Ariens 71509400 Operating instructions

Ariens
Brand
Ariens
Model
71509400
Category
Car kits
Type
Operating instructions
© Copyright 2008 • Ariens Company • P.O. Box 157 • Brillion, WI 54110-0157 03382600 5/08 Page 1 of 4
Instruction Sheet
Kit Number: 71509400
ZOOM XL / ZT XL HEADLIGHT KIT
Package Contents
Check the contents of your kit for the parts listed below
(Figure 1):
WARNING: FAILURE TO FOLLOW
INSTRUCTIONS could result in personal
injury and/or damage to unit.
Read, understand, and follow all safety
practices in Owner/Operator Manual before
beginning.
Item Part No. Qty. Description
1 01603100 2 Light Bracket Weldment*
2 03382451 2 Light Mount Bracket
3 00379201 1 Headlight Harness
4 01588200 2 Light, Consumer Ride-On
5 03382551 1 Bracket, Light Harness
6 06311200 4 4 mm x 1 mm Regular Cone
Lock Washer*
7 05980400 4 4 mm x .07 mm x 8 mm
Socket Head Cap Screw*
8 06308600 2 5/16” x 5/64” Lock Washer
9 07008100 2 5/16”-18 x 1/2” Grade 5 Button
Head Cap Screw
10 06215700 2 .31-18 x .75 Round Head Bolt
11 05947000 2 .31-18 x .75 Hex Bolt
12 05946800 4 .25-20 x .75 Grade 5 Hex Bolt
13 06500012 4 .25-20 Nyloc Flange Nut
14 07519900 3 Black Tie Wrap
15 07500040 1 Cable Tie w/Tree
16 06545400 2 Nut, .31-18 Nyloc Flange
* Assembled to (item 4)
Figure 1
4
1*
3
6*, 7*
8*, 9*
IE0635
2
5
NOTE: Hardware not
shown.
03382600 5/08 Page 2 of 4
TOOLS
4 mm and 3/16” Hex Wrenches
Drill
Drill Bits: 1/4", 11/32"
Wrenches: 1/2", 7/16"
Sidecutters
INSTALLATION
1. Stop engine, remove key, wait for all moving parts
to stop and engine to cool, and disconnect spark
plug wire.
2. Disconnect negative (–) battery cable from battery.
See Owner/Operator manual for instructions.
3. Install the headlight assembly (item 4) to the light
mount bracket (item 2) with lock washer (item 8)
and button head cap screw (item 9). See Figure 2.
4. Install headlight assemblies to foot plate as shown
in Figure 3 with two (2) hex bolts (item 12) and
flange nuts (item 13). Adjust light angle as needed.
5. Repeat step 4 for the other headlight assembly.
6. Connect the headlight assembly (item 4) wire leads
to the headlight harness (item 3). Connect blue wire
to black wire, black wire to blue wire. See Figure 4.
7. Make sure all wires and harnesses are secured to
the unit frame away from moving parts, hot parts or
pinch points with black tie wraps (item 14). See
Figure 6.
Right Hand Mount
Left Hand Mount
8
9
9
8
4
4
2
2
Figure 2
Figure 3
5
10
13
4
2
3
8
9
12
Connect blue wire
to black wire.
3
4
Connect black
wire to blue wire. Figure 4
03382600 5/08 Page 3 of 4
8. Route the headlight harness (item 3) along the left
side of frame. See Figure 3.
9. Secure the headlight harness (item 3) to the bottom
of the frame with the light harness bracket (item 5)
using two (2) round head bolts (item 10) or two (2)
hex bolts (item 11) and nuts (item 16). See
Figure 3.
NOTE: Some frames do not have the holes present. See
Figure 7 for drilling locations.
10. Secure the headlight harness (item 3) to the seat
pivot bracket with cable tie (item 14). Drill 1/4" hole
in bracket if not present. Secure harness to side of
seat box using cable tie with tree. The hole is
located above the solenoid. See Figure 5 and 6.
NOTE: Black and blue wire leads are tied to main wiring
harness. Cut ties and pull wires up to connect light har-
ness.
NOTE: When routing the headlight harness along the
underside of the unit frame, make sure the harness
passes over the lift pivot rods.
Figure 5
Unit Wiring
Harness 3
Access
hole.
Connect blue wire
to blue wire.
Connect black
wire to black wire.
IE0641
15
Figure 6
Side frame rail
routing location.
Drill 1/4" hole in units
without an existing
hole. Secure harness
with tie (item 14).
Secure harness
to frame.
Front frame rail
routing location.
IE0651
IE0656
Secure with ties.
03382600 5/08 Page 4 of 4
11. Connect the headlight harness (item 3) to the wiring
harness on the unit. Connect black wire to black
wire and blue wire to blue wire. See Figure 5.
12. Reconnect the negative (–) battery cable to the
negative (–) terminal on the battery.
OPERATIONHeadlights turn on when the ignition key
is in the Accessory position (2).
NOTE: The headlights will drain a bat-
tery if the ignition key is left in the Acces-
sory position (2) with the engine off.
Adjust where the headlight shines by
loosening the hardware that holds the
headlight to the headlight bracket and
aiming the headlight up or down as needed, or by
loosening the hardware that holds the headlight
assembly to the footrest and aiming the headlight left or
right as needed. Retighten hardware.
1
2
3
4
Figure 7
Front of frame.
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Ariens 71509400 Operating instructions

Ariens
Brand
Ariens
Model
71509400
Category
Car kits
Type
Operating instructions
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