 15
2.2.1 PB-2500J-PCIe 2x5 2.0mm Pitch Wafer Connector.......................................... 16
2.2.2 COM Port .......................................................................................................... 17
2.2.3 LED Indicators .................................................................................................. 18
3 PB-2500J-PCIe/ CSM Installation
3.1 PB-2500J-PCIe Installation in Nuvo-6000 Series ................................................... 20
3.1.1 Removing Nuvo-6000 Chassis Cover ............................................................... 20
3.1.2 Installing PB-2500J-PCIe into Nuvo-6000 Controller ........................................ 21
3.2 PB-2500J-PCIe Installation in Nuvo-5000/ 7000 Series ......................................... 24
3.2.1 Installing PB-2500J-PCIe into Cassette Module of Nuvo-5000/ 7000 Series .... 25
3.3 PB-2500J-CSM Installation ...................................................................................... 27
3.4 Configuring Windows System ................................................................................. 28
3.5 Changing COM Port Connection ............................................................................. 29
4 CAP Energy Management Technology ~ PB2500J Parameter Configurer
4.1 CAP Energy Management Technology ................................................................... 32
4.1.1 Executing PB2500J Parameter Configurer ....................................................... 33
4.2 PB-2500J Parameter Configurer ............................................................................. 34
4.2.1 Auto-start .......................................................................................................... 35
4.2.2 Behavior for DC Loss (<9V) .............................................................................. 36
4.2.3 Shutdown at Low Voltage ................................................................................. 37
4.2.4 Shutdown at High Voltage ................................................................................. 38
4.2.5 SuperCAP Lifetime Extension ........................................................................... 39
4.2.6 Update Parameters ........................................................................................... 40
4.2.7 Get Parameters ................................................................................................. 41
4.2.8 Load Default...................................................................................................... 42
4.2.9 Re-train ............................................................................................................. 43
4.2.10 Reset ................................................................................................................ 44
Legal Information
Legal Information
All Neousys Technology Inc. products shall be subject to the latest Standard
Warranty Policy
Neousys Technology Inc. may modify, update or upgrade the software, firmware or
any accompanying user documentation without any prior notice. Neousys
Technology Inc. will provide access to these new software, firmware or
documentation releases from download sections of our website or through our
service partners.
Before installing any software, applications or components provided by a third party,
customer should ensure that they are compatible and interoperable with Neousys
Technology Inc. product by checking in advance with Neousys Technology Inc..
Customer is solely responsible for ensuring the compatibility and interoperability of
the third party’s products. Customer is further solely responsible for ensuring its
systems, software, and data are adequately backed up as a precaution against
possible failures, alternation, or loss.
For questions in regards to hardware/ software compatibility, customers should
contact Neousys Technology Inc. sales representative or technical support.
To the extent permitted by applicable laws, Neousys Technology Inc. shall NOT be
responsible for any interoperability or compatibility issues that may arise when (1)
products, software, or options not certified and supported; (2) configurations not
certified and supported are used; (3) parts intended for one system is installed in
another system of different make or model.
Contact Information/ Declaration of Conformity
Contact Information
Headquarters
(Taipei, Taiwan)
Neousys Technology Inc.
15F, No.868-3, Zhongzheng Rd., Zhonghe Dist., New Taipei City, 23586, Taiwan
Tel: +886-2-2223-6182 Fax: +886-2-2223-6183 Email, Website
Americas
(Illinois, USA)
Neousys Technology America Inc.
3384 Commercial Avenue, Northbrook, IL 60062, USA
Tel: +1-847-656-3298 Email, Website
China
Neousys Technology (China) Ltd.
Room 612, Building 32, Guiping Road 680, Shanghai
Tel: +86-2161155366 Email, Website
Declaration of Conformity
FCC
This equipment has been tested and found to comply with the limits for a Class
A digital device, pursuant to part 15 of the FCC Rules. These limits are
designed to provide reasonable protection against harmful interference when
the equipment is operated in a commercial environment. This equipment
generates, uses, and can radiate radio frequency energy and, if not installed
and used in accordance with the instruction manual, may cause harmful
interference to radio communications. Operation of this equipment in a
residential area is likely to cause harmful interference in which case the user will
be required to correct the interference at own expense.
CE
The product(s) described in this manual complies with all applicable European
Union (CE) directives if it has a CE marking. For computer systems to remain
CE compliant, only CE-compliant parts may be used. Maintaining CE
compliance also requires proper cable and cabling techniques.
Copyright Notice
Copyright Notice
All rights reserved. This publication may not be reproduced, transmitted,
transcribed, stored in a retrieval system, or translated into any language or
computer language, in any form or by any means, electronic, mechanical,
magnetic, optical, chemical, manual or otherwise, without the prior written
consent of Neousys Technology, Inc.
Disclaimer
This manual is intended to be used as an informative guide only and is subject
to change without prior notice. It does not represent commitment from Neousys
Technology Inc. Neousys Technology Inc. shall not be liable for any direct,
indirect, special, incidental, or consequential damages arising from the use of
the product or documentation, nor for any infringement on third party rights.
Patents and
Trademarks
Neousys, the Neousys logo, Expansion Cassette, MezIOTM are registered
patents and trademarks of Neousys Technology, Inc.
Windows is a registered trademark of Microsoft Corporation.
Intel®, Core™ are registered trademarks of Intel Corporation
NVIDIA®, GeForce® are registered trademarks of NVIDIA Corporation
All other names, brands, products or services are trademarks or registered
trademarks of their respective owners.
Safety Precautions
Safety Precautions
Read these instructions carefully before you install, operate, or transport the
system.
Install the system or DIN rail associated with, at a sturdy location
Install the power socket outlet near the system where it is easily accessible
Secure each system module(s) using its retaining screws
Place power cords and other connection cables away from foot traffic. Do not
place items over power cords and make sure they do not rest against data
cables
Shutdown, disconnect all cables from the system and ground yourself before
touching internal modules
Ensure that the correct power range is being used before powering the device
Should a module fail, arrange for a replacement as soon as possible to minimize
down-time
If the system is not going to be used for a long time, disconnect it from mains
(power socket) to avoid transient over-voltage
Service and Maintenance/ ESD Precautions
Service and Maintenance
ONLY qualified personnel should service the system
Shutdown the system, disconnect the power cord and all other connections
before servicing the system
When replacing/ installing additional components (expansion card, memory
module, etc.), insert them as gently as possible while assuring proper
connector engagement
ESD Precautions
Handle add-on module, motherboard by their retention screws or the module’s
frame/ heat sink. Avoid touching the PCB circuit board or add-on module
connector pins
Use a grounded wrist strap and an anti-static work pad to discharge static
electricity when installing or maintaining the system
Avoid dust, debris, carpets, plastic, vinyl and styrofoam in your work area.
Do not remove any module or component from its anti-static bag before
installation
PB-2500J-PCIe/ CSM
9
1 Introduction
Neousys’ PB-2500J series is an innovative power backup solution for
demanding industrial applications. Utilizing ultracapacitor technology,
it features -25°C to 65°C operating temperature range and extremely
high durability. Compared to traditional battery-based UPS systems,
PB-2500J series can sustain superb reliability in extreme temperature
environments and eliminates the drawback of battery performance
degradation over time.
PB-2500J series is
composed of eight 100F
ultracapacitors to
provide 2500
watt-second stored
energy to sustain your
computer during power
outage and depending
on your system’s power
consumption, it could be
from seconds to minutes.
But what makes
PB-2500J novel is its
patented CAP energy management technology, an on-board
processor that constantly monitors power consumption and evolves
with the system. During a power outage, it maximizes the system
operation time by estimating the perfect time to initiate system
shutdown to prevent data loss.
PB-2500J series is available in two form-factors. PB-2500J-PCIe is a
plug-and-play PCIe card particularly designed for Neousys’ Nuvo-6000
series, and PB- 2500J-CSM is a ready-to-use Cassette module for
Neousys’ Nuvo-5000/ 7000 series.
When it comes to industrial embedded controllers, stability and data
loss prevention during power outages are just as important. Neousys’
PB-2500J series aims to do the latter by redefining reliability and
taking it to another level. With PB-2500J series, unexpected power
loss and unstable power lines are a thing in the past!
PB-2500J-PCIe/ CSM
10
1.1 Specification of PB-2500J-PCIe
Ultracapacitor configuration
8x 100F, 3.0V ultracapacitor
capacity
2500 watt-second
Expected lifespan
>10 years @ 25°C with 2500 w-s capacity
76,000 hours @ 35°C with 2500 w-s capacity
34,000 hours @ 45°C with 2500 w-s capacity
15,000 hours @ 55°C with 2500 w-s capacity
7,200 hours @ 65°C with 2500 w-s capacity
Expected lifespan is 2.2x when configured as 2100 watt-second
energy capacity, or 4.8x when configured as 1750 watt-second
energy capacity.
Cycle life
500,000 charging/discharging cycles*
Communication interface
3-wire RS-232
Dimension
Half-length PCIe card 167mm(W) x 111mm(H)
Operating temperature
-25°C ~ 65°C
Storage temperature
-40°C ~ 70°C
EMC
CE/FCC class A, according to EN 55022 & EN55024
1.2 Specification of PB-2500J-CSM
Ultracapacitor configuration
8x 100F, 3.0V ultracapacitor
capacity
2500 watt-second
Expected lifespan
>10 years @ 25°C with 2500 w-s capacity
76,000 hours @ 35°C with 2500 w-s capacity
34,000 hours @ 45°C with 2500 w-s capacity
15,000 hours @ 55°C with 2500 w-s capacity
7,200 hours @ 65°C with 2500 w-s capacity
Expected lifespan is 2.2x when configured as 2100 watt-second
energy capacity, or 4.8x when configured as 1750 watt-second
energy capacity.
Cycle life
500,000 charging/discharging cycles*
Communication interface
3-wire RS-232
Dimension
225mm(D) x 141mm(W) x 28.7mm(H)
Operating temperature
-25°C ~ 65°C
Storage temperature
-40°C ~ 70°C
EMC
CE/FCC class A, according to EN 55022 & EN55024
PB-2500J-PCIe/ CSM
14
2 Unpacking the System
Upon receiving and unpacking your PB-2500J-PCIe/ CSM, please check
immediately if the package contains all the items listed in the following table. If any
item(s) are missing or damaged, please contact your local dealer or Neousys
Technology.
2.1 PB-2500J-PCIe/ CSM Packing List
Item
Description
Qty
1
PB-2500J-PCIe or PB-2500J-CSM (5 or 7)
1
2
Neousys Drivers & Utilities DVD
1
PB-2500J-PCIe/ CSM
17
2.2.2 COM Port
The 9-pin D-sub COM port provides communication connection with the host
computer to acquire input voltage of the host computer.
PB-2500J-PCIe
PB-2500J-CSM5/ 7
NOTE
The COM port must be configured in RS-232 mode to properly communicate with
PB-2500J-PCIe or PB-2500J-CSM5/ 7 Cassette module.
PB-2500J-PCIe/ CSM
18
2.2.3 LED Indicators
There are four LED indicators on the front panel and their status descriptions are
listed in the following table.
LED
Color
Status
Description
1
Green
Off
Energy of the SuperCAP is below 1736J
Steady-lid
Energy of the SuperCAP reached 2500J
Flashing
Energy of the SuperCAP reach 1736J
2
Green
Off
Energy of the SuperCAP is below 625J
Steady-lid
Energy of the SuperCAP reached 1111J
Flashing
Energy of the SuperCAP reach 625J
3
Orange
When lid, it indicates PB-2500J-PCIe is being charged.
4
Red
When Lid, it indicates a brownout status.
PB-2500J-PCIe/ CSM
19
3 PB-2500J-PCIe/ CSM Installation
Before disassembling the system enclosure and installing components and modules,
please make sure you have done the following:
It is recommended that only qualified service personnel should install and
service this product to avoid injury or damage to the system.
Please observe all ESD procedures at all times to avoid damaging the
equipment.
Before disassembling your system, please make sure the system has powered
off, all cables and antennae (power, video, data, etc.) are disconnected.
Place the system on a flat and sturdy surface (remove from mounts or out of
server cabinets) before proceeding with the installation/ replacement procedure.
Acquire a DB9 COM (female) to COM (female) cable for PB25000J-PCIe/ CSM
installation.
NOTE
The installation process of PB-2500J-PCIe or PB-2500J-CSM5/ 7 Cassette module
does not require a driver installation process. However, you need to download the
software “PB-2500J Parameter Configurer” to access and manage the
ultracapacitor-based power backup solution.
PB-2500J-PCIe/ CSM
20
3.1 PB-2500J-PCIe Installation in Nuvo-6000 Series
Prior to installing PB-2500J-PCIe into your Nuvo-6000 controller, please make sure
at least one PCIe slot is vacant for installation. Please follow the instruction below to
remove the enclosure for installation:
3.1.1 Removing Nuvo-6000 Chassis Cover
1. Loose four M3, F-head screws on the front, back and right side of the chassis.
2. Gently push the L-shape chassis cover toward top, then move it toward right to
remove the cover.
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