Tower Hobbies Sbach 3D EP Aerobatic Airplane ARF User manual

Brand: Tower Hobbies

Model: Sbach 3D EP Aerobatic Airplane ARF

Category: Remote controlled toys

Type: User manual

Tower Hobbies Sbach 3D EP Aerobatic Airplane ARF is an aerobatic airplane that is perfect for intermediate and advanced pilots. It has a sleek design and large control surfaces that make it very maneuverable. The Sbach is also very lightweight, which gives it a high wing loading and makes it very responsive to control inputs. This makes it a great choice for pilots who want to perform aerobatic maneuvers.

The Sbach 3D EP Aerobatic Airplane ARF comes with a number of features that make it easy to fly. It has a powerful brushless motor that provides plenty of power for aerobatic maneuvers. The Sbach also has a long flight time, thanks to its large battery capacity.

WING LOADING

19 – 2 0 o z / f t

[58–62 g/dm

]

WEIGHT

4.0 – 4.3lbs [1814 –1928g]

RADIO

4 – 5 channels, 4 servos

WING AREA

482.0 in

[31.1 dm

]

WINGSPAN

49.6 in [1260mm]

LENGTH

47. 5 in [ 1207 mm]

INSTRUCTION MANUAL

POWER

1.65" [42mm] diameter, 925W

RimFire .32 (42-50-800)

3300–4000mAh 4S LiPo

75Amp ESC (not included)

A subsidiary of Hobbico, Inc.

READ THROUGH THIS MANUAL

BEFORE STARTING CONSTRUCTION.

IT CONTAINS IMPORTANT

INSTRUCTIONS AND WARNINGS

CONCERNING THE ASSEMBLY

AND USE OF THIS MODEL.

WARNING! This product may use a lithium polymer (LiPo) battery. Improper handling may result in FIRE! You are responsible for

following all safety precautions as outlined in this instruction manual.

Tower Hobbies

guarantees this kit to be free

from defects in both material and workmanship

at the date of purchase. This warranty does not

cover any component parts damaged by use or

modication. In no case shall Tower Hobbies’ liability

exceed the original cost of the purchased kit. Further, Tower

Hobbies reserves the right to change or modify this warranty

without notice.

In that Tower Hobbies has no control over the nal assembly or

material used for nal assembly, no liability shall be assumed nor accept-

ed for any damage resulting from the use by the user of the nal user-assem-

bled product. By the act of using the user-assembled product, the user accepts

all resulting liability.

If the buyer is not prepared to accept the liability associated with the use of this

product, the buyer is advised to return this kit immediately in new and unused condition

to the place of purchase.

To make a warranty claim, email: airsupport@hobbico.com

WARRANTY

INTRODUCTION

Congratulations and thank you for purchasing the Tower

Hobbies Sbach EP. While the Sbach is primarily an aerobatic,

3D-type of plane, its contemporary and sleek lines make

it appealing to all kinds of pilots, both intermediate and

advanced. The Sbach can serve all as its light wing-loading

and large control surfaces make it an aerobatic machine,

while its long moments and large  ying surfaces make it a

smooth- ying, everyday sport model, too.

For the latest technical updates or manual corrections,

find the Sbach EP on the Tower Hobbies web site at

www.towerhobbies.com. If there is new technical information

or changes to this model a “tech notice” box will appear on

the page.

ADDITIONAL ITEMS REQUIRED

Radio/Servos

A minimum 4-channel radio with four mini servos with a

minimum of 50 oz. of torque and 4+channel receiver are

required to  y the Sbach.

Brushless Electric Motor

❍ Electrifly Rimfire .32 (42-50-800)

❍ 75 amp to 80 amp Brushless ESC

❍ 4S 14.8V 33 00 - 3800mAh LiPo Battery

❍ LiPo Charger

Adhesives, Hardware &

Other Accessories

Other than common hobby tools here is a list of the rest of

the items required:

❍ 6-minute epoxy (TOWR3806)

❍ 30-minute epoxy (TOWR3810)

❍ Epoxy brushes (GPMR8060)

❍ Mixing cups (GPMR8056)

❍ Mixing sticks (GPMR8055)

❍ Threadlocker thread locking cement (GPMR6060)

❍ Thin CA (GPMR6001)

❍ Medium CA (GPMR6007)

❍ CA applicator tips (HCAR3780)

❍ CA accelerator (GPMR6035)

❍ Great Planes Standard Precision Prop Reamer

(GPMQ5006)

❍ Optional: Z-bend pliers (HCAR2000) (see step 15 on

page 16)

❍ Drills: 1/16" [1.6mm], 1/8" [3.2mm], 5/32" [4.0mm],

#49 (.073")

A Robart

Super Stand

II (ROBP1402)

is also handy

for working

on your

Sbach.

TABLE OF CONTENTS

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

ADDITIONAL ITEMS REQUIRED . . . . . . . . . . . . . . . . . . . 2

Radio/Servos . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Brushless Electric Motor . . . . . . . . . . . . . . . . . . . . . . . 2

Adhesives, Hardware & Other Accessories . . . . . . . . . 2

KIT INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . 3

ELECTRIC MOTOR SAFETY PRECAUTIONS. . . . . . . . . 3

LITHIUM BATTERY WARNING! . . . . . . . . . . . . . . . . . . . . 4

KIT CONTENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

CANOPY REMOVAL/INSTALLATION . . . . . . . . . . . . . . . 6

PREPARATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

ASSEMBLE THE WING. . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Hook up the Ailerons . . . . . . . . . . . . . . . . . . . . . . . . . . 7

ASSEMBLE THE FUSELAGE . . . . . . . . . . . . . . . . . . . . . . 9

Installl the Horizontal Stabilizer . . . . . . . . . . . . . . . . . . 9

Glue in the Horizontal Stabilizer. . . . . . . . . . . . . . . . . 12

Hinge the Elevators and Rudder . . . . . . . . . . . . . . . . 13

Hook up the Rudder and Elevators . . . . . . . . . . . . . . 14

Mount the Motor and ESC. . . . . . . . . . . . . . . . . . . . . 16

Final Radio Installation. . . . . . . . . . . . . . . . . . . . . . . . 17

FINAL ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Mount the Landing Gear . . . . . . . . . . . . . . . . . . . . . . 17

Mount the Cowl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

PREPARE THE MODEL FOR FLIGHT . . . . . . . . . . . . . . 20

Set the Control Throws . . . . . . . . . . . . . . . . . . . . . . . 20

Check the C.G. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Balance the Model Laterally . . . . . . . . . . . . . . . . . . . 21

PREFLIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Motor Safety Precautions . . . . . . . . . . . . . . . . . . . . . 21

Motor/Propeller Discussion . . . . . . . . . . . . . . . . . . . . 22

Battery Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Range Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

AMA SAFETY CODE (excerpts). . . . . . . . . . . . . . . . . . . 23

General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Radio Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

FLYING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

A covering iron with a cover sock may be required for

tightening and re bonding covering to the model that may

have loosened between the time the plane was manufactured

and the time the model was removed from the box. The 21st

Century iron is preferred because of its long cord, contoured

shoe and precisely adjustable temperature range:

❍ Coverite 21

Century Sealing Iron (COVR2700)

❍ Coverite 21

Century Cover Sock (COVR2702)

KIT INSPECTION

Before starting to build, take an inventory of this kit to make

sure it is complete, and inspect the parts to make sure they

are of acceptable quality. If any parts are missing or are not of

acceptable quality, or if you need assistance with assembly,

contact Product Support. When reporting defective or

missing parts, use the part names exactly as they are written

in the Kit Contents list. Email: airsupport@hobbico.com

PARTS LIST

Order No. Description

Wing

Fuselage

Tail Surfaces

Cowl

Hatch

TOWA5030

TOWA5031

TOWA5032

TOWA5033

TOWA5034

Order No. Description

Landing Gear

Wheel Pants

Spinner

Decals

Wing Tube

TOWA5035

TOWA5036

TOWA5037

TOWA5038

TOWA5039

SAFETY PRECAUTIONS

Protect Your Model, Yourself & Others…

Follow These Important Safety Precautions

1. Your Sbach EP should not be considered a toy, but rather a

sophisticated, working model that functions very much like

a full-size airplane. Because of its performance capabilities,

this model, if not assembled and operated correctly, could

possibly cause injury to yourself or spectators and damage

to property.

2. You must assemble the model according to the instructions.

Do not alter or modify the model, as doing so may result in

an unsafe or un yable model. In a few cases the instructions

may differ slightly from the photos. In those instances the

written instructions should be considered as correct.

3. You must take time to build straight, true and strong.

4. You must use an R/C radio system that is in  rst-class

condition.

5. You must correctly install all R/C and other components

so that the model operates correctly on the ground and in

the air.

6. You must check the operation of the model before every

 ight to ensure that all equipment is operating and that the

model has remained structurally sound. Be sure to check

clevises or other connectors often and replace them if they

show any signs of wear or fatigue.

7. If you are not an experienced pilot or have not  own this

type of model before, we recommend that you get the

assistance of an experienced pilot in your R/C club for

your  rst  ights. If you’re not a member of a club, your

local hobby shop has information about clubs in your area

whose membership includes experienced pilots.

8. While this model has been  ight tested to exceed normal

use, if a motor larger than the one recommended is used,

the modeler is responsible for taking steps to reinforce the

high stress points and/or substituting hardware more

suitable for the increased stress.

WARNING: Drilling, sawing, sanding, or machining

wood products can expose you to wood dust, a

substance known to the State of California to cause cancer.

Avoid inhaling wood dust or use a dust mask or other

safeguards for personal protection. For more information

go to www.P65Warnings.ca.gov/wood

We, as the manufacturer, provide you with a top quality,

thoroughly tested plane and instructions, but ultimately

the quality and  yability of your  nished model depends

on how you build it; therefore, we cannot in any way

guarantee the performance of your completed model,

and no representations are expressed or implied as to the

performance or safety of your completed model.

REMEMBER: Take your time and follow the instructions

to end up with a well-built model that is straight and true.

ELECTRIC MOTOR

SAFETY PRECAUTIONS

WARNING! A spinning propeller has the potential to cause

serious and permanent injury.

WARNING! Once the motor batteries are connected, the

propeller can start spinning at any time. Make sure the fail

safe is set on your radio to prevent the motor from starting

if the signal is lost.

WARNING! Stand clear of the propeller when handling

the aircraft. Make sure the aircraft is held securely until the

battery has been disconnected.

ALWAYS

ALWAYS remove the propeller if the motor batteries will be

connected while working on your plane.

ALWAYS remove the motor batteries from the plane

when charging.

ALWAYS switch on the transmitter  rst, then the receiver.

ALWAYS unplug the motor batteries  rst before switching

off the receiver then transmitter.

NEVER

NEVER touch the motor during or right after operation. The

motor gets HOT!

NEVER switch off the transmitter with the motor batteries

plugged in.

NEVER reach through the arc of the propeller when plugging

the battery into the ESC.

LITHIUM BATTERY WARNING!

This product recommends the use of a lithium polymer

(LiPo) battery. Improper handling of a LiPo battery

could result in FIRE! A lithium battery  re has the

potential to ignite surrounding areas and may cause property

damage or cause personal injury.

For safe LiPo handling, follow ALL of these guidelines:

MOST IMPORTANT! Never leave the battery or charger

unattended during charging or discharging.

WARNING: Read the entire instruction sheet included with

your motor batteries. Failure to follow the instructions could

cause permanent damage to the battery and its surroundings

and cause bodily harm!

ALWAYS

ALWAYS follow the charging instructions included with your

charger for charging LiPo batteries. LiPo batteries can cause

serious damage or  re if misused.

ALWAYS use a LiPo-approved charger.

ALWAYS set the charger’s output volts to match the

battery volts.

ALWAYS charge a LiPo battery in a  reproof location.

ALWAYS balance charge the battery.

ALWAYS store and transport LiPo batteries in a  reproof

container away from combustible materials.

ALWAYS KEEP OUT OF THE REACH OF CHILDREN.

ALWAYS keep LiPo batteries out of the reach of animals. A

punctured battery may cause a  re.

ALWAYS disconnect the battery and unplug the charger

after the charge is complete.

ALWAYS keep a supply of sand accessible when charging

a LiPo battery. Dumping sand on the battery will assist in

extinguishing a LiPo chemical  re.

ALWAYS remove the batteries from the plane after a crash.

Set them aside in a safe location for at least 20 minutes. If

the batteries are damaged in the crash, they could catch

 re. If the battery starts to swell, quickly move the battery to

a safe location, preferably outside away from combustible

material. Place it in a bucket, covering the battery with sand.

NEVER

NEVER use water to try and extinguish a LiPo  re.

NEVER charge or use a battery that is deformed, bent,

crushed or has any type of visible damage.

NEVER use a NiCd/NiMH peak charger to charge a

LiPo battery.

NEVER charge in excess of 4.20V per cell unless the battery

is rated for a higher voltage.

NEVER charge at currents greater than 1C unless the battery

is rated for a higher charge rate.

NEVER trickle-charge a LiPo battery.

NEVER allow the battery temperature to exceed 140°F (60°C).

NEVER disassemble or modify the pack wiring in any way

or puncture the cells, as this may result in a  re.

NEVER discharge below 2.7V per cell. It is recommended

to not discharge below 3.7V per cell.

NEVER charge the battery or set the charger on combustible

materials.

NEVER charge the battery inside a vehicle or in a location

that could be damaged in the event of a LiPo  re.

NEVER put a LiPo battery in the pocket of any clothing.

NEVER charge the batteries in the plane. Disconnect the

batteries and remove them from the plane immediately

after landing.

NEVER allow the battery to short circuit by touching exposed

wires together. This may cause a  re.

NEVER operate or store batteries below 40˚F (4˚C) or above

110˚F (43˚C)

KIT CONTENTS

1. Cowl

2. Fuselage

3. Left Wing Half

4. Right Wing Half

5. Horizontal Stabilizer

6. Rudder

7. Wheel Pants

8. Main Wheels

9. Tailwheel Assembly

10. Wing Joiner

11. Pushrods

12. Main Landing Gear

13. Spinner

14. Nylon Parts

15. Hardware

16. Elevator Joiner &

Rudder Torque Rod

17. Hardware

CANOPY REMOVAL/INSTALLATION

The canopy hatch is held in place with tabs in the back and

springs over dowels in the front. To remove the canopy, push

forward to disengage the tabs, then lift the rear up and pull

the canopy back and out to disengage the dowels. (If you feel

too much pressure is required to push the canopy forward,

the tabs could be shortened slightly to shorten the “throw”

that the canopy has to be pushed.)

PREPARATION

Between the time the covering was applied to your model

and the time it arrives in your hands it is normal for the

covering to loosen and wrinkle – especially if it has been a

long time and/or the air is dry at your location (causing the

structure to contract and the covering to loosen). But this is

easy to  x using the proper tools and techniques.

The best way to renew the covering job is with a covering

iron with a protective cover sock not only to tighten the

covering, but also to thoroughly bond the covering to the

wood underneath. The preferred tool is a 21

Century cover

iron with a cover sock set to about 300°F [150°C]. This

translates to about 280°F [140°C] measured on the surface

of the cover sock.

Begin with the wings. You may also do the fuselage and tail

surfaces now, or wait until they are needed for assembly later.

❏

1. Over unsupported covering, glide the iron across, but

where the  lm is over structure apply pressure to bond the

covering down. Adjust the heat setting as necessary so the

covering tightens, shrinks and bonds to the wood, but not

so hot as to cause seams to pull apart.

❏

2. Where possible, support the structure underneath with

your free hand to prevent the sheeting from bending inward.

❏

3. OPTIONAL: When you get to the ailerons, elevators

and rudder, puncture three or four pinholes through the

covering on the bottom of those surfaces between each

of the braces or “ribs.” This will allow heated, expanding

air to escape so the covering will tighten. These pinholes

may appear obtrusive at  rst, but when the covering is

heated the pinholes virtually disappear. Heat the side of the

covering without the pinholes  rst.

❏

4. Stack a few paper towels on top of each other and cut

them into small squares. These small paper towel squares

come in handy for dabbing up excess CA or wiping up

epoxy when dampened with denatured alcohol.

❏

5. NOTE: All machine-thread screws that thread into

metal (hex nuts, blind nuts, wheel collars, etc.) should

be lightly wetted with threadlocker.

❏

6. NOTE: The procedure for preparing the holes in

wood for all wood screws is as follows:

A. Drill the hole with the drill speci ed in the step.

B. Install, then remove the screw to form “threads” in

the hole.

C. Add a drop or two of thin CA to harden the hole.

D. Allow the CA to harden, then install the screw(s)

with the hardware that is being mounted/installed/

attached (servos, control horns, etc.).

ASSEMBLE THE WING

Hook up the Ailerons

Refer to this image while hooking up the aileron.

#49 [.073"]

Drill

5/8" [16mm]

90°

❏

Connect the aileron servo to your radio so you can power

the servo. Position the servo arm so it will be perpendicular

to the servo, then cut off the unused arms. Drill out the holes

in the arm with a #49 (.073") drill.

Horn all the way to

leading edge of aileron.

90° Pushrod Connector

1/16"

[1.6mm]

❏

2. Hook up the aileron with the hardware shown; note

that the aileron horn is mounted all the way to the forward

edge of the aileron. Using care not to drill through the top

of the aileron, drill 1/16" [1.6mm] holes for the servo and

horn mounting screws. Don’t forget to temporarily remove

the screws and harden the holes with thin CA. Connect

the pushrod to a hole about 5/8" [16mm] out on the servo

arm and the middle hole in the aileron horn. This geometry

should provide the correct 3D throw with the transmitter

servo end points dialed to about 110%.

3. Prepare the other wing with the aileron servo the

same way.

❏

4. Use 6 or 30-minute epoxy to glue the nylon alignment

pins into both wings with approximately 1/4" [6mm]

protruding from the wing.

❏

5. Test- t, but do not glue the  berglass wing tabs into

the ends of the wings.

❏

6. Fit the wings to the fuselage with the wing tube. Make

sure the tabs insert into the fuselage and the holes in the

tabs align with the holes in the brackets for the tab screws

in the fuselage. Make any adjustments necessary.

7. Remove the wings and tabs. Use 30-minute epoxy to glue

the tabs into the ends of the wing and wipe away excess

epoxy. Before the epoxy hardens, reinstall the wings back

onto the fuselage and position the tabs so the slotted holes

will be centered over the holes in the brackets. Momentarily

remove the wings to be sure there is no excess epoxy

around the tabs that would inadvertently stick the wing to

the fuselage. Reinstall the wings and immediately proceed

to the next step.

❏

8. Before the epoxy has hardened, fasten the tabs with

an M3 x 10 SHCS (socket-head cap screw) and M3 lock

washers and  at washers. Push the wings snugly to the

fuselage and allow the epoxy to fully cure before removing

the wings.

ASSEMBLE THE FUSELAGE

Install the Horizontal Stabilizer

❏

1. If you haven’t yet done so, tighten the covering over

the fuselage and the tail surfaces. Be certain to seal the

bottom fuselage covering to the front of the former so the

covering cannot pull away.

❏

2. Test- t the elevators to the stabilizer with the hinges

and the joiner wire—you may insert T-pins through the

middle of any hinges to help keep them centered.

❏

3. With the elevator joiner installed, view the elevators

from whatever perspective necessary to see that they are

aligned with each other. If necessary, remove the joiner and

lightly “tweak” with pliers to align the elevators.

❏

4. Temporarily mount the elevator servo on the right

side of the fuselage, then remove it (it’s easier to drill the

holes for the elevator servo now, before the stab has been

glued in).

❏

5. Mount the wings to the fuselage. Slide the horizontal

stabilizer into position. View the model from the rear to

con rm the stab is parallel with the wing.

❏

6. If necessary, remove the stab and carefully sand the

stab saddle where necessary to align the stab with the wing.

❏

7. Now that the stab is level with the wing, center the

stab laterally by using a ruler to equalize the distance from

both ends of the stab to the fuselage.

❏

8. Once centered, insert T-pins into the trailing edge of

the stab on both sides of the fuselage to lock the trailing

edge into place.

❏

9. Tie a loop around one end of an approximately 48"

[1200mm] non-elastic line. Fold a piece of masking tape

over the other end of the line. Mark a line on the tape.

❏

10. Insert a pin into the middle of the fuselage crutch

across the top of the former as shown. Loop the line over

the pin.

❏

11. Hold the line with the tape to one corner of the stab.

Swing the line over to the corner on the other end of the

stab. Adjust the stab and slide the tape along the line until

the stab is centered and equalized.

❏

12. Once you’re satis ed with stab alignment, use a

 ne-point felt-tip pen to mark the outline of the fuselage all

the way around both sides of the horizontal stabilizer. Even

though the ink and most of the covering on top of the stab

are black, you’ll still be able to see the line indicating where

the covering will be cut and removed in the next step.

❏

13. Cut the covering 1/32" [1mm] inside the lines you

marked around the stab. A hobby knife may be used if

the blade is brand new and sharp so little pressure will be

required for cutting, but extreme care must be used to cut

only through the covering and not into the sheeting

otherwise, the stab will be weakened. The best way is with

a soldering iron with a cutting-type of tip. A heat setting of

about 500F [260C] seems to work well.

❏

14. Wipe away any residual ink with a paper towel square

dampened with denatured alcohol, then peel the covering

from the stab.

Glue in the Horizontal Stabilizer

❏

1. Gather your small paper towel squares and denatured

alcohol for epoxy clean up. Small balsa sticks chopped

up from 1/16" [1.5mm] balsa sheet are also handy for

“squeegeeing” away most of the epoxy before using the

paper towel squares.

❏

2. Don’t forget to place the elevator joiner wire into the

fuselage. It can be held out of the way with a rubber band

as shown in following images.

CAUTION: Have everything ready and on-hand for gluing

in the stab. Work quickly and ef ciently because some

30-minute epoxies may harden faster than others and

time  ies when trying to work with precision—you don’t

want the epoxy hardening up before you have the stab

accurately aligned.

❏

3. Mix up approximately 1/4 oz. of 30-minute epoxy.

Apply epoxy all the way around the stab saddle on both

sides of the fuselage and to the top and bottom of the stab.

❏

4. Slide the stab into position. Wipe away excess epoxy

with the balsa sticks and paper towel squares dampened

with denatured alcohol. Double-check alignment, place any

weight on the stab if required for alignment and allow the

epoxy to harden before proceeding.

Hinge the Elevators and Rudder

1. Once more, test- t the elevators to the stab with the joiner

wire and hinges to make certain all the hinges and the joiner

wire go in and everything  ts together well.

❏

Apply 30-minute epoxy into the groove and in the holes

for the joiner wire in the elevators. Wipe away excess epoxy.

❏

3. Apply epoxy to the joiner wire. Then,  t the elevators

to the stab and joiner wire with the hinges – use the T-pins if

necessary to keep the hinges centered.

❏

4. Use a thin, metal ruler or similar tool to push the joiner

wire all the way into the elevators.

❏

5. Permanently glue in the hinges with four or  ve drops

of thin CA on the top and bottom of all the hinges – allow

a few seconds between drops for the CA to fully wick into

the hinges.

❏

6. Retrieve the 50mm threaded rod, two wood washers,

two M2 washers, two M2 nuts, and two torque rod horns for

the rudder torque rod.

❏

7. Cut a small circle of covering from both sides of the

rudder around the hole for the torque rod.

❏

8. Use 30-minute epoxy to permanently glue the torque

rod centered into the rudder with the wood washers, metal

washers and M2 nuts as shown.

❏

9. Thread the torque rod horns onto the rudder torque

rod so they are equidistant from the hinge line, then  t the

rudder to the vertical stabilizer/fuselage with the hinges and

permanently glue them in.

Hook up the Rudder and Elevators

❏

1. Cut the included rudder pull/pull line into two equal

lengths.

❏

2. Loop one of the lines through the torque rod horn two

or three times. (It may be easier to push the line through if

you  rst wet the end with thin CA.)

❏

3. Install a brass cable swage over both ends of the

line. Position the swage about 1" [25mm] from the torque

rod horn.

❏

4. Tighten the loops and squeeze the tube with pliers.

❏

5. Cut off the short end of the line near the swage.

6. Guide the line through the slot and down through the

fuselage.

7. Attach the other line to the horn on the other side of the

rudder the same way.

❏

8. Tape both sides of the rudder to hold it centered with

the fuselage.

❏

9. Thread two brass couplers onto two clevises ten full

turns and install a silicone retainer.

10. Mount the rudder servo in the servo tray in the fuselage.

Rudder lines cross one time.

S3171SV

❏

11. Arrange the rudder pull-pull lines so they will cross as

illustrated. Also be sure the lines are below the cross brace

at the cockpit former as illustrated in the image at step 13.

❏

12. With the servo arm and one of the clevises connected

to the servo and the servo powered and centered with the

radio on, attach the other end of one of the lines to the

threaded coupler as shown with another swage – use

hemostats or pliers to lightly tension the line while positioning

and squeezing the swage with pliers.

❏

13. Attach the other rudder pull-pull line the same way.

❏

14. Remove the tape that was holding the rudder

centered. Adjust the clevises on the couplers to add or

remove tension from the lines to center the rudder—the

lines should be tensioned just enough to keep the rudder

from  opping around when the servo is powered.

❏

15. Attach a 12" [305mm] servo extension to the elevator

servo, then mount the servo in the fuselage and guide the

wire down through into the cabin. Hook up the elevator

servo with the same hardware used for the ailerons with

one exception; if 3D throws are to be used, instead of

using a 90° pushrod connector on the servo, a Z-bend will

be required. If 3D throws are not going to be used a 90°

pushrod connector is  ne.

Mount the Motor and ESC

❏

1. Push a pin or a small nail into the four “+” marks in

the  rewall, noting the location of the holes for the motor

mounting screws. If using a motor different than the

recommended RimFire .32, use the cross marks and the

circle on the  rewall to align your motor and mark new holes.

❏

2. Drill 1/16" [1.6mm] pilot holes through the punch

marks, then enlarge the holes with a 5/32" [4mm] drill.

❏

3. Assemble, then mount the motor with four M3 x 10

Phillips screws, M3 lock washers and  at washers and M3

blind nuts in the back of the  rewall.

❏

4. Prepare the ESC with any bullet connectors and

battery connectors needed. Then, mount the ESC to the

bottom of the motor mount box as shown with 1/8" [3.2mm]

double-side adhesive-backed foam mounting tape (or other

cushioning) and a nylon zip tie (not included).

❏

5. Apply a full strip of the rougher, “hook” side of

adhesive-back hook-and-loop material to the battery tray

and a smaller, partial strip of the softer, “loop” side to your

battery. (The “loop” on the battery grips the “hook” on the

battery tray well, potentially making battery removal dif cult,

so only a small strip is needed on the battery. And it’s the

hook-and-loop strap that does most of the work securing

the battery anyway.)

❏

Make a battery strap from the non-adhesive-back hook-

and-loop strip.

Final Radio Installation

Refer to this image while mounting the receiver.

1. Connect the ESC and elevator and rudder servos to the

receiver and 6" [150mm] servo extensions for the aileron

servos. Mount the receiver with adhesive-back hook-and-

loop strips or other preferred method. Guide the servo wires

over and around the internal structure as needed so nothing

interferes with the rudder pull/pull lines.

Position and secure the receiver antennas according to the

receiver manufacturer’s speci cations. For the Futaba receiver

shown (and Tactic), the antennas are to be positioned 90° to

each other. Small pieces of plastic tubing (as from an aerosol

spray can or similar) were glued to the fuselage in the desired

location and the antennas were inserted into the tubes.

3. Without the propeller, make a quick test-run of the motor

to make sure it is turning in the correct direction. If necessary,

swap any two of the three motor wires that connect to the

ESC, or reverse the motor direction in your ESC.

FINAL ASSEMBLY

Mount the Landing Gear

1/8"

[3mm]

3/16"

[5mm]

Wheel Axle

Flat spot

❏

1. File a 3/16" [5mm]  at spot on the wheel axle 1/8"

[3mm] from the end.

Axle

Washer

Nut

Wheel

Collar

Wheel pant

❏

2. Assemble the wheel and wheel pant to the landing

gear as shown—hold the nut with hemostats or needle-nose

pliers while tightening the axle with a  at-blade screwdriver.

Tighten the set screw with a 1/16" hex driver wrench.

3. Assemble the other gear/wheel/pant assembly the same

way.

❏

4. Mount the main landing gear to the fuselage with four

M3 x 10 SHCS and lock washers and  at washers.

❏

5. Glue the nylon tail gear bushing into the bottom of the

fuselage.

❏

6. Slide the tail gear clip and a small wheel collar over the

tail gear wire, then insert the assembly down into the

bushing. Align the clip, swing the tail gear out of the way,

then drill 1/16" [1.6mm] holes through the bottom of the

fuselage for the mounting screws.

❏

Use medium-

grit sandpaper to

roughen the end of

the axle portion of the

tail gear wire so glue

will adhere. Install the

tail wheel, add a small

drop of medium CA to

the very end of the wire,

and then press a nylon

retainer onto the wire to

retain the wheel. Add

another drop of thin CA

to the retainer around

the wire.

❏

8. Mount the tail gear wire with the clip, two M2 x 10

Phillips wood screws and a wheel collar with the set screw.

Use a .050" hex driver wrench to tighten the set screw to

lock-in the tail gear wire, then slip the nylon tiller peg over

the tiller wire on the end of the tail gear and  t, then glue the

peg into the bottom of the rudder.

Mount the Cowl

❏

1. Cut four approximately 4" [100mm] long “ ngers” from

paper or thin cardstock. Use a 3/32" [2.4mm] brass tube

sharpened on the end or a hobby knife to cut a small hole in

the end of each  nger.

❏

2. Align the hole in each  nger with the hole in each tab

for the cowl mounting screws and securely tape the  ngers

to the fuselage.

❏

3. Install the cowl, the spinner back plate, propeller and

prop nut to the motor. Position the cowl so it accurately

aligns with the spinner back plate with the desired spinner

gap (approximately 3/32" [2.5mm]). If necessary, use tape or

an assistant to hold the cowl in alignment while marking the

holes in the  ngers onto the cowl. (Once aligned, the cowl

on our model stayed in place on its own.)

❏

4. Remove the prop, spinner and cowl. Support the

inside of the cowl with a piece of wood while drilling 1/16"

[1.6mm] pilot holes through the cowl at the marks you made.

❏

Enlarge the pilot holes with a 1/8" [3.2mm] drill. Then,

test-mount the cowl with the spinner and prop using M3 x 10

Phillips screws and lock washers and  at washers. The 1/8"

holes in the cowl should be just large enough to  t the screws,

so if the cowl requires slight adjusting to perfectly align with

the spinner, the screw holes may be enlarged or elongated to

slightly reposition the cowl.

6. Remove the propeller and spinner for checking the

control throws next.

PREPARE THE MODEL FOR FLIGHT

Set the Control Throws

CAUTION: The propeller should not be installed. If

you have not yet done so, remove the propeller before

checking the control throws on the workbench.

❏

1. It is easiest to check and set the aileron throws with the

wing mounted to the fuselage. Install the wing and connect

the aileron servos to the receiver.

❏

Support the fuselage so the model will sit level, or nearly

level. Use a ruler (or a tool that measures angular degrees)

to measure and set the control throws according to the

measurements below. NOTE: The control throws are measured

at the widest part of each surface and the dimensions

provided are for each direction of travel. (Example: low-rate

aileron throw is 3/8" [9mm] up and 3/8" [9mm] down.)

CONTROL SURFACE THROWS (each direction)

AILERONS

RUDDER

ELEVATORS

LOW RATE

3/8"

[9mm]

Up & Down

7/16"

[11mm]

Up & Down

[25mm]

Right & Left

HIGH RATE

3/4"

[19mm]

Up & Down

3/4"

[19mm]

Up & Down

1-3/4"

[45mm]

Right & Left

1-7/8"

[48mm]

Up & Down

[51mm]

Up & Down

2-3/4"

[70mm]

Right & Left

❏

3. Use the programming in your transmitter and/or move

the pushrods to holes farther out or in on your servo arms

and/or the control horns to adjust the control throws as

necessary.

❏

4. If using the 3D throws, a high volume of negative

exponential is desirable on 3D rates – approximately -60%

is a good place to start for each surface.

❏

5. While working with radio setup and programming

(and before installing the propeller), now would be a

good time to set and check the Failsafe function so

that, in the event the receiver ever loses signal (such

as if you inadvertently turn off the transmitter before

disconnecting the battery) the throttle will go to a pre-set

position. The recommended pre-set throttle position is

“off”, so the motor will not turn. Follow the instructions

that came with your radio control system to check and

set the failsafe.

Check the C.G.

❏

1. If you haven’t yet done so, get the model in completely

ready-to- y condition. First install the propeller and spinner

with a sandpaper disc on both sides of the spinner back

plate. The sandpaper discs allow the back plate to grip the

motor and propeller so it will not rotate while tightening the

propeller nut.

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Tower Hobbies Sbach 3D EP Aerobatic Airplane ARF User manual

Brand: Tower Hobbies

Model: Sbach 3D EP Aerobatic Airplane ARF

Category: Remote controlled toys

Type: User manual

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Tower Hobbies Sbach 3D EP Aerobatic Airplane ARF User manual

Tower Hobbies Sbach 3D EP Aerobatic Airplane ARF User manual

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